Whalen SUMCMF-23 User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 16086
Sumner Corner Media Fireplace
Stock # SUMCMF-23
ADULT ASSEMBLY AND SET-UP REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [email protected]
LOT NUMBER:
DATE PURCHASED: / /

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 2 Factory No. 16086
QUALITY GUARANTEE
We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials or fail under normal use, we will
repair or replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is
designed to meet your highest expectations. We guarantee that you will immediately see the value of
our fine furniture.
This warranty gives you specific legal rights and you may also have other rights which vary from
State to State.
Customer Service: 1-866-942-5362
8:30 a.m. - 4:30 p.m., PST, Monday to Friday
www.whalenstyle.com
MANUFACTURER: Whalen Furniture Mfg., Inc.
CATALOG: Sumner Corner Media Fireplace (SUMCMF-23)
DATE OF MANUFACTURE: January 2014
MADE IN CHINA
MAXIMUM RECOMMENDED WEIGHT LOADS
FITS UP TO MOST 45” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH
FLAT PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND
WEIGHT LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT
PANEL TVS OR EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN CENTRE
OF UNIT; CRT TVS, IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS OR
OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS COULD
FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY.
MAXIMUM LOAD 50 lb. (22.6 kg)
PLACE TV BEHIND THE STOPPER

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 3 Factory No. 16086
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH DAMP CLOTH.
Insert the Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XXFINAL
12 43

Stock # SUMCMF-23
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Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are
present before beginning assembly.
A- Top Panel (1) B- Center Shelf (1) C- Bottom Panel (1)
D- Front Bottom Molding (1) E- Back Bottom Stretcher (1) F- Left Lower Side Panel (1)
G- Left Lower Front Panel (1) H- Right Lower Side Panel (1) I- Right Lower Front Panel (1)
J- Center Front Molding (1) K- Upper Side Panel (2) L- Door (1)
M- Back Panel (1) N- Top Corner Extension (1) O- Corner Long Support (1)
P- Corner Short Support (1) Q- Firebox Support (2) R- Upper Front Panel (2) Fireplace Insert (1)

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 5 Factory No. 16086
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel (4) M8 x 20 mm Wood Dowel
(42+2 extra) (42+2 extra) (40+2 extra) (2+1 extra)
(5) #8 x 1-1/2” Screw (6) #8 x 3/4” Screw (7) 5/8” Flat Head Screw (8) 5/8” Washer Head Screw
(4+1 extra) (3+1 extra) (12+1 extra) (16+1 extra)
(9) 1/2” Bolt (10) 2” Lag Bolt (11) Straight Metal Bracket (12) Angle Metal Bracket
(10+1 extra) (4+1 extra) (2) (2)
(13) Floor Leveler (2) (14) Plastic Connecter (5) (15) Door Pull (1) (16) 5/8” Small Bolt (2)
(17) Acrylic Stopper (1) Glue (1) Touch-up Pen (1) Tipping Restraint Hardware Kit (2)
(Included in plastic bag)
Tools required: Phillips screwdriver and Rubber Mallet (not provided).

Stock # SUMCMF-23
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Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts listed. Assembly the unit on
a carpeted floor or the empty carton to avoid any scratch.
2. Locate the Top Panel (A), Center Shelf (B) and Bottom Panel (C) with the holes facing up. Securely screw
the Cam Bolts (2) into the designated small holes, as shown above. Fully tighten with a Phillips screwdriver.
Cam Bolt
(22 used in this step)
②

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 7 Factory No. 16086
Assembly Instructions
3. Secure screw the Cam Bolts (2) into the designated small holes on the Left and Right Front Panels (G and I)
and Lower Side Panels (F and H), as shown in the illustration.
Cam Bolt
(10 used in this step)
②
F
I
H

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Whalen Furniture Mfg., Inc. Page 8 Factory No. 16086
Assembly Instructions
4. Insert two M8 x 30 mm Wood Dowels (3) into the inner holes of the Left Lower Side Panel (F). Tap in with
a rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
5. Align the drilled holes on the Left Lower Front Panel (G) with the inserted Wood Dowels (3) on the Left
Side Front Panel (F), and then press them together. Secure the Front Panel (G) into place by engaging two
Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
6. Repeat the last two steps to combine the Right Lower Side and Front Panels (H and I) together.
I
H
M8 x 30 mm Wood Dowel
(4 used in this step)
③
Cam Lock
(4 used in this step)
①

Stock # SUMCMF-23
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Assembly Instructions
7. Align and attach the Center Front Molding (J) to the Center Shelf (B) by using two M8 x 30 mm Wood
Dowels (3) and two Cam Locks (1). Make sure that the Cam Locks face inward. As shown above.
Cam Lock
(2 used in this step)
①
B
J
M8 x 30 mm Wood Dowel
(2 used in this step)
③

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 10 Factory No. 16086
Assembly Instructions
8. Align and attach the Back Bottom Stretcher (E) to the Bottom Panel (C) by using two M8 x 30 mm Wood
Dowels (3) and three Cam Locks (1). Make sure that the Cam Locks face inward.
9. Proceed to fasten the Front Bottom Molding (D) to the Bottom Panel (C) with two M8 x 30 mm Wood
Dowels (3) and three Cam Locks (1). As shown.
C
D
E
C
E
Cam Lock
(6 used in this step)
①
M8 x 30 mm Wood Dowel
(4 used in this step)
③

Stock # SUMCMF-23
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Assembly Instructions
10. Insert six M8 x 30 mm Wood Dowels (3) into the drilled holes of the assembled base at both ends. DO
NOT insert the wood dowels into the cam bolt holes.
11. Align the large holes on the Left Side Panel (F) with the inserted Wood Dowels (3) on the assembled base
and press them together. Secure the assembled Left Side Panel (F) in place with three Cam Locks (1).
12. Repeat the same procedure to attach the assembled Right Side Panel (H) at the opposite end. As shown.
Cam Lock
(6 used in this step)
①
M8 x 30 mm Wood Dowel
(6 used in this step)
③
C
D
F
H
1
3

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 12 Factory No. 16086
Assembly Instructions
13. Insert four 1-1/2” Wood Screws (5) through the drilled holes on the Bottom Panel (C) and securely screw
into the Front Panels (G and I) by a Phillips screwdriver, as shown above.
F
5
H
#8 x 1-1/2” Wood Screw
(4 used in this step)
⑤

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Whalen Furniture Mfg., Inc. Page 13 Factory No. 16086
Assembly Instructions
14. With the pilot holes as a guide, align and attach two Angle Metal Brackets (12) to the front corners of the
assembled base, using four 5/8” Flat Head Screws (7) per bracket. As shown above.
H
7
12
Angle Metal Bracket
(2 used in this step)
⑫
5/8” Flat Head Screw
(8 used in this step)
⑦

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Assembly Instructions
15. Screw two Floor Levelers (13) into the threaded sockets on the Angle Metal Brackets (12).
H
13
Floor Leveler
(2 used in this step)
⑬

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Assembly Instructions
16. Stand last assembly upright.
17. Insert six M8 x 30 mm Wood Dowels (3) into the inner holes on the top of the assembled unit.
18. Ask for assistance to position the assembled Center Shelf (B) onto the inserted Wood Dowels (3). Attach
the Center Shelf (B) into place by engaging eight Cam Bolts (1). As shown.
G
C
B
J
M8 x 30 mm Wood Dowel
(6 used in this step)
③
Cam Lock
(8 used in this step)
①

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 16 Factory No. 16086
Assembly Instructions
19. With the pilot holes as a guide, fasten the Center Front Molding (J) to the Front Panels (G and I) by
attaching two Metal Brackets (11) at the joints, using two 5/8” Flat Head Screws (7) per bracket. As shown.
J
I
Straight Metal Bracket
(2 used in this step)
⑪
5/8” Flat Head Screw
(4 used in this step)
⑦

Stock # SUMCMF-23
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Assembly Instructions
20. Securely screw six Cam Bolts (2) into the designated small holes on the Center Shelf (B). As shown above.
Cam Bolt
(6 used in this step)
②

Stock # SUMCMF-23
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Assembly Instructions
21. Secure screw two Cam Bolts (2) into the designated small holes on one Upper Front Panel (R), as shown.
22. Align and attach one Upper Side Panel (K) to the Upper Front Panel (R) by using one M8 x 30 mm Wood
Dowel (3) and two Cam Locks (1).
23. Repeat the same procedure to combine the other Upper Side Panel (K) and Front Panel (R) together.
R
R
K
x 2
x 2
x 2
Cam Bolt
(4 used in this step)
②
Cam Lock
(4 used in this step)
①
M8 x 30 mm Wood Dowel
(2 used in this step)
③

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 19 Factory No. 16086
Assembly Instructions
24. Insert six M8 x 30 mm Wood Dowels (3) into the drilled holes on the Center Shelf (B). Fasten the Upper
Side Panel assemblies onto the Center Shelf (B) by engaging six Cam Locks (1). As shown above.
B
K
K
R
Cam Lock
(6 used in this step)
①
M8 x 30 mm Wood Dowel
(6 used in this step)
③

Stock # SUMCMF-23
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Whalen Furniture Mfg., Inc. Page 20 Factory No. 16086
Assembly Instructions
25. Align and attach the Top Panel (A) onto the assembled Upper Support Panels (K and R) with six Wood
Dowels (3) and six Cam Locks (1). As shown above.
Cam Lock
(6 used in this step)
①
M8 x 30 mm Wood Dowel
(6 used in this step)
③