Whispbar K768W User manual

K768W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4 x 4
x 1 x 1 x 2 x 4
Revision No: 1A 1

Fitting Kit K768W
MAX kgs (lbs)
W/P WHD
Toyota
Highlander GX, 5dr SUV 14-+ NZ 60 kgs (132 lbs) 75 kgs (165 lbs)
Highlander LE, 5dr SUV 14-+ US 60 kgs (132 lbs) 75 kgs (165 lbs)
Kluger GX, 5dr SUV 14-+ AU 60 kgs (132 lbs) 75 kgs (165 lbs)
2

Fitting Kit EN
K768W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
3

Fitting Kit EN
K768W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Set bars to length (revert to rear of these
instructions).
●Please check the rear of this manual for
information relating specifically to your
vehicle.
4

Fitting Kit EN
K768W
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
5

Fitting Kit EN
K768W
Fitment
●Open or remove fixed-point covers.
●Store items away in a safe place.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = 5214
●Hook clamps into the fixed points on the
vehicle.
6

Fitting Kit EN
K768W
●Place ditch mould insert over the clamp.
●Repeat for all four positions.
●Refer to the underside of the pad for the
part number.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 220A
B = 222A
C = 223A
7

Fitting Kit EN
K768W
●Place pads on roof as per diagram. Screw
thread should be vertically through square
hole in pad.
●Place crossbar foot over clamp bolt.
●Place washer over clamp thread as shown.
●Ensure that tab is inserted into clamp
block.
8

Fitting Kit EN
K768W
●Tighten the plastic knob. The side with the
nut showing should be facing up.
●Ensure the plastic knob is in the position
shown when fully tightened.
●Repeat for all four positions.
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
9

Fitting Kit EN
K768W
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10