WIKA SERIES CPG 2500 User manual

Operating Instructions
Digital Pressure Gauge
Digital Pressure Gauge Series CPG 2500 PN 0017851001 F
SERIES CPG 2500

2 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge
SERIES CPG 2500
Warning
!
This Warning symbol indicates that danger of injury for
persons and the environment and/or considerable damage
(mortal danger, danger of injury) will occur if the respective
safety precautions are not taken.
!
Caution
This Caution symbol indicates danger for the system and
material if the respective safety precautions are not taken.
i
Notice
This Notice symbol does not indicate safety notices but
information for a better understanding of the facts.

Mensor/WIKA Operating Instructions Series CPG 2500 3
Digital Pressure Gauge
SERIES CPG 2500
Table of Contents
1. General Information 7
1.1 Warranty 7
1.2 Important Notice 7
1.3 FCC Radio Frequency Emission Notice 8
1.4 Trademarks and Copyrights 8
1.5 Software License Agreement 8
1.6 Mensor Service Plus 9
1.6.1 After the Warranty 9
1.6.2 Calibration Services 9
1.6.3 Accreditations 9
1.7 Packaging for Shipment 9
2. Safety Notices 10
2.1 User Responsibiliities 10
2.2 General Safety Notices 10
2.1 Warnings and Caution Notices 11
3. Product Description 13
3.1 General Description 13
3.2 Features 13
3.3 Front Panel 14
3.4 Display 14
3.5 Chassis Assembly 15
3.6 Turning on the CPG 2500 15
4. Specifications 17
5. Installation 19
5.1 Unpacking the Instrument 19
5.2 Dimensions 19
5.3 Mounting 19
5.4 Rear Panel 20
5.5 Pressure Connections 20
5.5.1 Pressure Port 21
5.5.3 Remote Bus Connections 21

4 Mensor/WIKA Operating Instructions Series CPG 2500
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SERIES CPG 2500
5.6 Power Up 21
6. Local Operation 23
6.1 General Operation 23
6.2 Keys and Tabs 23
6.3 Display Screen Features 23
6.4 Tool Bar 24
6.4.1 Contact and Version Information Key 24
6.4.2 Language selection Key 24
6.4.3 Main screen view Key 25
6.4.4 Remote setup Key 26
6.4.5 Remote status Key 26
6.5 Channel Frames 26
6.5.1 Presure reading window 26
6.5.2 Channel setup Key 26
6.5.2.1 Display Tab 27
6.5.2.1.1 Adjust Function 27
6.5.2.1.2 Measure Function 27
6.5.2.2 Sensor Tab 28
6.5.2.2.1 Standard Pressure Display Mode 28
6.5.2.2.2 Delta Pressure Display Mode 29
6.5.2.2.2.1 Display Tab (Delta) 29
6.5.2.2.2.2 Sensor Tab (Delta) 30
6.5.2.2.2.3 Adjust Tab (Delta) 30
6.5.2.2.2.4 Data Tab (Delta) 30
6.5.2.3 Adjust Tab 31
6.5.2.3.1 Zero 31
6.5.2.3.2 Head Correction 31
6.5.2.4 Data Tab 32
6.5.3 Pressure Units Key 33
6.5.3.1 English Tab 33
6.5.3.2 Metric Tab 34
6.5.3.3 User units Tab 34

Mensor/WIKA Operating Instructions Series CPG 2500 5
Digital Pressure Gauge
SERIES CPG 2500
7. Remote Operation 35
7.1 Remote Setup 35
7.1.1 Instrument Tab 35
7.1.1.1 Emulation Mode 35
7.1.1.2 Channel 35
7.1.2 Ethernet Tab 36
7.1.3 Serial Tab 37
7.1.3.1 Cable Requirements 37
7.1.3.2 Command and Query Format 38
7.1.3.3 Command Set Definitions 38
7.1.3.4 Output Formats 39
7.1.3.5 Commands and Queries 39
7.1.3.6 Units Command Syntax 44
7.1.3.7 CPG 2500 Error Codes 45
7.1.3.8 Remote Emulation 46
7.1.3.8.1 DPG 2100 Emulated Commands and Queries 46
7.1.3.8.2 Units Command Syntax for DPG 2100 Measurement Units 52
7.1.3.8.3 DPG II Models 14000/15000 Terse Message Set Emulation 54
7.1.3.8.4 General SCPI WIKA Commands 58
7.1.3.8.4.1 Error Messages and Error Codes 60
7.1.4 IEEE-Tab (option) 61
7.1.4.1 GPIB Capability Codes 61
7.1.4.2 Interface Functions 62
7.1.4.3 IEEE-488.2 Commands 62
8. Options 63
8.1 Barometric Reference Transducer 63
8.1.1 Gauge Pressure Emulation 63
8.1.2 Absolute Pressure Emulation 63
8.1.3 Calibration 64
8.1.4 Specifications 64
8.2 Barometer 64
8.2.1 Zero and Sea Level Adjustment 64
8.2.2 Calibration 66

6 Mensor/WIKA Operating Instructions Series CPG 2500
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SERIES CPG 2500
8.2.3 Specifications 66
8.3 Analog Output 66
8.3.1 Command Set for Analog Output Option 67
8.3.2 Zero and Span Adjustment 68
8.3.3 Specifications 69
8.4 IEEE-488 (GPIB) (see 7.1.4) 70
8.5 Rack Mount Kit (optional accessory) 70
9. Maintenance 71
9.1 Beyond the Warranty 71
9.2 Spare Parts 72
9.3 Replacing the fuse 72
10. Calibration 73
10.1 Environment 73
10.2 Pressure Standards 73
10.3 Calibration Medium 73
10.4 Setup 74
10.5 Calibration Process 75
10.5.1 Sensor Tab 76
10.5.2 Utility Tab 76
10.5.2.1 Zero and Head Correction 76
10.5.2.2 Restore Factory Cal 77
10.5.2.3 Change Password 77
10.5.2.4 Date of Calibration 77
10.5.3 Edit Tab 78
10.5.4 Calibrate Tab 78
10.5.4.1 Procedure 1: ‘As found’ Data 79
10.5.4.2 Procedure 2: Active Calibration 79
11. Appendix 81
11.1 Measurement Units 81
11.2 Conversion Factors, psi 82
11.3 Conversion Factors, millitorr 84
11.4 Conversion Factors, pascal 85

Mensor/WIKA Operating Instructions Series CPG 2500 7
Digital Pressure Gauge
SERIES CPG 2500
1. General Information
1.1 Warranty
All products manufactured by Mensor® Corporation (Mensor) are warranted to be free
of defects in workmanship and materials for a period of one year from the date of ship-
ment. No other express warranty is given, and no affirmation of Seller, by words or ac-
tions, shall constitute a warranty. SELLER DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSES WHATSOEVER.
If any defect in workmanship or material should develop under conditions of normal use
and service within the warranty period, repairs will be made at no charge to the origi-
nal purchaser, upon delivery of the product(s) to the factory, shipping charges prepaid.
If inspection by Mensor or its authorized representative reveals that the product was
damaged by accident, alteration, misuse, abuse, faulty installation or other causes
beyond the control of Mensor, this warranty does not apply. The judgment of Mensor
will be final as to all matters concerning condition of the product, the cause and nature
of a defect, and the necessity or manner of repair. Service, repairs or disassembly of the
product in any manner, performed without specific factory permission, voids this war-
ranty.
MENSOR MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MANUAL,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANT-
ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Mensor shall not be liable for
errors contained herein or for incidental or consequential damages in connection with
the furnishing, performance, or use of this material.
1.2 Important Notice
The product specifications and other information contained in this manual are subject to
change without notice.
Mensor has made a concerted effort to provide complete and current information for
the proper use of the equipment. If there are questions regarding this manual or the
proper use of the equipment, contact Mensor at:
TEL [phone] WEB SITE www.mensor.com
TEL [phone] (U.S.A. only) E-MAIL [e-mail]
FAX [phone] [e-mail]
Copyright © 2005, Mensor Corporation. All rights reserved.

8 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge
SERIES CPG 2500
1.3 FCC Radio Frequency Emission Notice
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio fre-
quency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his or her own expense.
USE SHIELDED CABLES TO CONNECT EXTERNAL DEVICES TO THIS INSTRUMENT
TO MINIMIZE RF RADIATION.
1.4 Trademarks and Copyrights
Mensor is a registered trademark of Mensor Corporation. All other brand and product
names are trademarks or registered trademarks of their respective companies. ©2007,
Mensor Corporation. All rights reserved.
Korean font: Copyright (C) 1987, 1988; Daewoo Electronics Co., Ltd.
Chinese font: Copyright (C) 1988; The Institute of Software, Academia Sinica. Corre-
spondence address: P.O. Box 8718, Beijing, China 100080.
1.5 Software License Agreement
This product contains intellectual property, i.e., software programs, that are licensed for
use by the end user/customer (hereinafter “end user”).
This is not a sale of such intellectual property.
The end user shall not copy, disassemble or reverse compile the software program.
i
Notice
The software programs are provided to the end user “as is”
without warranty of any kind, either express or implied, includ-
ing, but not limited to, warranties of merchantability and fitness
for a particular purpose. The entire risk of the quality and perfor-
mance of the software program is with the end user.
Mensor and its suppliers shall not be held to any liability for any damages suffered or
incurred by the end user (including, but not limited to, general, special, consequential

Mensor/WIKA Operating Instructions Series CPG 2500 9
Digital Pressure Gauge
SERIES CPG 2500
or incidental damages including damages for loss of business profits, business inter-
ruption, loss of business information and the like), arising from or in connection with the
delivery, use or performance of the software program.
1.6 Mensor Service Plus
If you have problems and you don’t find the answer in this manual, contact Mensor at
1.800.984.4200 (USA only) or 1.512.396.4200 for personal assistance, or at any of the
contact addresses listed on the rear cover of this manual. We are ready to help.
1.6.1 After the Warranty
Mensor’s concern with the performance of this instrument is not limited to the warranty
period. We provide complete repair, calibration and certification services after the war-
ranty for a nominal fee.
1.6.2 Calibration Services
In addition to servicing our own products Mensor can perform a complete pressure
calibration service, up to 20,000 psi, for all of your pressure instruments. This service
includes an accredited calibration.
1.6.3 Accreditations
Mensor Corporation is registered to ISO 9001:2008. The calibration program at Mensor
is accredited by A2LA, as complying with both the ISO/IEC 17025:2005 and the ANSI/
NCSL Z540-1-1994 standards.
1.7 Packaging for Shipment
If the product must be shipped to a different location or returned to Mensor for any
reason through a common carrier it must be packaged properly to minimize the risk of
damage.
The recommended method of packing is to place the instrument in a container, sur-
rounded on all sides with at least four inches of shock attenuation material such as
styrofoam peanuts.

10 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge
SERIES CPG 2500
2. Safety Notices
2.1 User Responsibilities
To ensure safety, the user must make sure that:
• The system is used properly, no dangerous media are used and that all technical
specifications are observed.
• The system is operated in perfect operating condition.
• This operation manual is legible and accessible to the user at the system’s location.
• The system is operated, serviced and repaired only by authorized and qualified per-
sonnel.
• The operator receives instruction on industrial safety and environmental protection,
and is knowledgeable of the operating instructions and the safety notices contained
therein.
2.2. General Safety Notices
i
Notice
The system should only be operated by trained personnel who are
familiar with this manual and the operation of the instrument.
Warning
!
WARNING: A condition for trouble-free and safe operation of this
system is proper transport, proper storage, installation, assembly
and proper use as well as careful operation and maintenance.
Any operation not described in the following instructions should
be prohibited. The system must be handled with care required for
an electronic precision instrument (protect from humidity, impacts,
strong magnetic fields, static electricity and extreme temperatures).
Do not insert any objects into the instrument.
The system is powered via the power cable with a voltage that can
cause physical injury. Even after disconnecting the system from the
power supply, dangerous voltages can temporarily occur due to
capacitance.
Extreme care must be taken with pressure connections when using
hazardous or toxic media.
Repairs must only be performed by authorized service personnel.

Mensor/WIKA Operating Instructions Series CPG 2500 11
Digital Pressure Gauge
SERIES CPG 2500
i
Notice
Additional safety notices are found throughout this manual.
2.3 Warnings and Caution Notices
Warning
!
WARNING: HIGH PRESSURE! High pressure gases are potentially
hazardous. Energy stored in these gases and liquids can be released
suddenly and with extreme force. High pressure systems should be
assembled and operated only by personnel who have been trained in
proper safety practices.
Warning
!WARNING: NOT EXPLOSION PROOF! Installation of this instrument
in an area requiring devices rated as intrinsically safe is not recom-
mended.
Warning
!WARNING: POSSIBLE INJURY! The tubing, valves, and other appara-
tus attached to the gauge must be adequate for the maximum pres-
sure which will be applied, otherwise physical injury to the operator
or bystanders is possible.
!
Caution
CAUTION: USE THE PROPER PRESSURE MEDIUM! Use only clean,
dry, non-corrosive gases unless otherwise specified by mensor. This
instrument is not designed for oxygen use.

12 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge
SERIES CPG 2500
!
Caution
CAUTION: As with most sensitive electronic equipment, switch the
power switch off before connecting or disconnecting to a power
source to prevent data loss.
CAUTION: ESD PROTECTION REQUIRED. The proper use of ground-
ed work surfaces and personal wrist straps are required when
coming into contact with exposed circuits (printed circuit boards) to
prevent static discharge to sensitive electronic components.
Additional Warning and Caution notices are found throughout this manual.

Mensor/WIKA Operating Instructions Series CPG 2500 13
Digital Pressure Gauge
SERIES CPG 2500
3. Product Description
3.1 General Description
The CPG 2500 Digital Pressure Gauge is a multi-channel pressure system designed
to test and calibrate a variety of pressure devices in either absolute or gauge pressure
modes. The CPG 2500 can have two independent measurement channels plus an op-
tional barometric reference.
Figure 3.1 - Front View
3.2 Features
Here is a short list of significant features designed into the CPG 2500:
1. Up to two highly stable, temperature compensated, pressure transducers.
2. An optional internal high accuracy barometric reference transducer provides gauge
pressure emulation for all of the absolute ranges and absolute pressure emulation for
gauge ranges.
3. A color HVGA display with a touch screen for intuitive operator interface.
4. Multiple languages; change the language for on-screen text and number/date for-
mats by simply touching one of the “national flag” icons available on the display. The
current language selections available are listed in Section 6, Local Operation, under
the heading “Language selection key”.
Operate the CPG 2500 while it is either sitting on a bench or mounted in a standard
equipment rack. Use either front panel input (Local Operation), or send commands and
queries over a bus from a separate “host” controller (Remote Operation).

14 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge
SERIES CPG 2500
3.3 Front Panel
The CPG 2500 front panel includes a 6.2 inch color Half Video Graphics Array (HVGA)
liquid crystal display featuring touch screen technology. Operator input is accomplished
by pressing the words or icons presented on the display. There are no discrete keypads
or switches on the front panel.
On the lower right hand side of the front panel there are labels which show the model
number, serial number, and calibrated pressure ranges of the internal transducers.
3.4 Display
When the CPG 2500 is powered up it takes about one minute to initialize, then displays
a screen similar to the one shown in “6.3 - Display Screen Features”. The display is
made up of rectangles that display text or icons.
Keys, Tabs, Labels and Windows: In this manual a key is a small rectangle which
acts as a switch when pressed. Keys have borders with a three dimensional, shadowed
effect. Tabs are a group of touch points, each of which will overlay most of the screen
with one page related to its title subject. Small rectangles with double line borders that
display information, but do not respond to being touched, are called Labels or Win-
dows.
Keys cause something to change when they are touched. Each key has a character-
istic response when actuated; either an instant, single step response when the key is
pressed, or a delayed response when released. Operators will quickly become accus-
tomed to the particular characteristics of the frequently used keys. Some keys become
labels under certain conditions, then resume their key function in other circumstances.
Main Screen: The main screen appears after power-up. This screen contains the chan-
nel frames and toolbar.
Channel Frame(s): The channel frames contain information specific to a channel. The
channel frames are color coded with channel A being green and channel B being blue.
The Delta channel is yellow. If only one channel is installed, a wide frame will be dis-
played in the color of the channel selected. The channel frame contains the channel
setup key (wrench icon), the channel title bar, the calibration function key (if enabled),
the engineering units key, the pressure reading window, and the display function win-
dows/keys (if enabled).
Toolbar Keys: The toolbar at the bottom of the screen has the Contacts and Version
Information key (brings up a corporate information display), the language selection key,
the main screen view key, the remote setup key, and the remote status key.

Mensor/WIKA Operating Instructions Series CPG 2500 15
Digital Pressure Gauge
SERIES CPG 2500
3.5 Chassis Assembly
The chassis assembly acts as the housing for the system. The system has no user-
serviceable parts except for the fuse, and therefore the chassis should not be opened
except by qualified repair personnel at Mensor or certified service locations for any
other reason.
3.6 Turning on the CPG 2500
You can confirm that your CPG 2500 is operational right now. Apply power to the power
connector on the rear of the instrument with the included power adapter, remove any
plastic plugs from the rear panel pressure ports, and press the power switch to ON. The
system will go through an initialization process and then a display will appear similar to
the screen shown below.
Touch the Contact and Version Information key on the toolbar and a window will appear
listing the Mensor customer service contact and software version information. Press the
back key to return to the main screen.

16 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge
SERIES CPG 2500
NOTES

Mensor/WIKA Operating Instructions Series CPG 2500 17
Digital Pressure Gauge
SERIES CPG 2500
4. Specifications
Accuracy specifications presented herein are obtained by comparison with primary
standards traceable to the National Institute of Standards and Technology (NIST). These
specifications are obtained in accordance with the ISO Guide to the Expression of
Uncertainty in Measurement (GUM). The calibration program at Mensor is accredited
by the American Association of Laboratory Accreditation (A2LA) as complying with both
the ISO/IEC 17025:2005 and the ANSI/NCSL Z540-1-1994 standards. If there is an
exception to the requirements and recommendations of Z540 during a calibration the
exception is noted on the individual calibration certificate.
Mensor reserves the right to change specifications without notice.
This table shows available ranges in psi corresponding to the mode and total uncertainty.
Mode
Total
Uncertainty 0.01% FS 0.01% IS-50*
Gauge 0...36 to 0...10,000 0...15 to 0...6,000
Bi Directional -0.18 ... 0.18 to -15 to 10,000 Not available
Absolute 0...5 to 0...10,000 0...15 to 0...6,000
*0.01% IntelliScale-50 (0.01% IS-50) is defined as a total uncertainty of 0.005% of full scale (FS) from 0% to 50% of FS
and 0.01% of reading from 50% to 100% of FS.
Compensated
temp range
°C 15 ... 45
Calibration
interval
days 180
Pressure
units
psi, inHg @ 0°C and 60°F, inH2O @ 4°C, 20°C and 60°F, ftH2O
@ 4°C, 20°C and 60°F, mTorr, inSW @ 0°C, ftSW @ 0°C, ATM,
bar, mbar, mmH2O @ 4°C, cm H2O @ 4°C, MH2O @ 4°C,
mmHg @ 0°C, cmHg @ 0°C, Torr, kPa, Pa, Dy/cm2, g/cm2, kg/
cm2, mSW @ 0°C, OSI, PSF, TSF, TSI, μHg @ 0°C, hPa, mPa,
mmH20 20°C, cmH2O 20°C, MH2O 20°C. All seawater units
are 3.5% salinity.
Pneumatic
interfaces
To 6000 psi: 7/16 - 20 female SAE/MS. 1/8” FNPT adapters
provided. Ranges >6000 psi: Autoclave F250C/HIP HF4.
6IJIVIRGITSVXWXERHEVH TWM*7STXMSREPTWM*7

18 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge
SERIES CPG 2500
Pressure
media
Clean, dry, non-corrosive, non-conbustible, non-oxidizing
gases. Not suitable for oxygen use
Display 6.2” color LCD with 4 wire resistive touch screen
Resolution digits 6 significant digits (up to 1 ppm); user selectable.
Warmup time min Approximately 15 minutes to achieve full accuracy depending
on environment.
Remote user
interfaces
Standard: RS-232 and Ethernet
Optional: IEEE-488 and Analog Output
Power input
requirements
+5 VDC, 3 A min.
Fuses: Littelfuse® 0454 002
Operating
temp range
°C 0° ... 50
Note: This is not the compensated temperature range.
Storage
temp range
°C 0° ... 70.
Minimal vibration. Non-condensing humidity.
Orientation
effects
Negligible, can be removed with re-zeroing.
Weight lbs. <5
Dimensions in.
(cm)
8.37” wide x 3.47” high x 9.00” deep (21.26 cm x 8.81 cm x
22.86 cm).
Half rack width x 2U x 9” deep.
Feet: .96 wide x .60” high x 3.10” deep (2.44 cm x 1.52 cm x
7.87 cm).
Compliance The CPG 2500 is compliant to:
EN 61326-1:1997
EN 61326-1:A1:1998
EN 61326-1:A2:2000
EN 61000-3-2:2000
EN 61000-3-3:1995
Reading rate 50ms, 20 readings per second
Operating
environment
5 to 95% RH non-condensing
Options Optional Output: Barometric Reference Transducer, Barom-
eter, IEEE-488 GPIB Interface, Analog Output.
Optional Accessories: Rack Mount Kit

Mensor/WIKA Operating Instructions Series CPG 2500 19
Digital Pressure Gauge
SERIES CPG 2500
5. Installation
5.1 Unpacking the Instrument
In addition to functional testing, each unit is inspected for appearance prior to leaving
the factory. Upon receipt, please examine the transducer for shipping damage. Report
any apparent damage to the carrier immediately.
In addition to this manual you should have:
• CPG 2500 Digital Pressure Gauge;
• Power Supply;
• 1/8 inch FNPT fitting adapters;
• Any accessories ordered;
• An envelope containing the Calibration Certificate.
5.2 Dimensions
5.3 Mounting
The instrument can be set up on a table top or it can be rack-mounted. Rack mount
adapters are optional on the CPG 2500 (see Section 8, Options).
The special sensors used in the CPG 2500 are relatively insensitive to tilt and vibration.
However to further assure stability and accuracy, avoid mounting the instrument on
surfaces subject to excessive motor or machinery vibration.

20 Mensor/WIKA Operating Instructions Series CPG 2500
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SERIES CPG 2500
5.4 Rear Panel
Up to five pneumatic pressure ports are located on the rear panel. Positioned between
the pressure ports are the ethernet and RS-232 connectors and the power switch. Op-
tional connectors could be a GPIB connector, a barometric reference hose barb, or an
analog output connector.
5.5 Pressure Connections
i
Notice
When making up a connection to an o-ring adapter fitting port use a
back-up wrench to prevent over-stressing the threads in the mani-
fold block.
All of the primary pressure ports on the rear are female 7/16 - 20 SAE/MS straight
threads per MS16142 and SAE J514 table 14. They require a tube fitting boss seal with
an o-ring per MS33656. Mensor provides female 1/8” NPT adapter fittings with the
instrument. The pressure connections can be made to these adapters with the proper
mating hardware. We recommend the use of either Loctite® Hydraulic Sealant or new
teflon tape on the threads of any male pipe fitting. Do not use sealant on fittings sealed
with an o-ring. The integrity of each seal is particularly important since even microscop-
ic leaks can cause errors in pressure measurements.