WIKA CPG1500 User manual

Operating instructions
Betriebsanleitung
EN
DE
Precision digital pressure gauge model CPG1500
Präzisions-Digitalmanometer Typ CPG1500
Precision digital pressure gauge with protective rubber cap, model CPG1500

2
14161966.02 06/2016 EN/DE
WIKA operating instructions precision digital pressure gauge, model CPG1500
EN
DE
Operating instructions model CPG1500 Page 3 - 40
Betriebsanleitung Typ CPG1500 Seite 41 - 78
Further languages can be found at www.wika.com.
© 06/2016 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!

3WIKA operating instructions precision digital pressure gauge CPG1500
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Contents
Contents
1. General information 5
2. Short overview 6
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Description . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Scope of delivery. . . . . . . . . . . . . . . . . . . . . 6
2.4 Product passport . . . . . . . . . . . . . . . . . . . . . 7
3. Safety 7
3.1 Explanation of symbols. . . . . . . . . . . . . . . . . . . 7
3.2 Intended use . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Improper use . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Personnel qualification . . . . . . . . . . . . . . . . . . . 8
3.5 Personal protective equipment . . . . . . . . . . . . . . . . 9
3.6 Labelling, safety marks. . . . . . . . . . . . . . . . . . . 10
3.7 Ex marking . . . . . . . . . . . . . . . . . . . . . . .11
3.7.1 Standards applied for certification . . . . . . . . . . . . . . 11
3.7.2 Special conditions for use . . . . . . . . . . . . . . . . .12
3.7.3 Permitted batteries . . . . . . . . . . . . . . . . . . . 13
4. Design and function 14
4.1 Front foil. . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Integrated data logger . . . . . . . . . . . . . . . . . . . 16
4.3 Voltage supply. . . . . . . . . . . . . . . . . . . . . . 16
4.4 WIKA-Wireless . . . . . . . . . . . . . . . . . . . . . 17
4.5 Connections . . . . . . . . . . . . . . . . . . . . . . 17
4.6 Protective rubber cap for case . . . . . . . . . . . . . . . . 17
5. Transport, packaging and storage 18
5.1 Transport . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Packaging and storage. . . . . . . . . . . . . . . . . . . 18
6. Commissioning, operation 19
6.1 Mechanical mounting . . . . . . . . . . . . . . . . . . . 19
6.2 Electrical mounting . . . . . . . . . . . . . . . . . . . . 20
6.3 Normal operation. . . . . . . . . . . . . . . . . . . . . 20
6.4 Menu functions . . . . . . . . . . . . . . . . . . . . . 21
6.4.1 Pressure units . . . . . . . . . . . . . . . . . . . . .25
6.4.2 Automatic power-off . . . . . . . . . . . . . . . . . . .25
6.4.3 Battery voltage display . . . . . . . . . . . . . . . . . .25
6.4.4 Current temperature display . . . . . . . . . . . . . . . . 25
6.4.5 Setting the damping . . . . . . . . . . . . . . . . . . .25
6.4.6 Configuring the sampling rate . . . . . . . . . . . . . . . 26

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Declarations of conformity can be found online at www.wika.com.
Contents
6.4.7 TARE (setting tare) . . . . . . . . . . . . . . . . . . . 26
6.4.8 Function locking . . . . . . . . . . . . . . . . . . . . 26
6.5 Communication with WIKA-CAL calibration software. . . . . . . . . 26
7. Faults 27
8. Maintenance, cleaning and recalibration 28
8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . 28
8.1.1 Battery replacement . . . . . . . . . . . . . . . . . . . 29
8.2 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . 30
8.3 Recalibration . . . . . . . . . . . . . . . . . . . . . . 30
9. Dismounting, return and disposal 31
9.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . 31
9.2 Return . . . . . . . . . . . . . . . . . . . . . . . . 32
9.3 Disposal. . . . . . . . . . . . . . . . . . . . . . . . 32
10. Specifications 33
11. Accessories 39
Appendix: EU declaration of conformity 40

5WIKA operating instructions precision digital pressure gauge CPG1500
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1. General information
■The CPG1500 precision digital pressure gauge described in the operating instructions
has been manufactured using state-of-the-art technology. All components are subject
to stringent quality and environmental criteria during production. Our management
systems are certified to ISO 9001 and ISO 14001.
■These operating instructions contain important information on handling the instrument.
Working safely requires that all safety instructions and work instructions are observed.
■Observe the relevant local accident prevention regulations and general safety
regulations for the instrument's range of use.
■The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time. Pass
the operating instructions onto the next operator or owner of the instrument.
■Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■The general terms and conditions contained in the sales documentation shall apply.
■Subject to technical modifications.
■Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with
international standards.
■Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 10.51
- Application consultant: Tel.: [phone]
Fax: [phone]
[e-mail]
Abbreviations, definitions
“XXX“ Menu XXX will be selected
[XXX] Press XXX button
1. General information

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2. Short overview
2. Short overview
2.1 Overview
Display
Process connection
2.2 Description
The model CPG1500 precision digital pressure gauge combines the high accuracy of
digital technology with the convenience and easy handling of an analogue master gauge.
Accurate to ±0.1 % FS, the CPG1500 can be used as a calibration instrument or in any
application requiring high-accuracy pressure measurement. Many user-configurable
functions have been implemented in the CPG1500 (e.g. logging, sampling rate, tare,
damping, automatic power-off and Min-Max measurement).
Once the precision digital pressure gauge is configured, the settings can be locked and
password-protected to prevent unauthorized changes to configuration.The password
protection is implemented via the WIKA-CAL calibration software.
2.3 Scope of delivery
■Precision digital pressure gauge model CPG1500
■Operating instructions
■3.1 calibration certicate per DIN EN 10204
■3 x 1.5 V AA alkaline batteries



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2. Short overview / 3. Safety
Cross-check scope of delivery with delivery note.
Manufacturer-dependent colour shades of the metal case do not lead to any
quality impairment.
2.4 Product passport
The product passport can be retrieved on the product page (http://en-co.wika.de/
cpg1500_en_co.WIKA) or directly under (https://portal.wika.com/serial/?lang=en).
3. Safety
3.1 Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury
or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or
damage to equipment or the environment, if not avoided.
DANGER!
... indicates a potentially dangerous situation in the hazardous area that can
result in serious injury or death, if not avoided.
WARNING!
... indicates a potentially dangerous situation that can result in burns, caused
by hot surfaces or liquids, if not avoided.
Information
... points out useful tips, recommendations and information for efficient and
trouble-free operation.
3.2 Intended use
This CPG1500 precision digital pressure gauge can be used as a calibration instrument
and also for any application which requires high-accuracy pressure measurement.

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The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
The technical specifications contained in these operating instructions must be observed.
Improper handling or operation of the instrument outside of its technical specifications
requires the instrument to be taken out of service immediately and inspected by an
authorised WIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from
humidity, impacts, strong magnetic fields, static electricity and extreme temperatures, do
not insert any objects into the instrument or its openings).
The manufacturer shall not be liable for claims of any type based on operation contrary to
the intended use.
3.3 Improper use
WARNING!
Injuries through improper use
Improper use of the instrument can lead to hazardous situations and injuries.
▶Refrain from unauthorised modifications to the instrument.
▶Do not use the instrument with abrasive or viscous media.
▶If the CPG1500 is used in applications with oil as a pressure medium,
make sure it will not be used with combustibles or gases directly after that
because it can lead to dangerous explosions and danger to personnel and
machinery.
Any use beyond or different to the intended use is considered as improper use.
3.4 Personnel qualification
WARNING!
Risk of injury should qualification be insufficient
Improper handling can result in considerable injury and damage to
equipment.
▶The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualifications described
below.
Skilled personnel
Skilled personnel, authorised by the operator, are understood to be personnel who,
based on their technical training, knowledge of measurement and control technology and
on their experience and knowledge of country-specific regulations, current standards and
3. Safety

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directives, are capable of carrying out the work described and independently recognising
potential hazards.
Special knowledge for working with instruments for hazardous areas:
The skilled personnel must have knowledge of ignition protection types, regulations and
provisions for equipment in hazardous areas.
Special operating conditions require further appropriate knowledge, e.g. of aggressive
media.
3.5 Personal protective equipment
The personal protective equipment is designed to protect the skilled personnel from
hazards that could impair their safety or health during work. When carrying out the various
tasks on and with the instrument, the skilled personnel must wear personal protective
equipment.
The use of protective equipment is dependent on the medium to be tested.
Wear safety goggles!
Protect eyes from flying particles and liquid splashes.
Wear protective gloves!
Protect hands from friction, abrasion, cuts or deep injuries and also from
contact with hot surfaces and aggressive media.
3. Safety

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3.6 Labelling, safety marks
Product label
The product label is located on the rear of the CPG1500 on the cover of the battery
compartment.
1Product name
2Order code
3Accuracy
4Date of manufacture
5Safety instructions for voltage supply
6Serial number
7Information regarding batteries
8Approval-related data
9Serial number
10 Pressure measuring range
TYPES IN NON-HAZARDOUS AREA ONLY
RE-PLACE BATTERIES WITH APPROVED
S# 12345678901
Approved types: Refer to manual for CPG1500
ALKALINE BATTERIES
USE 3 x 1.5V AA (LR6)
WIKA Alexander Wiegand SE & Co. KG 63911 Klingenberg
"MUSTER"
Contains FCC ID: T7VPAN10
Contains IC: 216Q-PAN10
II 1G Ex ia IIC T4 Ga
BVS 16 ATEX E043 X
IECEx BVS 16.0033X
06/2016
S# 12345678901
0,05 % FS
0...40 bar
CPG1500-ST-A-S-BG440-GDSZ-53-W
Precision digital pressure gauge
0158
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3. Safety