WIKA CPG1200 User manual

Operating instructions
Betriebsanleitung
EN
DE
Digital pressure gauge model CPG1200
Digitalmanometer Typ CPG1200
Digital pressure gauge model CPG1200

2
14603921.02 06/2023 EN/DE
WIKA operating instructions, model CPG1200
EN
DE
Operating instructions model CPG1200 Page 3 - 76
Betriebsanleitung Typ CPG1200 Seite 77 - 150
Further languages can be found at www.wika.com.
© 05/2023 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!

3WIKA operating instructions, model CPG1200
EN
14603921.02 06/2023 EN/DE
Contents
Contents
1. General information 6
1.1 Abbreviations, definitions. . . . . . . . . . . . . . . . . .7
1.2 Explanation of symbols . . . . . . . . . . . . . . . . . .7
2. Short overview 8
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . .8
2.2 Description . . . . . . . . . . . . . . . . . . . . . .8
2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . .9
2.4 Product pass . . . . . . . . . . . . . . . . . . . . . .9
3. Safety 11
3.1 Intended use . . . . . . . . . . . . . . . . . . . . . 11
3.2 Improper use . . . . . . . . . . . . . . . . . . . . . 12
3.3 Personnel qualification . . . . . . . . . . . . . . . . . 12
3.4 Labelling, safety marks . . . . . . . . . . . . . . . . . 13
4. Transport, packaging and storage 15
4.1 Transport . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Packaging and storage . . . . . . . . . . . . . . . . . 15
5. Design and function 16
5.1 Front foil . . . . . . . . . . . . . . . . . . . . . . 16
5.2 Voltage supply . . . . . . . . . . . . . . . . . . . . 19
5.3 USB interface. . . . . . . . . . . . . . . . . . . . . 19
5.4 Process connections . . . . . . . . . . . . . . . . . . 19
5.5 Equipotential bonding . . . . . . . . . . . . . . . . . . 20
5.6 Options . . . . . . . . . . . . . . . . . . . . . . . 20
5.6.1 Instrument protective cap . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.6.2 Integrated data logger . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.6.3 Subsequently activating/enabling the data logger . . . . . . . . . . . .21
5.6.4 Bluetooth®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. Commissioning, operation 22
6.1 Mounting the instrument . . . . . . . . . . . . . . . . . 23
6.1.1 Sealing the process connection. . . . . . . . . . . . . . . . . . . . . .23
6.1.2 Installing the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Electrical commissioning . . . . . . . . . . . . . . . . . 24
6.2.1 Battery operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.2.2 Mains operation via USB power supply unit . . . . . . . . . . . . . . . 26

4WIKA operating instructions, model CPG1200
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Contents
6.3 Instrument operation/Basic functions. . . . . . . . . . . . . 28
6.3.1 Switching on/Switching off. . . . . . . . . . . . . . . . . . . . . . . . .28
6.3.2 Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3.3 MAX/MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7. Operation via menu functions 29
7.1 Short overview menu functions . . . . . . . . . . . . . . . 29
7.2 Measuring mode . . . . . . . . . . . . . . . . . . . 33
7.2.1 Pressure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2.2 Peak values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
7.2.3 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.2.4 Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.2.5 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7.2.6 Sample rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7.2.7 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
7.2.8 Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.2.9 Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.2.10 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.3 Logger . . . . . . . . . . . . . . . . . . . . . . . 40
7.3.1 Start / Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.3.2 Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
7.3.3 Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7.3.4 Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.3.5 Clear last . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3.6 Clear all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3.7 Rename . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.4 Settings. . . . . . . . . . . . . . . . . . . . . . . 44
7.4.1 Bluetooth®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.4.2 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.4.3 Auto-off time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.4.4 Light off time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.4.5 User-defined unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.4.6 Factory reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.5 Communication with WIKA-Cal calibration software. . . . . . . . 47
7.5.1 Activating Bluetooth®in the CPG1200 . . . . . . . . . . . . . . . . . .47
7.5.2 WIKA-Cal configuration (also possible with the demo version). . . . .48
7.5.3 WIKA-Cal Log-Template . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.6 App “myWIKA device” . . . . . . . . . . . . . . . . . . 51
7.7 Firmware update . . . . . . . . . . . . . . . . . . . 52
8. Faults 52

5WIKA operating instructions, model CPG1200
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Contents
9. Maintenance, cleaning and calibration 54
9.1 Maintenance . . . . . . . . . . . . . . . . . . . . . 54
9.2 Battery replacement . . . . . . . . . . . . . . . . . . 54
9.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . 56
9.4 Calibration. . . . . . . . . . . . . . . . . . . . . . 57
10. Dismounting, return and disposal 57
10.1 Dismounting . . . . . . . . . . . . . . . . . . . . . 58
10.2 Return . . . . . . . . . . . . . . . . . . . . . . . 58
10.3 Disposal . . . . . . . . . . . . . . . . . . . . . . 59
10.3.1 Disposal of electrical appliances . . . . . . . . . . . . . . . . . . . . . 59
10.3.2 Disposal of batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11. Specifications 60
11.1 Specifications for CPG1200 . . . . . . . . . . . . . . . . 60
11.2 Radio standard . . . . . . . . . . . . . . . . . . . . 65
11.2.1 IC warnings RSS-Gen & RSS-247 statement . . . . . . . . . . . . . . 65
11.2.2 FCC warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11.3 Approvals . . . . . . . . . . . . . . . . . . . . . . 67
11.4 Certificates . . . . . . . . . . . . . . . . . . . . . 68
11.5 Dimensions in mm [in] . . . . . . . . . . . . . . . . . . 69
11.5.1 Digital pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . .69
11.5.2 Process connections. . . . . . . . . . . . . . . . . . . . . . . . . . . .70
12. Accessories 72
Annex 1: EU declaration of conformity 74
Annex 2: UK declaration of conformity 75

6WIKA operating instructions, model CPG1200
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1. General information
1. General information
■The instrument described in the operating instructions has been manufactured
using state-of-the-art technology. All components are subject to stringent quality and
environmental criteria during production. Our management systems are certified in
accordance with ISO 9001 and ISO 14001.
■These operating instructions contain important information on handling the
instrument. Working safely requires that all safety instructions and work instructions
are observed.
■Observe the relevant local accident prevention regulations and general safety
regulations for the instrument's range of use.
■The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time. Pass
the operating instructions on to the next operator or owner of the instrument.
■Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■In case of a different interpretation of the translated and the English operating
instructions, the English wording shall prevail.
■The general terms and conditions contained in the sales documentation shall apply.
■Subject to technical modifications.
■Factory calibrations/DAkkS calibrations are carried out in accordance with
international standards.
■Further information:
WIKA Alexander Wiegand SE & Co. KG
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 10.20
- Contact: Tel.: [phone]
[e-mail]

7WIKA operating instructions, model CPG1200
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1. General information
1.1 Abbreviations, definitions
■Bullet
▶Instruction
1. ... x. Follow the instruction step by step
⇒Result of an instruction
→See ... cross-references
1.2 Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury
or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries
or damage to property or the environment, if not avoided.
DANGER!
... identifies hazards caused by electrical power. Should the safety
instructions not be observed, there is a risk of serious or fatal injury.
Information
... points out useful tips, recommendations and information for efficient and
trouble-free operation.

8WIKA operating instructions, model CPG1200
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2. Short overview
2.1 Overview
2.2 Description
The model CPG1200 digital pressure gauge combines the high accuracy of digital
electronics with the convenience and easy handling of an analogue master gauge. With
an accuracy of ±0.5 % FS or ±0.25 % FS, the CPG1200 can be used as a calibration
instrument as well as a reference instrument for a range of applications such as
hydrostatic pressure testing, burst testing, leak measurement, setting of switch points
for pressure switches and analysis of process pressures, as well as for any application
where high-accuracy pressure measurement is needed.
Many user-configurable functions have been integrated into the CPG1200 (e.g. logging
(only optional), sampling rate, tare, damping, automatic power-off and Min./Max.
measurement).
The model CPG1200 is equipped with a Micro-USB interface for simple and
interference-resistant data transmission – and can optionally be expanded to include
Bluetooth®for wireless communication.
Once the digital pressure gauge is configured, the settings can be password-protected
to prevent unauthorised changes to the configuration.The password protection is
implemented via the WIKA-Cal calibration software or the free-of-charge WIKA-DCS
software.
4
1
2
3
1Display
2Port for Micro-USB type B
3Controls
4Process connection
2. Short overview

9WIKA operating instructions, model CPG1200
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2. Short overview
2.3 Scope of delivery
■Digital pressure gauge model CPG1200
■3 x 1.5 V AA alkaline batteries (included in packaging)
■Operating instructions
■Ordered accessories
Cross-check scope of delivery with delivery note.
Manufacturer-dependent colour shades of the case do not lead to any
quality impairment.
2.4 Product pass
There are three ways to access the instrument-specific product pass.
■Via the QR code on the product label. No serial number must been entered here. One
gets directly to the data of the instrument in question.
■Via the product details page of the CPG1200
■Via the link here in the OI
The product pass can be retrieved from the product page or directly from the
corresponding web application.
Web application Product page
Via the QR code on the product label of the instrument, one accesses directly the
individual product pass contents/website. No serial number needs to be entered.
WIKA - intelligent serial number
The WIKA intelligent serial number and the corresponding web application is the central
tool in which all the required information on the specific instrument can be found.

10 WIKA operating instructions, model CPG1200
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2. Short overview
After entering 1the intelligent serial number into the web application, all instrument-
specific details on the manufactured version are displayed.
Under 2“Product pass”, the most important product information on the instrument,
such as measuring range, accuracy, process connection, date of manufacture, etc., can
be retrieved.You can also download (calibration) certificates directly from this location.
Under 3“Article details”, further article details are listed, as well as documentation
such as the data sheet 6and current operating instructions 7.
1
2