Wilden Advanced Series Instruction Manual

EOM
Advance your process
Engineering
Operation &
Maintenance
Advanced™ Series PLASTIC Pumps
A100
WIL-11040-E-03
REPLACES WIL-11040-E-01

TABLE OF CONTENTS
SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SECTION 2 WILDEN PUMP DESIGNATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION 3 DIMENSIONAL DRAWINGS
A100 Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A100B Plastic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SECTION 4 PERFORMANCE
A100 Plastic Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
A100 Plastic PTFE-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SECTION 5 EXPLODED VIEW & PARTS LISTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SECTION 6 ELASTOMER OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

1WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03
TEMPERATURE LIMITS:
Wetted Path
Polypropylene 0°C to 79.4°C 32°F to 175°F
PVDF –12.2°C to 107.2°C 10°F to 225°F
Elastomers
Buna-N –12.2°C to 82.2°C 10°F to 180°F
Viton®–40°C to 176.7°C –40°F to 350°F
Wil-Flex™ –40°C to 107.2°C –40°F to 225°F
Polyurethane 12.2°C to 65.6°C 10°F to 150°F
PTFE 4.4°C to 104.4°C 40° F to 220°F
Saniflex™ –28.9°C to 104.4°C –20°F to 220°F
CAUTION: When choosing pump materials, be sure
to check the temperature limits for all wetted compo-
nents. Example: Viton®has a maximum limit of 176.7°C
(350°F) but polypropylene has a maximum limit of only
79°C (175°F).
CAUTION: Maximum temperature limits are based
upon mechanical stress only. Certain chemicals will
significantly reduce maximum safe operating tempera-
tures. Consult engineering guide for chemical compat-
ibility and temperature limits.
CAUTION: Always wear safety glasses when operat-
ing pump. If diaphragm rupture occurs, material being
pumped may be forced out air exhaust.
WARNING: Prevention of static sparking — If static
sparking occurs, fire or explosion could result. Proper
grounding of pump, valves, and containers is criti-
cal when handling flammable fluids and whenever
discharge of static electricity is a hazard.
CAUTION: Do not exceed 8.6 bar (125 psig) air supply
pressure.
CAUTION: Advanced™ series plastic pumps are made
with plastic that is not UV stabilized. Direct sunlight for
prolonged periods can cause deterioration of plastics.
CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump should
be disconnected and all air pressure allowed to bleed
from pump. Disconnect all intake, discharge and air
lines. Drain the pump by turning it upside down and
allowing any fluid to flow into a suitable container.
CAUTION: Blow out air line for 10 to 20 seconds
before attaching to pump to make sure all pipe line
debris is clear. Use an in-line air filter. A 5μ(micron) air
filter is recommended.
NOTE: Tighten all bolts prior to installation. Fasteners
may loosen during transportation.
NOTE: When installing PTFE diaphragms, it is impor-
tant to tighten outer pistons simultaneously (turning in
opposite directions) to ensure tight fit.
CAUTION: Verify the chemical compatibility of the
process and cleaning fluid to the pumpʼs component
materials in the Chemical Resistance Guide (see E4).
CAUTION: When removing the end cap using
compressed air, the air valve end cap may come out
with considerable force. Hand protection such as a
padded glove or rag should be used to capture the
end cap.
CAUTION: Do not over-tighten the air inlet reducer
bushing. Additionally, too much torque on the muffler
may damage the air valve muffler plate.
CAUTION: The A100 Advanced™ pump is not
submersible.
CAUTION: Only explosion proof (NEMA 7) solenoid
valve should be used in areas where explosion proof
equipment is required.
Section 1
CAUTION–READ FIRST!

2
WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03
VALVE BALL
BN = BUNA-N (Red Dot)
FS = SANIFLEX™
[Hytrel®(Cream)]
PU = POLYURETHANE (Brown)
TF = PTFE (White)
VT = VITON®(White Dot)
WF = WIL-FLEX™ [Santoprene®
(Orange Dot)]
VALVE SEAT
K = PVDF
P = POLYPROPYLENE
VALVE SEAT O-RING
BN = BUNA-N
FS = SANIFLEX™
[Hytrel®(Cream)]
PU = POLYURETHANE (Brown)
TV = PTFE ENCAP. VITON®
WF = WIL-FLEX™ (Santoprene®)
DIAPHRAGMS
BNS = BUNA-N (Red Dot)
FSS = SANIFLEX™
[Hytrel®(Cream)]
PUS = POLYURETHANE (Clear)
THU = PTFE W/HIGH-TEMP BUNA-N
BACK-UP (White)
TNU = PTFE W/NEOPRENE
BACK-UP (White)
TNL = PTFE W/NEOPRENE
BACK-UP O-RING, IPD (White)
VTS = VITON®(White Dot)
WFS = WIL-FLEX™ [Santoprene®
(Orange Dot)]
AIR SYSTEM BASE TYPE
P = PRO-FLO®
B = ADAPTER BLOCK
WETTED PARTS & OUTER
PISTON
KK = PVDF / PVDF
PP = POLYPROPYLENE /
POLYPROPYLENE
CENTER SECTION
PP = POLYPROPYLENE
AIR VALVE
P = POLYPROPYLENE
A100 ADVANCED™
PLASTIC
13 mm (½") Pump
Maximum Flow Rate:
42.4 LPM (11.2 GPM)
NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.
Viton is a registered trademark of DuPont Dow Elastomers.
A100P/XXXXX/XXX/XX/XXX/ XXXX
O-RINGS
MODEL VALVE SEAT
VALVE BALLS
DIAPHRAGMS
AIR VALVE
CENTER SECTION
WETTED PARTS & OUTER PISTON
SPECIALTY
CODE
(if applicable)
Section 2
WILDEN PUMP DESIGNATION SYSYTEM
MATERIAL CODES
SPECIALTY CODES
0150 Accu-Flo™, 24V DC coil
0151 Accu-Flo™, 24V AC / 12V DC coil
0155 Accu-Flo™, 110V AC coil
0160 Accu-Flo™, 24V DC coil, BSPT
0512 Adapter block, no muffler, Pro-Flo®, center section
0682 P100 with OEM manifold, Accu-Flo™ 24V DC Coil
LEGEND

3WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 234 9.2
B 51 2.0
C 135 5.3
D 254 10.0
E 279 11.0
F 51 2.0
G 102 4.0
H 79 3.1
J 142 5.6
K 226 8.9
L 137 5.4
M 224 8.8
N 277 10.9
P 145 5.7
R 114 4.5
S 91 3.6
T 102 4.0
U 8 0.3
V 188 7.4
W 155 6.1
X 140 5.5
Y 130 5.1
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 234 9.2
B 51 2.0
C 157 6.2
D 180 7.1
E 254 10.0
F 279 11.0
G 25 1.0
H 66 2.6
J 168 6.6
K 145 5.7
L 114 4.5
M 91 3.6
N 102 4.0
P 8 0.3
R 188 7.4
S 155 6.1
T 140 5.5
U 130 5.1
Section 3
DIMENSIONAL DRAWINGS
A100 ADVANCEDTM PLASTIC
A100B ADVANCEDTM PLASTIC

4
WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03
Height..................................277 mm (10.9")
Width.....................................234 mm (9.2")
Depth ....................................226 mm (8.9")
Est. Ship Weight........
Polypropylene 4 kg (8 lbs)
PVDF 5 kg (10 lbs)
Air Inlet......................................6 mm (1/4")
Inlet.........................................13 mm (1/2")
Outlet ......................................13 mm (1/2")
Suction Lift........................Dry 6.6 m (21.5')
Wet 9.0 m (29.5')
Displacement / Stroke....... 0.11 l (0.03 gal)
Max. Flow Rate...............42.4 lpm (11.2 gal)
Max. Size Solids...................1.6 mm (1/16")
Displacement per stroke was calculated at 4.8 bar
(70 psig) air inlet pressure against a 2.0 bar (30
psig) head pressure.
Example: To pump 17.4 lpm (4.6 gpm)
against a discharge head pressure of 1.4
bar (20 psig) requires 2.8 bar (40 psig) and
13.6 Nm3/hr (8 scfm) air consumption. (See
dot on chart.)
Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.
Flow rates indicated on chart were determined by pumping water.
For optimum life and performance, pumps should be specified so that daily operation parameters
will fall in the center of the pump performance curve.
Height..................................277 mm (10.9")
Width.....................................234 mm (9.2")
Depth ....................................226 mm (8.9")
Est. Ship Weight........
Polypropylene 4 kg (8 lbs)
PVDF 5 kg (10 lbs)
Air Inlet......................................6 mm (1/4")
Inlet.........................................13 mm (1/2")
Outlet ......................................13 mm (1/2")
Suction Lift........................Dry 5.7 m (18.7')
Wet 9.3 m (30.6')
Displacement / Stroke....... 0.11 l (0.03 gal)
Max. Flow Rate...............38.2 lpm (10.1 gal)
Max. Size Solids...................1.6 mm (1/16")
Displacement per stroke was calculated at 4.8 bar
(70 psig) air inlet pressure against a 2.0 bar (30
psig) head pressure.
Example: To pump 11.4 lpm (3.0 gpm)
against a discharge head pressure of 2.1 bar
(30 psig) requires 2.8 bar (40 psig) and 6.8
Nm3/hr (4 scfm) air consumption. (See dot
on chart.)
Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.
Flow rates indicated on chart were determined by pumping water.
For optimum life and performance, pumps should be specified so that daily operation parameters
will fall in the center of the pump performance curve.
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Section 4
PERFORMANCE
A100 PLASTIC
RUBBER-FITTED
A100 PLASTIC
PTFE-FITTED

5WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03
These curves demonstrate the flow created when the stroke rate is modified under static air and fluid pressure condition. This
curve can be applied to different pressure conditions to estimate the change in flow due to stroke rate.
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;,0-=
7ATER$ISCHARGE&LOW2ATE
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A100 PLASTIC
SUCTION LIFT CURVE

6
WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03
1
2
3
4
5
6
78
9
10
11
12
13
14
15
16
17
18
19 20
21
22
23
24
25
26
27
27
28
28
29
30
31
32
33
34
35
36
ADAPTER BLOCK VERSION
Section 5
EXPLODED VIEW & PARTS LISTING
A100 ADVANCED PLASTIC EXPLODED VIEW

7WILDEN PUMP & ENGINEERING, LLCWIL-11040-E-03
Item Description Qty.
A100P/PKPPP/0151
P/N
A100P/KKPPP/0151
P/N
1 Air Valve Assembly11 01-2010-20 01-2010-20
2 End Cap 1 01-2332-20 01-2332-20
3 O-ring, (.103 x 1.362) 1 01-2395-52 01-2395-52
4 Gasket, Air Valve 2 01-2615-52 01-2615-52
5 Gasket, Muffler Plate 1 01-3505-52 01-3505-52
6 Muffler Plate 1 01-3181-20 01-3181-20
7 Air Valve Screws, SHC, 1/4-20 x 4.5 4 01-6000-03 01-6000-03
8 Solenoid Spacer Plate 1 01-2160-20 01-2160-20
9 Operator, Solenoid, Nema 4 1 00-2120-99 00-2120-99
10 Coil 1 00-2110-99-151 00-2110-99-151
11 Terminal Connector 1 00-2130-99 00-2130-99
12 Muffler, 1/2” 1 02-3510-99 02-3510-99
13 Center Section 1 01-3141-20 01-3141-20
14 Glyd-Ring II, (.618 x .136) 2 01-3220-55 01-3220-55
15 Reducer Bushing 1 01-6950-20 01-6950-20
16 Pilot Plug Assy 1 01-2285-99 01-2285-99
17 Retaining Ring 2 00-2650-03 00-2650-03
18 Shaft 1 01-3810-03 01-3810-03
19 Disc Spring (.331 x .512) 2 01-6802-08 01-6802-08
20 Piston, Inner, (Combo) 2 01-3711-08 01-3711-08
21 Piston, Outer, (Combo) 2 01-4570-21-500 01-4570-21-500
22 Diaphragm, Primary, PTFE 2 01-1010-55 01-1010-55
23 Diaphragm, Back-Up, Neoprene 2 01-1060-51 01-1060-51
24 Liquid Chamber 2 01-5005-20 01-5005-21
25 Inlet Manifold 1 01-5095-20 01-5095-21
26 Discharge Manifold 1 01-5035-20 01-5035-21
27 Washer (.343 x .750 x .05) 24 01-6732-03 01-6732-03
28 Screw, HHC, 5/16-18 x 1.13 24 01-6191-03 01-6191-03
29 Ball Cage 4 01-5355-20 01-5355-21
30 Valve Ball 4 01-1080-55 01-1080-55
31 Valve Seat 4 01-1125-20 01-1125-21
32 Valve Seat O-ring (.924 x .103) 4 01-1205-60 01-1205-60
33 Manifold O-ring (1.484 x .139) 4 05-1370-60 05-1370-60
34 Adapter Block 1 01-2155-20 01-2155-20
35 Adapter Block Air Fittings 2 00-2170-20 00-2170-20
36 Air Valve Screws, SHC, 1/4-20 x 2 4 04-6000-03 04-6000-03
Alternate OEM Manifold (not shown) 1 01-5097-20 01-5097-21
Drum Pump Manifold (not shown) 1 01-5094-20 01-5094-21
Pipe Plug (not shown) 1 01-7101-20 01-7101-21
vAir Valve Assembly includes items 2 & 3
All Boldface items are primary wear parts
EXPLODED VIEW & PARTS LISTING
A100P & A100B ADVANCED PLASTIC PTFE-FITTED PARTS LISTING

8
WILDEN PUMP & ENGINEERING, LLC WIL-11040-E-03
A100P & A100B ADVANCED PLASTIC PUMPS
MATERIAL Diaphragm P/N VALVE BALL P/N VALVE SEAT P/N
VALVE SEAT O-
RING P/N
MANIFOLD O-RING
P/N
Polyurethane 01-1010-50 01-1080-50 N/A 01-1200-50 02-1230-50
Buna-N 01-1010-52 01-1080-52 N/A 00-1260-52 02-1230-52
Viton 01-1010-53 01-1080-53 N/A N/A N/A
Wil-Flex™ 01-1010-58 01-1080-58 N/A 00-1260-58 01-1370-58
Saniflex™ 01-1010-56 01-1080-56 N/A 01-1200-56 01-1370-56
PTFE 01-1010-55 01-1080-55 N/A N/A N/A
PTFE with Integral Piston 01-1030-55 N/A N/A N/A N/A
Encapsulated/Viton N/A N/A N/A 01-1205-60 05-1370-60
PVDF N/A N/A 01-1125-21 N/A N/A
Polypropylene N/A N/A 01-1125-20 N/A N/A
COIL OPTIONS
Specialty Code Part Number Description
150 01-2110-99-150 24V DC
154 01-2110-99-154 24V DC, NEMA 7
157 01-2110-99-157 24V DC, International
151 01-2110-99-151 24V AC/12V DC
153 01-2110-99-153 24V AC/12V DC, NEMA 7
155 01-2110-99-155 110V AC
156 01-2110-99-156 110V AC, NEMA 7
ADAPTER BLOCK OPTIONS
Part Number Description
01-2155-13 Acetal
01-2155-20 Polypropylene
OPERATOR OPTIONS
Part Number Description
00-2120-99 Nema 4
00-2121-99 Nema 7
Section 6
ELASTOMER OPTIONS

Item # Serial #
Company Where Purchased
Company Name
Industry
Name Title
Street Address
City State Postal Code Country
Telephone Fax E-mail Web Address
Number of pumps in facility? Number of Wilden pumps?
Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe
Other
Media being pumped?
How did you hear of Wilden Pump? Trade Journal Trade Show Internet/E-mail Distributor
Other
PUMP INFORMATION
PLEASE PRINT OR TYPE AND FAX TO WILDEN
YOUR INFORMATION
ONCE COMPLETE, FAX TO [phone]
NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN
WILDEN PUMP & ENGINEERING, LLC
WARRANTY
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of five (5) years from date of installation or
six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.