WilTec 50798 User manual

Operation Manual
Balancer
50798
Illustration similar, may vary depending on model
Please read and follow the operating instructions and safety information prior to initial operation.
Technical changes reserved!
Illustrations, functional steps and technical data may deviate insignificantly due to continuous further
developments.

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The information contained in this document may alter at any time without prior notice. No part of this
document may be copied or otherwise duplicated without prior written consent. All rights reserved.
WilTec Wildanger Technik GmbH cannot be held liable for any possible mistakes in this operating man-
ual, nor in the diagrams and illustrations shown.
Although WilTec Wildanger Technik GmbH has made every possible effort to ensure that this operating
manual is complete, accurate and up-to-date, errors cannot be ruled out entirely.
If you have found an error or wish to suggest an improvement, we look forward to hearing from you.
Send us an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in several languages can be found in our online shop:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler Germany
Do you wish to collect your goods? Our address for collection is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler Germany
In order to shorten the waiting time and to allow for an easy on-site processing, we kindly ask you to
contact us briefly beforehand or to place your order via the webshop.
E-mail: [e-mail]
Phone: [phone]
Fax: [phone]
To return your goods for exchange, repair or other purposes, please use the following address. Atten-
tion! To allow for a trouble-free complaint or return, it is important to contact our customer service team
before returning your goods.
Retourenabteilung
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler Germany
E-mail: [email protected]o
Phone: [phone]
Fax: [phone])

© by WilTec Wildanger Technik GmbH Item 50798 Page 3
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http://www.aoyue.eu 09 2021-1
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Introduction
Thank you for choosing to purchase this quality product. To minimise the risk of injury, we ask you to
always take some basic safety precautions when using this product. Please read this operating manual
carefully and make sure that you understand it.
Keep these operation instructions in a safe place.
Description
Balancers are used as accessories for cranes and chain hosts in car repair shops and help position-
ing/aligning the engine accurately. The risk of the engine canting when installing or removing it is mini-
mised, whereby an uncomplicated working process is ensured. Then balancer includes four 30 cm long
chains with safety hooks and extra-large fixing eyelets. It is longitudinally adjustable by 340 mm with the
help of a screw drive with crank handle.
Safety instructions/warnings
The owner and/or user must have read and understood the operating instructions of the device before
using it. Installed personnel should be cautious, competent, trained and qualified in the safe handling of
the working equipment used when working on engines and their components. Warnings should be read
and understood.
•Be familiar with the application control, the application process and the warnings.
•Make sure to know the contents of the instructions for use.
•This device is not intended to be used by persons (or even children) with reduced physical,
sensory, or mental abilities or persons who do not have the appropriate experience or
knowledge, unless they are supervised by a person responsible for their safety or have been
instructed previously by such.
•Children must be supervised to ensure that they do not play with the device.
•Make sure that the charge is free and that no obstacles hinder/prevent the lifting process.
•Ensure that no one is near the charge.
•Warn persons present before lifting the charge.
•Immediately report to your supervisor or workshop as soon as something unforeseen happens
•Never lift more than maximum allowed.
•Never use damaged non-functioning balancer.
•Never use bent, damaged, or worn load-bearing devices.
•Never lift the load if an obstacle could interfere with the lifting process.
•Stay concentrated and do not allow any distraction during the process.
•Never use the load receptacle to lift, help or transport people.
•NEVER LIFT LOADS OVER PERSONS’ HEADS!
•Unsecured charges can result in injuries to limbs or bones, including fatal injuries.
•Do not let the charge lifted out of sight.
•Avoid contact between the balancer and other objects.
•Never attempt to extend or repair the load receptacle
•Do not use welding equipment near the support.
•Always ensure optimal lighting of the workplace.
•Be sure to wear solid footwear, use a hairnet for long hair, wear tight clothing, take off jewellery
(rings, earrings, watches, etc.), and be careful not to wear loose straps or belts.

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•Only use the balancer if you feel physically capable of doing so.
•Long working in upright position can lead to dizziness. Make regular breaks and drink enough.
•Do not overload the jack. Never use the balancer like a car jack. This balancer is intended only
for assistance in the installation and to remove parts of the vehicle.
•Only use the balancer on straight and solid ground that can carry the specified loads.
Description
The 750 kg balancer is used between a lifting hoist and an unwieldy heavy load such as a complete car
engine with gearbox. The device is designed in such a way that it can lift the object to be lifted as
efficiently as possible and at the same time allows the user to turn and position the object while doing
this.
Owner’s/user’s responsibility
•The owner and/or user must have an understanding of the manufacturer’s operating instructions
and warnings before using this device.
•Owner and/or user must study and maintain for future reference the manufacturer’s instructions.
•Owner and/or user are responsible for keeping all warning labels and instruction manuals legible
and intact. Replacement labels and literature are available from the manufacturer.
Inspection
•Visual inspection should be made before each use of the device, checking for damaged, loose,
or missing parts.
•Each component must be inspected by a qualified repair facility immediately if accidentally sub-
jected to an abnormal load or shock. Any component appearing to be damaged in any way,
found to be badly worn, or operating abnormally MUST BE REMOVED FROM SERVICE until
necessary repairs are made by a qualified repair facility.
•Annual inspection of the device by a qualified person is recommended.
Operating the device
1. To remove a car or truck engine with transmission, first uncouple the transmission and remove
motor mount bolts.
2. Position the balancer directly above the engine.
3. Attach the L-shape connections at the end of the four chains to the engine head bolts –two at
front, both sides, and two at rear, both sides.
4. Now the motor can be raised slowly and carefully with the help of the balancer. After a few
centimetres, check that the load is still balanced. In order to be able to readjust the desired
balance of the motor, the position of the movable axis of rotation can be changed with the help
of the hexagonal crank.
5. Then carefully remove the motor and gear unit from the motor housing.
6. Turn the motor by moving the handle to the left or right.
7. To reinstall the motor, follow the previous instructions in reverse order.
Attention:
•For this type of loads and others, make sure that all connections are tight and secure
before operating the hoist.
•The following operational instructions are recommended to prevent serious personal in-
jury or damage. Never use this device with an engine hoist having a capacity of less than
1 t!

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Operator should ALWAYS
•Be familiar with operating controls, pro-
cedures, and warnings.
•Make sure that all connections to load
are tight and secure.
•Make sure to know the content of the op-
erational instructions.
•Make sure that load is free to move and
that no obstructions may hinder/prevent
the lifting.
•After a few centimetres, check the load
for balance before continuing.
•Avoid that the load swings.
•Make sure that all persons stay clear of
the suspended load.
•Warn persons before lifting the load.
•Protect load chain from weld spatter or
other damaging contaminants.
•Promptly report to your supervisor or
workshop in case anything unforeseen
happens or a component is damaged.
•Regularly inspect beam, replace dam-
aged or worn parts, and keep appropriate
records of maintenance.
Operator should
•Never lift more than rated load.
•Never us damaged component or com-
ponent that is not working correctly.
•Never us the beam with twisted, kinked,
damaged, or worn chain.
•Never lift a load if any obstruction inter-
feres with lifting.
•Never allow attention to be diverted from
operating the device.
•Never use beam to lift, support, or
transport people.
•NEVER LIFT LOADS OVER PERSONS’
HEADS!
•Never leave a suspended load unat-
tended.
•Never allow contact between device and
other objects.
•Never allow the chain or link to be used
as a welding surface.
•Never allow the chain or link to be
touched by a live welding electrode.
•Never attempt to lengthen the load chain
or repair damaged chain.
Important Note:
Reproduction and any commercial use (of parts) of this operating manual, requires a written permission
of WilTec Wildanger Technik GmbH.