Windsor chariot iSCRUB CS24 10060210 User manual

MODELS: CS24
10060210
CSE24
10060250 CS24SP 10060220
CSX24
10060270
CSXE24
10060290 CSE24SP 10060260
CSXEO24
10060300
iSCRUB
Operating Instructions (ENG)
Read these instructions before using the machine
CP
86037660 05/27/08
PRV NO. 980228

MACHINE DATA LOG/OVERVIEW
86037660 CHARIOT 11/09/06
2
OVERVIEW
The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial
use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or
pads, and then vacuums the soiled water back into the recovery tank.
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________

TABLE OF CONTENTS
86037660 CHARIOT 04/15/08 3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................2-1
Hazard Intensity Level.......................................2-2
Safety Label Location........................................2-3
OPERATIONS
Technical Specifications....................................3-1
How The Machine Works..................................3-3
Components......................................................3-4
Drive Controls....................................................3-5
Scrub Controls-Basic & Cylindrical ...................3-9
Scrub Controls-Deluxe......................................3-11
Scrub Controls-Squeegee.................................3-13
Machine Operation............................................3-15
Pre-Run Machine Inspection........................3-15
Starting Machine ..........................................3-15
Emergency Stop Procedures .......................3-15
Filling Solution Tank.....................................3-16
Normal Scrubbing.........................................3-16
To Begin Scrubbing......................................3-17
Priming Pump...............................................3-17
To Stop Scrubbing........................................3-18
Double Scrub................................................3-18
Emptying And Cleaning Tanks.....................3-19
MAINTENANCE
Service Schedule ..............................................4-1
Batteries............................................................4-2
Squeegee..........................................................4-6
Scrub Brushes...................................................4-9
Scrub Deck-Disk................................................4-10
Scrub Deck-Cylindrical......................................4-13
Circuit Protection...............................................4-18
Solution Strainer & Pump-Disk..........................4-19
Solution Strainer & Pump-Cylindrical................4-20
Vacuum & Float Shut-Off ..................................4-22
Drive Motor & Brake..........................................4-24
Bag Replacement..............................................4-27
Transporting Machine........................................4-28
Machine Troubleshooting..................................4-29
GROUP PARTS LIST
Bumper..............................................................5-1
Control Panel-Basic-Cylindrical.........................5-3
Control Panel-Deluxe ........................................5-5
Control Panel Housing.......................................5-7
Decal..................................................................5-9
Frame-Lower .....................................................5-11
Frame-Upper .....................................................5-13
Pedal Platform...................................................5-15
Rear Cover ........................................................5-19
Scrub Brush/Pad Driver.....................................5-21
Scrub Deck - Disk..............................................5-23
Scrub Deck – Cylindrical ...................................5-25
Scrub Deck Aqua-Mizer™.................................5-27
Side Squeegee – Cylindrical .............................5-29
Scrub deck – Side Squeegee – Cylindrical.......5-31
Scrub Deck Skirts..............................................5-33
Scrub Deck Lift ..................................................5-35
Scrub Deck Mounting- Cylindrical .....................5-37
Scrub Deck Actuator – Cylindrical.....................5-39
Solution Cylindrical............................................5-41
Solution Disk......................................................5-43
Squeegee - Disk................................................5-45
Squeegee – Cylindrical......................................5-47
Squeegee Lift-Basic ..........................................5-49
Squeegee Lift-Deluxe........................................5-51
Squeegee Swing ...............................................5-53
Squeegee Lift – Cylindrical................................5-55
Steering .............................................................5-59
Tank...................................................................5-61
Vacuum..............................................................5-63
Wheel-Front Drive, Chain..................................5-65
Wheel-Front Drive, Gear ...................................5-67
Wheel-Front Brake ............................................5-69
Wheel-Rear........................................................5-71
Wiring-Batteries.................................................5-73
Wiring-Components...........................................5-75
Wiring-Control Panel-Basic-Cylindrical .............5-77
Wiring-Control Panel-Deluxe.............................5-79
Wiring-Drive Motor.............................................5-81
Wiring-Main Harness.........................................5-83
Wiring-Pedal Platform........................................5-85
Wiring Diagram-Basic-Cylindrical......................5-87
Wiring-Diagram-Deluxe.....................................5-88
Hose Diagram-Disk ...........................................5-89
Hose Diagram-Cylindrical..................................5-90
Suggested Spare Parts .....................................5-91
OPTIONS
Back-Up Alarm – Option....................................6-1
Battery Cart – Option.........................................6-3
Seat – Option.....................................................6-7
Warning Light – Option......................................6-9
EC Declaration of Conformity............................6-11
Serial Numbers..................................................6-14
Warranty

HOW TO USE THIS MANUAL
86037660 CHARIOT 04/15/08
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY result in product or personal injury, or severe injury
resulting in death.- OPERATIONS
- MAINTENANCE
- PARTS LIST The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts. The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
- Batteries
- Scrub Brushes
- Adjusting Squeegee
- Service Schedule
- Machine TroubleshootingThe PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. - Reference No.The model and serial number of your machine are
located below the battery compartment of the
machine. - QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – If this column has
an (*) and a Reference number, see the
SERIAL NUMBERS page in the back of
your manual. If column has two asterisk
(**), call manufacturer for serial number.
The serial number indicates the first
machine the part number is applicable
to. The main illustration shows the most
current design of the machine. When a
boxed illustration is shown, it displays
the older design.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
1-1

86037660 CHARIOT 11/09/06 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).
SAVE THESE INSTRUCTIONS

HAZARD INTENSITY LEVEL
86037660 CHARIOT 11/09/06
2-2
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Never allow metal to lie across battery tops.

SAFETY LABEL LOCATION
86037660 CHARIOT 11/09/06 2-3
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
86252520
86244300
WARNING LABEL
PRV NO. 500955
BATTERY
CAUTION
PRV NO. 80885

TECHNICAL SPECIFICATIONS
86037660 CHARIOT 11/09/06
3-1
ITEM DIMENSION/CAPACITY
Nominal power 2100 W
Rated Voltage 36 Volts DC
Rated Amperage 58 amps
Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate
Battery Compartment Dimensions
21 in. x 16 in. x 17 in. tall
(533mm x 406mm x 432mm)
Scrub Brush Motors - Disk Machine 2 x .3 HP (190 W)
Scrub Brush Motors - Cylindrical Machine 2 x .75 HP (560 W)
Vacuum Motor(s) .75 HP (560 W)
Maximum flow rate of vacuum motor 77.0 cfm (36.4 liters per second)
Maximum suction of vacuum motor 81.8 inches of water (20.3 kPa)
Propelling Motor .75 HP (560 W)
Mass (GVW) 1245 lbs (565 kg)
Weight empty without batteries 535 lbs (243 kg)
Solution Control
1.3 GPM pump, fully variable with automatic shut-off
in neutral
Solution capacity 25 gal (95 L)
Recovery capacity 25 gal (95 L)
Scrub brush diameter - Disk Machine 12 inch (305 mm)
Scrub brush diameter - Cylindrical Machine 6 inch (152 mm)
Scrub brush pressure 0-150lbs (0-667N)
Scrub brush speed - Disk Machine 300 rpm
Scrub brush speed - Cylindrical Machine 800 rpm
Tires 10 in. (254mm) Solid Scrubber Compound
Foundation Pressure 104 psi (715 Kpa)
Maximum Speed 3.5 miles/hour (5.6 Km/hour)
Theoretical Coverage 24,200 ftÇ/hr @ 2.5 mph with 2 in. overlap
Frame Construction Powder coated steel
Brake
Electrical parking brake, sets automatically whenever
operator steps off platform or engages emergency
stop.
Minimum aisle u-turn width 56 in. (1425 mm)
Maximum rated climb and descent angle 7.5 degrees

TECHNICAL SPECIFICATIONS
86037660 CHARIOT 03/27/08 3-2
ITEM MEASURE
Height 50.6 inches (1285 mm)
Length 52.5 inches (1330 mm)
Width without squeegee 26.5 inches (670 mm)
Width of squeegee - Disk Machine 32.7 inches (830 mm)
Width of squeegee - Cylindrical Machine 29 inches (737 mm)
Width of scrub path - Disk Machine 24 inches (610 mm)
Width of scrub path - Cylindrical Machine 23 inches (585 mm)
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety. Children should be
supervised to ensure that they do not play with the
appliance.
SPECIAL NOTES:
The sound pressure level at the operator’s ear was
measured to be 68 dBA. This was a nearfield, broad-
band measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor.
The measurement and related calculations were made
in accordance with ANSI S3.34-1986.
WIDTH
LENGTH
HEIGHT

HOW THIS MACHINE WORKS
86037660 CHARIOT 11/09/06
3-3
The Chariot® is a battery powered, self-propelled,
hard floor scrubber intended for commercial use.
The appliance applies a cleaning solution onto a
hard floor, scrubs the floor with brushes, and then
vacuums the soiled water back into the recovery
tank.
The machine's primary systems are the solution
system, scrub system, recovery system, and
operator control system.
The function of the solution system is to store
cleaning solution and deliver it to the scrub system.
The solution system consists of the solution tank,
strainer, pump, valve and controls. The solution
tank stores cleaning solution (water and detergent)
until it is delivered to the scrub system. The strainer
protects the pump from debris. The valve
automatically prevents solution flow unless the scrub
brushes are turned on and the machine is being
propelled. The solution control switch controls the
amount of cleaning solution delivered to the scrub
system by controlling the amount of time the pump is
on.
The function of the scrub system is to scrub the
floor. The disk scrub system consists of two rotary
type disk scrub brushes, motors, scrub deck skirt, lift
actuator and controls. The brushes scrub the floor
as the motors drive the brushes. The brush drive
hubs allow the scrub brushes to follow irregularities
and changes in the floor without loosing contact with
the floor. The scrub deck skirts control the cleaning
solution on the floor so that the squeegee can pick it
up. The one touch/brush switch controls the motors
and lift actuator to turn the motors on and lower the
deck, or turn the motors off and raise the deck. The
brush pressure switch controls the down pressure
on the scrub deck.
The scrub plus system consists of two cylindrical
type brushes, motors, scrub deck side squeegees,
hopper, lift actuator, and controls. The cylindrical
scrub head is designed to eliminate debris that may
be caught in the squeegee while scrubbing. Water
is applied to the first scrubbing brush turning in a
clockwise rotation when viewed from the right side of
machine. The first brush scrubs dirt and debris
between the brushes. The second scrubbing brush,
turning in a counter clockwise rotation, picks up
debris and throws it into a removable hopper. Water
is allowed to drain out the hopper into the squeegee
path where it is recovered from the floor.
The scrub deck side squeegees control the cleaning
solution on the floor so that the squeegee can pick it
up. The brush pressure switch controls the motors
and lift actuator to turn the motors on and lower the
deck, or turn the motors off and raise the deck. The
brush pressure switch also controls the down
pressure on the scrub deck.
The function of the recovery system is to vacuum
the soiled water back into the recovery tank. The
recovery system consists of the squeegee, vacuum
motor, float ball filter, recovery bag and controls.
The squeegee wipes the dirty solution off the floor
as the machine moves forward. The vacuum motor
provides suction to draw the dirty solution off the
floor and into the recovery bag. The float ball filter
protects the vacuum fan from debris and foam. The
recovery bag stores the dirty solution.
The function of the operator control system is to
control the direction and speed of the machine. The
directional control system consists of the direction
control switch, throttle pedal, operator presence
pedal, speed control switch, drive reset switch,
emergency stop/brake switch, steering wheel, propel
controller, and drive wheel. The directional control
switch signals forward or reverse direction. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The drive reset switch is to make sure the
operator is on platform before machine will propel.
The operator presence pedal is to make sure the
operator keeps both feet safely on platform while
driving. The steering wheel points the drive wheel in
the direction desired by the operator. The parking
brake automatically engages when the operator
steps off the platform. The emergency stop/brake
can be used to hold the machine on slopes.