Winntec HD Series User manual

Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Manual Y461555
Manual Y461555
Manual Y461555
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HD-Series
Manual Y461555
Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
WARNINGS
FOREWORD
We thank you for buying this Winntec®quality product. Before using this product, carefully read these instructions and become acquainted with
the safety symbols. For use, guarantee and maintenance regulations please visit www.winntec.net
To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or werking near this tool must read and
understand these instructions carefully. Keep them in a safe place for later consultation.
SAFETY INSTRUCTIONS
This press has been designed tor general bending, toughening, axis and bearing extraction work etc. Never use it tor applications that should
not be pertormed by a press. Always use the appropriate tool tor each specific task. Hand Ie the press correctly and ensure that all parts and
components are in good condition and that no parts are missing prior to its use.
The press should only be used by authorized person should having read carefully and understood the contents of this manual. particulary
chiIdren, away from the working area. Always position the press against a wall. lf the press is situated in the open workshop, it is essential
that a guard be placed at the rear of the unit. The press toot need to be amounted on the ground!
Make sure that the operator must wear protective cloth, gloves, safety helmet, shoes and ear protector during operating. To avoid accidents,
always be aware of any on-going work on the machine. Also, always stay tocused on the job to be done. Do not modify the press in any way.
Safety valve should not be tampered with under any circu msta nces.
Never exceed the rated capacity of the press and V-blocks. Non-compliance with these instructions may result in injury or damage to the user,
the press or the piece being manipulated.
The manufacturer accepts no responsibility tor the improper use of the press or the component handled.
OIL
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Technical data Y461555
Model A B C C1 D E G G2 R M
Y461555 1080 750 1850 - 200 650 120 820 200 280 50 T
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Assembly list Y461555
NR QTY NR QTY
1 OIL PUMP ASSY 1 10 AIR PIPE 1
2 OIL CYLINDER ASSY 1 11 CYLINDER MOVING SHAFT 2
3 FRAME ASSY 1 12 FOOT PEDAL VALVE 1
4 FOOT BASE ASSY-1 1 13 FOOT BASE ASSY-2 1
5 GEAR SHAFT 2 14 GEAR SHAFT CIRCLIP 2
6 WORKING BENCH ASSY 1 15 HANDLE HOLDER 1
7 V-BLOCK ASSY 2 16 SPARE PART TRAY 1
8 HANDLE ASSY 1 17 WINCH HANDLE 1
9 OIL PIPE 1 18 WINCH HANDLE HOLDER 1
20 OUTER HEX BOLT M10 4 25 OUTER HEX SCREW M8 6
21 OUTER HEX BOLT M8 6 26 SPRING WASHER Ø 10 4
22 INNER HEX BOLT M8 2 27 SPRING WASHER Ø 8 8
23 SHOULDER SCREW 4 30 OIL BLOCKING SCREW M14x1.5 2
24 OUTER HEX SCREW M10 4
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
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HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-SeriesHD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-SeriesHD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
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HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Y461555
HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-SeriesHD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-SeriesHD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
USE AND OPERATION
To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working near this tool
must read and understand these instructions carefully. Keep them in a safe place for later consultation.
- Make Sure every part is fixed and tightened, and the press should be placed on a firm, regular and horizontal surface.
- Ensure work bench is at proper position and is locked by the axles.
- Leave enough sapce around the press while it is in operation so that it is always easily accessible.
- The V-blocks must be used by pair,not by piece.
- Only one authorized person having read carefully and understood the contents of this manual is allowed to operate the press.
OPERATION DESCRIPTION
To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories on, or working near this tool
must read and Close the pressure relief valve by turning it clockwise until it is firmly closed.
- Swing the hand Ie or step on the foot valve until the saddle is close to the workpiece.
- Align the workpiece and the saddle so that the workpiece is properly centered.
- Activate the pump to apply pressure to the workpiece.
- When the work is finished, stop the pump and open the pressure relief valve to remove the workpiece.
Replacement from Top Cover to Pin Sets Operation
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
VBLOCKS OPERATION
WORK BENCH OPERATION
HD-Series
Prior to using the press
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
CAUTION
Do not use damaged/deformed product. lf abnormal noise or vibration occurs, stop using immediately, then inspect and ask
manufacturer for help. lt is recommended that this inspection be made by a manufacturer’s authorized repair facility.
Keep the press clean and well lubricated to prevent foreign matter from entering the system. lf the press has been exposed to
rain, snow, sand, or grit, it must be cleaned before it is used.
Store the press, with pistons completely retracted, in a well-protected area where it will not be exposed to corrosive vapors,
abrasive dust, or any other harmful elements.
Periodically check the condition of the press.
Store the product in dry and non-corrosion environment.
Owners and /or operators should be aware that repair of this equipment may require specialized knowledge and facilities. lt is
recommended that an annual inspection of the product be made by a manufacturer’s or supplier’s authorized repair facility and
that any detective parts, decals, or safety labels or signs be replaced with manufacturer’s or supplier’s specified parts. A list of
authorized repair facilities is available from the manufacturer or supplier, please call them for help.
Any product that appears to be damaged in any way, is found to be worn, or operates abnormally SHALL BE REMOVED FROM
SERVICE UNTIL REPAIRED. lt is recommended that necessary repairs be made by a manufacturer’s or supplier’s authorized
repair facility if repairs are permitted by the manufacturer or supplier.
Only attachments, spare parts and/or adapters supplied by the manufacturer shall be use.
MAINTENANCE
Lubricate the axes and moving parts at regular intervals. The elements of the press should be kept clean and protected from
aggressive conditions at all times. Always use original spare parts.
This product uses ISO 15#, ISO 22# oil or other hydraulic oil of the same grade.
The hydraulic oil volume for the Y461555 is: 2,5L.
The oil filling port is shown as figure.
NOTE: the shop presses have been filled with enough hydraulic oil before leaving the factory! The elements of the press should
be kept clean and protected from corrosion at any time. Always use original spare parts!
HD-Series
Maintenance lnstruction
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Spareparts Y461555
ART NR DESCRIPTION Q ART NR DESCRIPTION Q ART NR DESCRIPTION Q
Y461555-1 Oil pump assy 1 Y461555-20 Quick plug straight connector 2 Y461555-38 Inner hexagonal screw 2
Y461555-2 Spring washer 10 Y461555-21 Foot pedal valve 1 Y461555-39 Handle assy-1 1
Y461555-3 Outer hexagonal screw 28 Y461555-22 Foot base welding assy-1 1 Handle plastic sleeve 1
Y461555-4 Pulley protection cover1 4 Y461555-23 Inner hex. round head screw 2 Y461555-40 Oil pipe 1
Y461555-5 1/2 Pulley 6 Y461555-24 Spring washer 4 Y461555-41 Winch protection cover A 1
Y461555-6 Thin hexagon screw nut 6 Y461555-25 Outer hexagonal screw 4 Y461555-42 Winch protection cover B 1
Y461555-7 Spring washer 6 Y461555-26 Spare part tray 1 Y461555-43 Winch handle 1
Y461555-8 Inner hexagonal screw 6 Y461555-27 E-clamp 2 Y461555-44 Cylindrical pin 1
Y461555-9 Outer hexagonal screw 8 Y461555-28 Gear shaft 2 Y461555-45 Winch handle support 1
Y461555-10 Frame assy 1 Pin rubber sleeve 2 Y461555-46 Cylinder assy 1
Y461555-11 Handle fixed support 1 Y461555-29 Shift shaft ring 2 Y461555-47 Axle clip spring 4
Y461555-12 Pulley protection cover-2 2 Y461555-30 Working bench assy 1 Y461555-48 Bearing 4
Y461555-13 Cup head screw 16 Y461555-31 Workbench wear plate (right) 2 Y461555-49 Cylinder moving shaft 2
Y461555-14 PU pipe (ø 6 × 4 × 2200) 1 Y461555-32 Workbench wear plate (left) 2 Y461555-50 Shoulder screw 4
Y461555-15 Air inlet connector (male) 1 Y461555-33 V-Block assy 2 Y461555-51 V-spring 1
Y461555-16 Quick plug straight through connector 1 Y461555-34 Layering 1 Y461555-52 Wirerope lock 2
Y461555-17 PU pipe (ø 6 × 4 × 300) 1 Y461555-35 Scale 1 Y461555-53 Protective screen 1
Y461555-18 Foot base welding assy-2 1 Y461555-36 Wirerope (ø4 × 4200) 1 Y461555-53 Protective screen 1
Y461555-19 Outer hexagonal screw 4 Y461555-37 Gauge protection strip 1
ART NR DESCRIPTION Q ART NR DESCRIPTION Q ART NR DESCRIPTION Q
Y461555-1 Oil pump assy 1 Y461555-20 Quick plug straight connector 2 Y461555-38 Inner hexagonal screw 2
Y461555-2 Spring washer 10 Y461555-21 Foot pedal valve 1 Y461555-39 Handle assy-1 1
Y461555-3 Outer hexagonal screw 28 Y461555-22 Foot base welding assy-1 1 Handle plastic sleeve 1
Y461555-4 Pulley protection cover1 4 Y461555-23 Inner hex. round head screw 2 Y461555-40 Oil pipe 1
Y461555-5 1/2 Pulley 6 Y461555-24 Spring washer 4 Y461555-41 Winch protection cover A 1
Y461555-6 Thin hexagon screw nut 6 Y461555-25 Outer hexagonal screw 4 Y461555-42 Winch protection cover B 1
Y461555-7 Spring washer 6 Y461555-26 Spare part tray 1 Y461555-43 Winch handle 1
Y461555-8 Inner hexagonal screw 6 Y461555-27 E-clamp 2 Y461555-44 Cylindrical pin 1
Y461555-9 Outer hexagonal screw 8 Y461555-28 Gear shaft 2 Y461555-45 Winch handle support 1
Y461555-10 Frame assy 1 Pin rubber sleeve 2 Y461555-46 Cylinder assy 1
Y461555-11 Handle fixed support 1 Y461555-29 Shift shaft ring 2 Y461555-47 Axle clip spring 4
Y461555-12 Pulley protection cover-2 2 Y461555-30 Working bench assy 1 Y461555-48 Bearing 4
Y461555-13 Cup head screw 16 Y461555-31 Workbench wear plate (right) 2 Y461555-49 Cylinder moving shaft 2
Y461555-14 PU pipe (ø 6 × 4 × 2200) 1 Y461555-32 Workbench wear plate (left) 2 Y461555-50 Shoulder screw 4
Y461555-15 Air inlet connector (male) 1 Y461555-33 V-Block assy 2 Y461555-51 V-spring 1
Y461555-16 Quick plug straight through connector 1 Y461555-34 Layering 1 Y461555-52 Wirerope lock 2
Y461555-17 PU pipe (ø 6 × 4 × 300) 1 Y461555-35 Scale 1 Y461555-53 Protective screen 1
Y461555-18 Foot base welding assy-2 1 Y461555-36 Wirerope (ø4 × 4200) 1 Y461555-53 Protective screen 1
Y461555-19 Outer hexagonal screw 4 Y461555-37 Gauge protection strip 1
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Winntec Europe Rechtzaad 6, 4703 RC Roosendaal, The Netherlands, [phone], [email protected] www.winntec.net
HD-Series
Spareparts Cylinder
ART NR DESCRIPTION Q ART NR DESCRIPTION Q
Y461555-46-1 40Cr internal thread cylindrical pin 1 Y461555-46-11 Inner hexagonal round head screw 1
Y461555-46-2 Oil pipe straight connector 1 Y461555-46-12 Guide ring 1
Y461555-46-3 Outer sleeve assy 1 Y461555-46-13 OG step seal 1
Y461555-46-4 Inner hexagonal bolt 2 Y461555-46-14 Piston 1
Y461555-46-5 Indicator 1 Y461555-46-15 Machine screw 1
Y461555-46-6 Knob plug 1 Y461555-46-16 Spring locking ring 1
Y461555-46-7 Headless screw(black) 1 Y461555-46-17 Guide ring 1
Y461555-46-8 Triangle locking knob 1 Y461555-46-18 Outer cylinder axle sleeve 1
Y461555-46-9 Cylinder moving handle 1 Y461555-46-19 Top cover 1
Y461555-46-10 Pullback spring 1
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