Wood Stone WS-PL-4836-4-CT User manual

Toll Free 800.988.8103
Tel [phone]
Fax [phone]
www.woodstone-corp.com
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
WOOD STONE GAS PLANCHA
Specialty Equipment
Gas-Fired Model, Hidden Control,
Countertop and Optional Cart Models
WOOD STONE GAS PLANCHA
WS-PL-4836-4-CT
WS-PL-3636-3-CT
DOC NO M0102.20 REVISED JULY 2019
Service Manual

Gas Plancha (GEN1)
Service Manual
PG 40 OF 64
M0102.20 JULY 2019
EXPLODED DIAGRAM, v1
File Location: \\woodstone.net\dfs\CAD\Manuals\M0102\Rev 01\PL4836-4-CT00NG-1.dft
REV:
DATE:
PART #:
001-PL4836-4-CT00NG
5/13/2015 bena
DWN BY:
SHEET:
PL4836
4 - Zone Gas Plancha
1
6
7
5
1
3
4
2
9
2 of 13
Item Part Number Rev Description Qty Notes
1002-PL4836-7 3Dual Burner Cassette 4
21532270 1Grease Reservoir 2
31552288 0Exhaust Baffle 1Prior to GPIB 20MAR13 00257
41562202 0Exhaust Flue 1Prior to GPIB 20MAR13 00257
41542250 0Exhaust Flue 1After GPIB 20MAR13 00257
52522299 1Bottom Cover 1
67000-0919-1 0Thermocouple 4
77000-1344 0Viewing Glass 1/2" 2
87000-1375 0Power Cord, SJT,
18/3, 5-15P to ROJ x
6'
1
9RP-0019-1 0Adjustable Leg 4
8
7
PL-4836 VERSION 1: PRE JUNE 2013
3
4
Item Part Number Rev Description Qty Serial Numbers
GP1B NNMTHYR XXXXX
1RP-002-PL4836-7 6 Dual Burner Cassette 4
2 1532270 1 Grease Reservoir 2
3 1562202 0 Exhaust Flue 1 00034 – 00036
4 1552288 0 Exhaust Baffle 1
3 002-PL4836-17 1 Exhaust Flue 2 00051 – 00256
4 1552288 1 Exhaust Baffle 2
4 1542250 0 Exhaust Flue 2 00257 – 00316
4 1542296 2 Exhaust Flue 2 After 00316
5 2522299 1 Bottom Cover 1
67000-0919-1 0 Thermocouple 4
7 7000-1344 0 Viewing Glass 1/2" 2
87000-1375-1 0Power Cord, SJT, 18/3,
5-15P to ROJ x 6' 1
9 7000-1840 0 Adjustable Leg 4

Gas Plancha (GEN1)
Service Manual
PG 41 OF 64
M0102.20 JULY 2019
PILOT ASSEMBLY, v1
REV:
DATE:
PART #:
001-PL4836-4-CT00NG
5/13/2015bena
DWN BY:
SHEET:
PL4836
4 - Zone Gas Plancha
1
File Location: \\woodstone.net\dfs\CAD\Manuals\M0102\Rev 01\PL4836-4-CT00NG-1.dft
2
3
4
5
6
3 of 13
Item Part Number Rev Description Qty
1 002-PL4836-9 4 Pilot Igniter Shield 1
2 2152201 2 Flame Deector, Pilot Shield 1
3 7000-1361 0 Ignition Cable 1
470PL-0001-NG 0 Igniter-Sensor, IR Burner, NG 1
1
Bulkhead shown for
reference only
Pilot/Igniter/Shield Assembly
FOR NG: 002-PL4836-9
FOR LP: 002-PL4836-9-LP
Pilot Igniter
FOR NG: 70PL-0001
FOR LP: 70PL-0001-LP
Item Part Number Rev Description Qty
17000-1341 1 Ignition Cable 1
2 2152201 2 Flame Deflector, Pilot Shield 1
Pilot / Igniter / Shield Assembly (002-PL4836-9 / 002-PL4836-9-LP) includes #3–10:
3 50PL-1327 0 Pilot Igniter Shield 1
470PL-0001 0 Igniter-Sensor, IR Burner, NG 1
470PL-0001-LP 0 Igniter-Sensor, IR Burner, LP 1
57000-0748-NG 0 Pilot Orifice, Stamped BCR-18, NG 1
5 7000-0748 0 Pilot Orifice, Stamped BBR-12, LP 1
6 70PL-0001-1 0 Compress Fitting Nut, Extended, 1/4" Tube 1
7 7000-0250-10 0 Pilot Igniter Gas Tube 1
8 7000-1373 0 Spade Terminal, 1/4", Ignition Cable Grnd 1
9 9000-0107 0 Washer, #10 Flat 1
10 9000-0114 0 Screw, 10-32 x 1/4" PH Truss Head 2
Pilot Igniter
FOR NG: 70PL-0001
FOR LP: 70PL-0001-LP
PL-4836
VERSION 1:
PRE JUNE 2013

Gas Plancha (GEN1)
Service Manual
PG 42 OF 64
M0102.20 JULY 2019
GAS VALVES, v1
REV:
DATE:
PART #:
001-PL4836-4-CT00NG
3/7/2019 lucasm
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SHEET:
PL4836
4 - Zone Gas Plancha
1
File Location:\\woodstone\dfs\CAD\Manuals\M0102\Rev 01\PL4836-4-CT00NG-1.dft
4 of 13
Item Part Number Rev Description Qty
1 6000-0143-1 1 Gas Tube, Main Burner 4
2 6000-0143-2 0 DoglegGasTube, Main Burner 1
3 6000-0144-1 3 Pilot Igniter Gas Tube 1
4 6000-0144-2 0 Zip Tube Gas Tube 1
57000-0116 0 Regulator 1
6 7000-0261 0 CompressionFitting, 1/4NPTM x1/4 Tube,Brass 2
7 7000-0267 0 Compression FittingAdapter,1/4NPTM x3/8 Tube, Brass 4
8 7000-0268 0 CloseNipple, 1/4NPT, Black 4
9 7000-0269 0 CompressionUnion, 3/8" Tube, Brass 1
10 7000-1321 0 1/4" DC Gas SolenoidValve 4
11 7000-1322 0 1/2" ACGasSolenoid Valve 1
1
2
43
9
10
10
6
5
11
8
10
7
77
Item Part Number Rev Description Qty
1 6000-0143-1 1 Gas Tube, Main Burner *4
2 6000-0143-2 0 Dogleg Gas Tube, Main Burner *1
3 6000-0144-1 3 Pilot Igniter Gas Tube *1
4 6000-0144-2 0 Zip Tube Gas Tube *1
57000-0116 0 Regulator 1
6 7000-0261 0 Compression Fitting, 1/4 NPTM x 1/4 Tube, Brass 2
7 7000-0267 0 Compression Fitting Adapter, 1/4 NPTM x 3/8 Tube, Brass 8
8 7000-0268 0 Close Nipple, 1/4 NPT, Black 4
9 7000-0269 0 Compression Union, 3/8" Tube, Brass 1
10 7000-1321 0 1/4" DC Gas Solenoid Valve 4
11 7000-1322 01/2" AC Gas Solenoid Valve 1
PL-4836
VERSION 1:
PRE JUNE 2013
*Bare Tube–
no fitting

Gas Plancha (GEN1)
Service Manual
PG 43 OF 64
M0102.20 JULY 2019
CONTROL BOX: FRONT PANEL, v1
File Location: \\woodstone.net\dfs\CAD\Manuals\M0102\Rev 01\PL4836-4-CT00NG-1.dft
REV:
DATE:
PART #:
001-PL4836-4-CT00NG
5/13/2015 bena
DWN BY:
SHEET:
PL4836
4 - Zone Gas Plancha
1
Outside View
Inside View
4
5
8
6
10
4
7
3
2
6 of 13
9
5
7
11
Item Part Number Rev Description Qty
11552290 1Switch Guard 1
26100-0003-12 1Sanitary Gasket 1
37000-0744-SS 0Blank Cover, 2 Gang, 430SS 1
47000-0895 0Panel Light 24V Green 4
57000-0897 0Panel Light 24V Red 1
67000-0946 0On/Off Switch, OTTO 1
77000-1343 0Sealing O-Ring, 1/2" NPT 2
87000-1344 0Viewing Glass 1/2" 1
99000-0541 0Hex Aluminum Spacer, 1/4-20 x 2.5" 2
10 9000-0554 01/4-20 Kep Nut 2
11 9000-0665 0Lock Bolt, 3/16 Dia. x 1-1/2", SS 2
1
PL-4836
VERSION 1:
PRE JUNE 2013
Item Part Number Rev Description Qty
1 1552290 1 Switch Guard 1
2 6100-0003-12 1 Sanitary Gasket 1
3 7000-0744-SS 0 Blank Cover, 2 Gang, 430SS 1
47000-0895 0 Panel Light 24V Green 4
5 7000-0897 0 Panel Light 24V Red 1
6 7000-0946 0 On/Off Switch, OTTO 1
7 7000-1343 0 Sealing O-Ring, 1/2" NPT 2
8 7000-1344 0 Viewing Glass 1/2" 1
9 9000-0541 0 Hex Aluminum Spacer, 1/4-20 x 2.5" 2
10 9000-0554 0 1/4-20 Kep Nut 2
11 9000-0665 0 Lock Bolt, 3/16 Dia. x 1-1/2", SS 2

Gas Plancha (GEN1)
Service Manual
PG 44 OF 64
M0102.20 JULY 2019
CONTROL BOX: INNER PANEL, v1
PL-4836
VERSION 1:
PRE JUNE 2013
Front View
4
13
5
6
7
8
9
10
12
1
2
Rear View
5
11
3
8
Item Part Number Rev Description Qty Serial Numbers
GP1B NNMTHYR XXXXX
1 1433228 0 Mount Bracket, Power Supply 1
2 2532241 0 Mount Bracket, Remote Potentiometer 1
3
RP-7000-0891-CMG-2 1 4-Channel Temperature Control Board 1
47000-0894-1 0 Potentiometer 2
5 7000-0977 0 Thermocouple Bulkhead 2
6 7000-1256 0 Transformer, 120V Pri x 24V Sec, 40VA, Class 2 1
7 7000-1323 0 Power Supply, 100W 1
8*7000-1835 0 Terminal Block, 2-pole, 4 Connector 1
87000-1327*0 Terminal Block, 3-pole, 12 Connector 1 Before SN 08461
9 7000-1355 0 Knob, Temperature Indicator 2
10 7000-1356 0 Silicone Grommet, High-Temp., 1/2" ID x 1" OD 1
11 7000-1359 1 Potentiometer Bracket Stick-On Label 1
12 70CE-0022 0 Ignition Module, Intermittent 1
13 7000-1763-1*7 Buffer Board, PCB 1
*Before SN 08461:
3-pole
Terminal
Block
7000-1827
8
* 1.23.17 Note
Boards with Part Numbers
7000-0898 and 7000-0898-1
are still functional.

Gas Plancha (GEN1)
Service Manual
PG 45 OF 64
M0102.20 JULY 2019
BURNER ASSEMBLY, v1
PL-4836
VERSION 1:
PRE JUNE 2013
Item Part Number Rev Description
1RP-002-PL4836-7 6IR Burner Assembly NG (includes parts 2, 3, 4 & Jets)
1 002-PL4836-7-LP 6 IR Burner Assembly LG (includes parts 2, 3, 4 & Jets)
2 002-PL4836-6 0 Burner Manifold - Dual Burner
3 9000-0554 0 1/4-20 Kep Nut
4 7000-0267 0 Compression Fitting Adapter, 3/8"
Dual-Burner Cassette
Part #: 002-PL4836-6
Main BurnerJets
NG = 7000-0579 (Stamped 'BL')
LP = 7000-1345 (Stamped 'BY')
3
4
1
2
Dual-Burner Cassette Assembly
NG = RP-002-PL4836-7
LP = RP-002-PL4836-7-LP

Gas Plancha (GEN1)
Service Manual
PG 46 OF 64
M0102.20 JULY 2019
An ongoing program of product improvement may
require us to change specifications without notice.
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
TOLL FREE 800.988.8103
TEL [phone]
FAX [phone]
E-MAIL [e-mail]
woodstone-corp.com
IGNITER REMOVAL, v1
REV:
DATE:
PART #:
001-PL4836-4-CT00NG
4/15/2013 bena
DWN BY:
SHEET:
PL4836
4 - Zone Gas Plancha
1
File Location: \\woodstone.net\dfs\CAD\0 Pn\001 Oven Main Stations\001-PL_Plancha\Service Manual DFT\Plancha Gas\4Zone\Revision 1\PL4836-4-CT00NG-1.dft
A
DETAIL A
8 of 13
Igniter Removal Procedure
1. Disconnect Ignition cable.
2. Remove pilot igniter gas tube.
3. Remove 1/4-20 kep nut.
4. Pull out pilot igniter assembly.
6000-0144-1
Pilot Igniter Gas Tube
9000-0554
1/4-20 Kep Nut
002-PL4836-9
Pilot Igniter Shield
7000-1341
Ignition Cable
Ground Strap
PL-4836
VERSION 1:
PRE JUNE 2013
7000-0250-10

Gas Plancha (GEN1)
Service Manual
PG 47 OF 64
M0102.20 JULY 2019
An ongoing program of product improvement may
require us to change specifications without notice.
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
TOLL FREE 800.988.8103
TEL [phone]
FAX [phone]
E-MAIL [e-mail]
woodstone-corp.com
ZIP TUBE JET CLEANING, v1
REV:
DATE:
PART #:
001-PL4836-4-CT00NG
5/13/2015 bena
DWN BY:
SHEET:
PL4836
4 - Zone Gas Plancha
1
File Location: \\woodstone.net\dfs\CAD\Manuals\M0102\Rev 01\PL4836-4-CT00NG-1.dft
B
DETAIL B
9 of 13
Zip Tube Jet Cleaning Procedure
1. Remove (2) 1/4-20 x 1/2" Hex Bolts
2. Remove zip tube gas tube.
3. Remove zip tube manifold downward
4. Remoe any debris from jets.
50PL-1319
Zip Tube Manifold Tube
6000-0144-2
Zip Tube Gas Tube
9000-0251
1/4-20 x 1/2" Hex Bolt
PL-4836
VERSION 1:
PRE JUNE 2013
002-928-4836-3-NG
Zip Tube ManifoldAssembly, NG
002-928-4836-3-LP
Zip Tube ManifoldAssembly, LP
002-928-4836-8
Zip Tube Manifold Weldment
(No Jets or Fitting)

Gas Plancha (GEN1)
Service Manual
PG 48 OF 64
M0102.20 JULY 2019
An ongoing program of product improvement may
require us to change specifications without notice.
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
TOLL FREE 800.988.8103
TEL [phone]
FAX [phone]
E-MAIL [e-mail]
woodstone-corp.com
THERMOCOUPLE REMOVAL, v1
REV:
DATE:
PART #:
001-PL4836-4-CT00NG
5/13/2015 bena
DWN BY:
SHEET:
PL4836
4 - Zone Gas Plancha
1
File Location: \\woodstone.net\dfs\CAD\Manuals\M0102\Rev 01\PL4836-4-CT00NG-1.dft
C
DETAIL C
10 of 13
Thermocouple Removal
1. Remove perforated service panel.
2. Remove screws holding bottom cover.
3. Drop front edge of bottom cover to counter top (rear lip supported
by lower chassis).
4. Reaching from front, locate large holes in flat horizontal stationary
panel.
5. Grip thermocouple and simultaneously push up & twist
counter-clockwise to unlock device.
6. Remove through large holes.
7. Reassemble in reverse order, insuring that hook of thermocouple
latches onto mounting bracket.
7000-0919-1
Thermocouple
PL-4836
VERSION 1:
PRE JUNE 2013