woodmizer MP160 E3S User manual

Wood-Mizer®
Safety, Setup, Operation
and Maintenance
MP160 E3S rev. A1.01
MP160 E3S-V rev. A1.01
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
Form #2402
!
Original Instructions
Please keep for future reference

Table of Contest Section-Page
Table of Contents 0729214
SECTION 1 INTRODUCTION 1-1
1.1 Machine description ...............................................................................1-2
1.2 Planer/thicknesser major components ...................................................1-6
SECTION 2 SAFETY 2-1
2.1 Safety Symbols.......................................................................................2-1
2.2 Safety Instructions..................................................................................2-1
SECTION 3 SETUP & OPERATION 3-1
3.1 Planer/thicknesser setup .........................................................................3-1
3.2 MP160 planer/thicknesser operation ......................................................3-3
SECTION 4 MAINTENANCE 4-1
4.1 Wear life .................................................................................................4-1
4.2 Sawdust Removal ...................................................................................4-1
4.3 Miscellaneous Maintenance ...................................................................4-1
4.4 Drive Belt Tension Adjustment..............................................................4-2
4.5 Long-term storage ..................................................................................4-3
4.6 Safety Devices Inspection ......................................................................4-5
SECTION 5 PLANER/THICKNESSER SPECIFICATIONS 5-1
5.1 Overall dimensions.................................................................................5-1
5.2 Specifications of the planer/thicknesser .................................................5-2

INTRODUCTION
1
1-1 doc072921 INTRODUCTION
SECTION 1 INTRODUCTION
Congratulations on your purchase of a Wood-Mizer Planer - Thicknesser!
Wood-Mizer is committed to providing you with the latest technology, best quality, and strongest
customer service available on the market today. We continually evaluate our customers’ needs to ensure
we are meeting current wood-processing demands. Your comments and suggestions are welcome.
This documentation includes information on preparing the planer/thicknesser for operation and
operating, servicing and repairing the machine.
GENERAL
Check your planer/thicknesser as soon as you receive it. Report any transport damage to the transport
company immediately.
Lift the planer/thicknesser using a forklift or pallet jack with lifting capacity of minimum 500kg.
When replacing spare parts, use only original parts and note that anything electrical must be assembled
by a qualified electrician.
APPLICATIONS
The planer/thicknesser can be used for planing/thicknessing and planing wood, chipboard, board, etc.
Hard materials such as chipboard, teak, MDF, etc. require hard carbide tools.
The planer/hicknesser is designed for indoor use, with temporary outdoor use during good weather.
REQUIREMENTS
Planer/thicknesser can be used in rooms with temperature range from -15oC to +40 C. Ventilation must
be mechanical and in accordance with standards.
The planer/thicknesser must be connected to a dust extractor. Dust extractor must be turned on when
the machine is working.
SAFETY DISTANCE
WARNING! Other than the operator, no one should be within 1,5
meters of the planer/thicknesser's sides or 4 meters from the infeed
and outfeed sides during operation. Mark a limit that prevents anyone
accidentally wandering into the risk area.
TIPS: An extended outfeed table is practical to use, and prevents anyone coming into the risk area.

INTRODUCTION
Machine description
INTRODUCTION doc072921 1-2
1
1.1 Machine description
The Wood-Mizer planer/thicknesser is designed for straight and profiled planing of wooden elements
used for the production of wooden houses and other construction elements used in building industry and
garden programs. All other uses of the planer are forbidden.
The MP160 is a planer/thicknesser that can work two sides of a workpiece in one action. The
planer/thicknesser is contained in a stable and strong chassis. The planer/thicknesser table is made of
planed cast iron.
The workpiece is fed, lying on the planer table, through the planer by feed rollers as well as an outfeed
roller. The rollers are driven by a chain transmission with separate motor. The workpiece is controlled
laterally with adjustable fences and pressure rollers.
The work is done using a top cutter and side cutter which are fixed to the planer table. All the cutters are
driven by separate motors, via a belt transmission.
The cutters and feed rollers are covered by a protective cover plate. The cover plate is supplied with a
safety switch. A 100 mm (4”) dia. hose is connected to the cutter.
TABLE SURFACE
Table is made with a highest quality cast. The table surface is specially processed for the highest
precision and the best anti-friction qualities.
When the planer/thicknesser is new, it requires a breaking-in period until the table gets a slightly shinier
surface to optimize the anti-friction qualities. During this period it is recommended to use a lubricant or
wax on the table.
Using the machine correctly, you will obtain a perfectly smooth surface and a high degree of accuracy.
The planer/thicknesser should be operated only by an adult who has read and understood the entire
operator’s manual.
Planer/thicknesser is built to be durable and easy to operate and maintain.
MACHINE AND SITE PREPARATION
The machine is delivered on pallet. Due to the weight, it has to be transported with auxiliary carrier
equipment and in accordance with general safety rules.
Check your planer/thicknesser as soon as you receive it. Any transport damage must be reported to the
transport company immediately.
Most of the planer/thicknesser is protected against rust, but it will require extra maintenance in the form
of lubrication for all the parts not protected against rust. See the Maintenance section.
Place the planer on a stable and flat base.

INTRODUCTION
Machine description
1
1-3 doc072921 INTRODUCTION
It is recommended to screw the planer/thicknesser down to the ground, if it does not have to be
moved.
Ensure that there is enough space for the longest boards you want to plane at the in and
outfeed sides, and that there is enough space for maintenance and timber stocks.
Connect the dust hoses and fix using the hose clips on the planer and fan.
Hang the planer/thicknesser's electrical cable on the ceiling or protect it in another way. Never
step on the cable. The planer/thicknesser should be connected via an earth-fault protection
switch.
CAUTION! The illumination at the operator's position should be at least 300lx. The light source
can not cause stroboscopic effect. Ensure that there is no risk of glare.
SPACE REQUIREMENTS
The planer/thicknesser needs a space of at least 3 m (6 1/2 ft) wide.
The length required depends on the length of the workpieces you want to plane. The minimum length is
4 m (13 ft).
ANCHORING
For the highest safety, the planer/thicknesser must be anchored to the floor using screws dia. 8-10
mm.
LIST OF THE TOOLS REQUIRED TO WORK WITH THE PLANER/ THICKNESSER:
Allen wrench 4mm (supplied)
Allen wrench 5 mm
Allen wrench 6 mm
Flat wrench 10 mm (supplied)
Wrench 10 mm
Outfeed
table
Infeed table
Control panel
Higher risk area
Safety distance for all other persons
MP160
5 ft (1,5m)
5 ft (1,5m)
13 ft (4m) 13 ft (4m)

INTRODUCTION
Machine description
INTRODUCTION doc072921 1-4
1
Box wrench 13 mm
Flat wrench 30 mm (supplied) (for cutter)
Adjustable wrench 8” or 10” (cutter)
Slide caliper
Measuring tape or ruler
Paraffin oil for grindstone
FOLLOWING SPACER RINGS ARE SUPPLIED:
3 x 40 mm height (per cutter)
2 x 20 mm height (per cutter)
2 x 10 mm height (per cutter)
1 x 5 mm height (per cutter)
1 x 2 mm height (per cutter)
1 x 1 mm height (per cutter)
1 x 0.5 mm height (per cutter)
1 x 0.3 mm height (per cutter)
1 x 0.2 mm height (per cutter)
1 x 0.1 mm height (per cutter)
These spacer rings are necessary to set the required height.

INTRODUCTION
Machine description
1
1-5 doc072921 INTRODUCTION
CHIP EXTRACTOR
MP160 planer/thicknesser must be connected to chip extractor with a capacity of at least 2 000m3/h.
Remember that chip container has to be equipped with an air vent (e.g. a fine net or filter if dust are
collected indoors). Poor suction is often due to poor airflow from the chip container. During work in
heated rooms, it is necessary to remember that the fan will quickly cool the space if the filtered air will not
be supplied back into the building. The fire risk and dust emissions (discharge) must be considered
because of chip collection.
WARNING! Because of chip collection there is fire risk and dust
emission.
Contact the local authorities for advice in designing a chip collection system to conform with national
rules.
It is necessary to set the fan so that will be easy to reach the switch.
IMPORTANT! Remove the chips from the planer/thicknesser when the
work is finished.
CHIP EXTRACTOR TECHNICAL REQUIREMENTS1
The chip extractor must be approved according to the CE-standard.
The airflow "without external connection" must be approx. 1500 m3/hour.
(The manufacturer's standard indication of airflow.)
The chip extractor hose diameters for the planer/thicknesser = 100 mm (4”) x 1 .
Pressure drop in the planer/thicknesser is 26 mm column of water at 25 m/s.
Dust extractor airflow should be 2000 m3/h, pressure drop should not exceed 1,5kPa.
IMPORTANT! The dust extractor hoses must be grounded or made
with materials not accumulating electrostatic charge.
CAUTION! Always turn on the chip extractor before starting the
machine
1. EN 12779:2016-04 standard contains requirements for chip and dust extraction systems equipment with
fixed installations.
!
!

INTRODUCTION
Planer/thicknesser major components
INTRODUCTION doc072921 1-6
1
1.2 Planer/thicknesser major components
FIG. 1-1 MP160
Cutter with
Safety Cover
Electric box with
control panel
Chip Duct
Bottom Table Height
Adjustment Crank
Table Height
Scale
Emergency Switch
Lockable Castors
(optional)
Fence
Top Table Height
Adjustment Handle
Top Table Height
Scale
Handle for pushing
material
Feed Rollers Drive
Motor

Safety
Safety Symbols
2
2-1 EGdoc072921 Safety
SECTION 2 SAFETY
2.1 Safety Symbols
The following symbols and signal words call your attention to instructions concerning your personal
safety. Be sure to observe and follow these instructions.
DANGER! indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING suggests a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION! refers to potentially hazardous situations which, if not
avoided, may result in minor or moderate injury or damage to
equipment.
IMPORTANT! indicates vital information.
NOTE: gives helpful information.
Warning stripes are placed on areas where a single decal would be
insufficient. To avoid serious injury, keep out of the path of any
equipment marked with warning stripes.
2.2 Safety Instructions
NOTE: ONLY safety instructions regarding personal injury are listed in
this section. Caution statements regarding planer/thicknesser damage
appear where applicable throughout the manual.
Observe Safety Instructions
IMPORTANT! Read the entire Operator's Manual before operating the
planer/thicknesser. Take notice of all safety warnings throughout this
manual and those posted on the equipment. Keep this manual with this
equipment at all times, regardless of ownership.
Read all additional manufacturer’s manuals and observe any
applicable safety instructions including dangers, warnings, and
cautions!
!
!

Safety
Safety Instructions
Safety EGdoc072921 2-2
2
IMPORTANT! Only adult persons who have read and understood the
entire operator's manual should operate the planer/thicknesser. The
sawmill is not intended for use by or around children. Never operate
the planer/thicknesser under the influence alcohol or any other drugs.
IMPORTANT! The operator of the planer/thicknesser should get
adequate training in the operation and adjustment of the machine.
IMPORTANT! It is always the owner's responsibility to comply with all
applicable federal, state and local laws, rules and regulations
regarding the ownership and operation of your Wood-Mizer
planer/thicknesser. All Wood-Mizer planer/thicknesser owners are
encouraged to become thoroughly familiar with these applicable laws
and comply with them fully while using the planer/thicknesser.
Wear Safety Clothing
WARNING! Secure all loose clothing and jewelry before operating this
machine. Failure to do so may result in serious injury or death.
WARNING! Wear safety goggles and gloves when operating
machinery. Failure to do so may result in serious injury.
WARNING! Always wear ear, respiration and foot protection when
operating planer/thicknesser.

Safety
Safety Instructions
2
2-3 EGdoc072921 Safety
Keep the Machine And Area Around Clean
DANGER! Maintain a clean and clear path for all necessary movement
around the planer/thicknesser and lumber stacking areas. Failure to do
so will result in serious injury.
Dispose of Sawing By-Products Properly
IMPORTANT! Always properly dispose of all sawing by-products,
including sawdust and other debris.
Check planer/thicknesser before operation.
DANGER! Make sure all guards and covers are in place and secured
before operating planer/thicknesser. Check that knobs, screws, nuts,
fences, sleeves, planing cutters, planing knives, etc. are properly
tightened. Also check that the cutter can rotate freely and that there
are no tools in or on the planer/thicknesser before it is started. Failure
to do so may result in serious injury.
WARNING! Always shut off the motor to stop the cutter whenever the
planer/thicknesser is not in use. Failure to do so may result in serious
injury.
WARNING! Do not for any reason adjust the motor drive belts with the
motor running. Failure to do so will result in serious injury.
Keep all people away
DANGER! Other than the operator, no one should be within 3 meters
of the planer/thicknesser's sides during operation. Failure to do so will
result in serious injury.
Keep Hands Away
DANGER! Moving parts can cut or crush fingers or hand. Keep hands
clear. Make sure all guards and covers are in place and secured before
operating the planer/thicknesser. Failure to do so may result in serious
injury.
!

Safety
Planer/thicknesser operation
Safety EGdoc072921 2-4
2
DANGER! Always be aware of and take proper protective measures
against rotating shafts, pulleys, fans, etc. Always stay a safe distance
from rotating members and make sure that loose clothing or long hair
does not engage rotating members resulting in possible injury.
WARNING! Beware of rotating parts. Shut down the sawmill and allow
all moving parts to come to a complete stop before removing any
guards and covers. Do NOT operate planer/thicknesser with any
guards or covers removed.
DANGER! Before changing the knives or performing any service to
planer/thicknesser, disconnect the power cord from the electric box.
IMPORTANT! Knife and feed assembly covers are equipped with limit
switches. After opening the cover, motor will turn off and all moving
parts will stop. Limit switches should be always in proper working
condition.
Planer/thicknesser operation
CAUTION! The workplace always should be good illuminated. The
illumination at the operator's position should be at least 300lx. Never
use the planer/thicknesser under the influence of strong medication,
alcohol or any other strong drugs.
WARNING! Make sure the knives are properly fastened before starting
the motor.
WARNING! Never place tools or hands into the in or outfeed areas
when the planer/thicknesser is running.
IMPORTANT! When starting the machine for the first time, check that
cutter rotation direction is as indicated by the arrow located on the side
cover. If the rotation direction is incorrect, invert the phases in the
phase inverter in the power socket (electric box). Setting the phases in
the phase inverter correctly will ensure correct rotation directions of
cutter.
DANGER! Always measure the workpiece and set suitable thickness
and width before planing. There is a risk of accident if you feed in a
workpiece that is not high enough for the feed rollers to get hold of it.
!

Safety
Planer/thicknesser operation
2
2-5 EGdoc072921 Safety
When planing smaller material, it should be stiffened/extended, e.g.
with a longer piece of wood.
Never stand in front of the material being fed or received, because it
may suddenly kickback uncontrollably towards the operator. This
applies to both the in and outfeed sides, although the risk is higher on
the infeed side.
DANGER! Planing/moulding is possible only in direction shown below.
Arrow “A” indicates planning direction on the upper table. Arrow “B”
indicates planning direction on the lower table. Never try
planing/moulding in the opposite direction.
DANGER! When planing on the upper table use the pusher “C”
provided with the machine. It is not allowed to push the material by
hand!
FIG. 2-1
A
C
B

Safety
Planer/thicknesser operation
Safety EGdoc072921 2-6
2
Use proper maintenance procedures
DANGER! Make sure all electrical installation, service and/or
maintenance work is performed by a qualified electrician and is in
accordance with applicable electrical codes.
DANGER! Hazardous voltage inside the electric boxes and at the
motor can cause shock, burns, or death. Disconnect and lock out
power supply before servicing! Keep all electrical component covers
closed and securely fastened during mill operation.
WARNING! Consider all electrical circuits energized and dangerous.
WARNING! Never assume or take the word of another person that the
power is off; check it out and lock it out.
WARNING! Do not wear rings, watches, or other jewelry while working
around an open electrical circuit.
IMPORTANT! Planer/thicknesser is equipped with emergency switch.
It is used to immediately stop the motor in case of emergency.
Emergency switch should be always in good condition.
IMPORTANT! Planer/thicknesser should not be modified by owner.
Use only original spare parts.
Keep safety labels in good condition.
IMPORTANT! Always be sure that all safety decals are clean and
readable. Replace all damaged safety decals to prevent personal
injury or damage to the equipment. Contact your local distributor or
Wood-Mizer Customer Service to order more decals.
IMPORTANT! If replacing a component which has a safety decal
affixed to it, make sure the new component also has the safety decal
affixed in the same place.
Fire protection
CAUTION! The work-stand of the planer/thicknesser should be
equipped with a 4 kg or bigger dry powder extinguisher.
!
!

Safety
Safety Labels Description
2
2-7 EGdoc072921 Safety
Safety Labels Description
See table below for safety labels description.
TABELA 2-0
Label View Label Number Description
096317 CAUTION! Carefully read operator’s
manual before handling the machine.
Observe instructions and safety rules when
operating.
099220 Close guards prior to operating the
machine
099221 CAUTION! Keep safe distance when the
machine is operating.
099220
099221

Safety
Safety Labels Description
Safety EGdoc072921 2-8
2
096316 Electric box opening is possible with the
switch in “0” position only.
096319 Always disconnect the power cord before
opening the electric box.
S12004G Always wear safety goggles when
operating the planer/thicknesser!
S12005G Always wear protective ear muffs when
operating the planer/thicknesser!
TABELA 2-0

Safety
Safety Labels Description
2
2-9 EGdoc072921 Safety
501465 Always wear safety boots when operating
the planer/thicknesser!
089296 Revolutions direction
087649
502481
Warning stripes
P85070 CE safety certification
TABELA 2-0
089296

SETUP & OPERATION
Planer/thicknesser setup
EGdoc072921 3-1
3
SECTION 3 SETUP & OPERATION
3.1 Planer/thicknesser setup
IMPORTANT! Before starting to use the planer/thicknesser you have
to meet the following conditions:
 Set up the planer/thicknesser on firm, level ground and level the planer/thicknesser. Secure
the planer/thicknesser to the ground to prevent moving during operation. A cement pad with
8-10 mm diameter anchor bolts is recommended.
 Indoors the planer/thicknesser can be operated with the sawdust collection system only.
 The planer/thicknesser can not be operated when it is raining/snowing and in case of rain or
snow the sawmill must be stored under roof or indoors.
 The planer/thicknesser can be operated in temperature range from -15o C to 40o C only.
The illumination at the operator's position should be at least 300lx1.
 The planer/thicknesser’s operator position and E-Stop safety buttons location are shown
below.
See table 3-1. Have a qualified electrician install the power supply (according to EN 60204
Standard). The power supply must meet the specifications given below.
1. Light source can not cause stroboscopic effect.
3-Phase
Volts
Fused Disconnect
Switch
Suggested Wire Size
400 VAC 14 A 1.5 mm2
up to 15 m long
TABLE 3-1
!
E-STOP