woodmizer TVS-FT Series User manual

Wood-Mizer®
Twin Vertical Saw Flat Tables
TVS - FT
Safety, Operation,
Maintenance & Parts Manual
TVSE11S - FT rev.B3.03
TVSE15S - FT rev.B3.03
Safety is our #1 concern! Read and understand
all safety information and instructions before
operating, setting up or maintaining this machine.
Form #1003
!
This is the original language
for the manual.

2 SW-07doc031016Table of Contents
Table of Contents Section-Page
SECTION 1 SAFETY 1-1
1.1 Safety Symbols.......................................................................................1-1
1.2 Safety Instructions ..................................................................................1-2
Observe Safety Instructions
Wear Safety Clothing
Keep the Machine And Area Around Clean
Dispose Of Sawing By-Products Properly
Check the Machine Before Operation
Keep Persons Away
Keep Hands Away
Use Proper Maintenance Procedures
Keep Safety Labels In Good Condition
Fire-Fighting
Safety Labels Description
SECTION 2 OPERATION 2-1
2.1 General Information ...............................................................................2-1
2.2 Control Overview ...................................................................................2-3
2.3 TVS Setup ..............................................................................................2-5
2.4 Replacing The Blades...........................................................................2-10
2.5 Tensioning The Blade...........................................................................2-12
2.6 Tracking The Blade ..............................................................................2-13
2.7 Blade Guide Arm Adjustment ..............................................................2-14
2.8 Machine Start........................................................................................2-15
2.9 Cutting Width Setting...........................................................................2-19
2.10 The LubeMizer System ........................................................................2-20
Lube Additives
2.11 Operation Procedure.............................................................................2-22
2.12 Loading Ramp Operation .....................................................................2-24
2.13 Cross Transfer Deck Operation ............................................................2-25
SECTION 3 SETWORKS OPERATION (OPTIONAL EQUIPMENT) 3-1
3.1 TVS Controller Panel .............................................................................3-1
3.2 Start-up Settings of the Controller..........................................................3-3
3.3 Operation, Memory Buttons (A, B, C, D, E)..........................................3-5
SECTION 4 MAINTENANCE 4-1
4.1 Wear Life................................................................................................4-1
4.2 Blade Guides ..........................................................................................4-2
4.3 Sawdust Removal ...................................................................................4-2
4.4 Miscellaneous Lubrication .....................................................................4-3

Table of Contents Section-Page
Table of Contents SW-07doc0310163
4.5 Belts........................................................................................................4-4
4.6 Drive Belt Adjustment............................................................................4-5
4.7 Feed Track Chain Tension......................................................................4-8
4.8 Feed Chain Tension..............................................................................4-10
4.9 Log Deck and Transfer Deck Drive Chain Tension.............................4-12
4.10 Lube Mizer System...............................................................................4-13
4.11 Safety Devices Inspection ....................................................................4-14
SECTION 5 ALIGNMENT 5-1
5.1 Routine Alignment Procedure ................................................................5-1
Blade Installation And Tracking
Blade Wheel Alignment
Aligning the Blade Guides
See Section 5.2.3
5.2 Complete Alignment Procedure ...........................................................5-13
Installation of Tables
Blade Wheels Alignment
Saw Head Tilt Adjustment
Aligning the Blade Guides
Blade Deflection
Blade Guide Horizontal Tilt Adjustment
Blade Guide Spacing
Blade Guide Vertically Tilt Adjustment
Blades Width Scale Adjustment
Feed Chain Mounting
Adjustment of the Friction Assembly (Manual Cutting Width Setting)
SECTION 6 SPECIFICATIONS 6-1
6.1 Overall Dimensions ................................................................................6-1
6.2 Cutting Capacity.....................................................................................6-2
6.3 Blade Motor Specifications ....................................................................6-3
6.4 Air Supply Specification ........................................................................6-4
6.5 Dust Extractor Specifications.................................................................6-4
SECTION 7 DC ELECTROMAGNETIC BRAKE (CE ONLY) 7-1
7.1 Design and Principle of Operation .........................................................7-1
7.2 Service ....................................................................................................7-2

SAFETY
Safety Symbols
1
1-1 MHdoc031016 Safety
SECTION 1 SAFETY
1.1 Safety Symbols
The following symbols and signal words call your attention to instructions concerning your personal
safety. Be sure to observe and follow these instructions.
DANGER! indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING! suggests a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION! refers to potentially hazardous situations which, if not
avoided, may result in minor or moderate injury or damage to
equipment.
IMPORTANT! indicates vital information.
NOTE: gives helpful information.
Warning stripes are placed on areas where a single decal would be
insufficient. To avoid serious injury, keep out of the path of any
equipment marked with warning stripes.
!

SAFETY
Safety Instructions
Safety MHdoc031016 1-2
1
1.2 Safety Instructions
IMPORTANT! The saw is intended for sawing wood only. The saw
must not be used for other purposes such as cutting ice, metal or any
other materials See Section 5.2 for log size capacities of the machine.
IMPORTANT! The operator of the sawmill should get adequate
training in the operation and adjustment of the machine.
NOTE: ONLY safety instructions regarding personal injury are listed in this section. Caution
statements regarding only equipment damage appear where applicable throughout the manual.
Observe Safety Instructions
IMPORTANT! Read the entire Operator's Manual before operating the
machine. Take notice of all safety warnings throughout this manual and
those posted on the machine. Keep this manual with this machine at all
times, regardless of ownership.
Also read any additional manufacturer’s manuals and observe any
applicable safety instructions including dangers, warnings, and
cautions.
Only adult persons who have read and understood the entire
operator's manual should operate the machine. The machine is not
intended for use by or around children.
IMPORTANT! It is always the owner's responsibility to comply with all
applicable national and local laws, rules and regulations regarding the
ownership and operation of your Wood-Mizer TVS/SVS saw.
All Wood-Mizer TVS/SVS owners are encouraged to become
thoroughly familiar with these applicable laws and comply with them
fully while using the machine.
!
!

SAFETY
Wear Safety Clothing
1
1-3 MHdoc031016 Safety
Wear Safety Clothing
WARNING! Secure all loose clothing and jewelry before operating the
machine. Failure to do so may result in serious injury or death.
WARNING! Always wear gloves and eye protection when handling
bandsaw blades. Changing blades is safest when done by one person!
Keep all other persons away from area when coiling, carrying or
changing a blade. Failure to do so may result in serious injury.
WARNING! Always wear eye, ear, respiration, and foot protection
when operating or servicing the machine.
Keep the Machine And Area Around Clean
DANGER! Maintain a clean and clear path for all necessary movement
around the machine and lumber stacking areas. Failure to do so will
result in serious injury.
Dispose Of Sawing By-Products Properly
IMPORTANT! Always properly dispose of all sawing by-products,
including sawdust and other debris.
CAUTION! The machine work-stand should be equipped with
a 4 kg/8.818 lb or bigger dry powder extinguisher.
!

SAFETY
Check the Machine Before Operation
Safety MHdoc031016 1-4
1
Check the Machine Before Operation
DANGER! Make sure all guards and covers are in place and secured
before operating the machine. Failure to do so may result in serious
injury.
WARNING! Fasten the machine to the floor before operating.
IMPORTANT! The machine’s operator should get training in operation
and adjustment of the machine.
Keep Persons Away
DANGER! Keep all persons out of the path of moving equipment and
lumber when operating the machine. Failure to do so will result in
serious injury.
DANGER! Always be sure all persons are out of the path of the blade
before starting the motor. Failure to do so will result in serious injury.
WARNING! Allow blade to come to a complete stop before opening
the blade housing cover. Failure to do so will result in serious injury.

SAFETY
Keep Hands Away
1
1-5 MHdoc031016 Safety
Keep Hands Away
DANGER! Always shut off the blade motor before changing the blade.
Failure to do so will result in serious injury.
DANGER! Motor components can become very hot during operation.
Avoid contact with any part of a hot motor. Contact with hot motor
components can cause serious burns. Therefore, never touch or
perform service functions on a hot motor. Allow the motor to cool
sufficiently before beginning any service function.
DANGER! Always keep hands away from moving bandsaw blade.
Failure to do so will result in serious injury.
DANGER! Always be aware of and take proper protective measures
against rotating shafts, pulleys, fans, etc. Always stay a safe distance
from rotating members and make sure that loose clothing or long hair
does not engage rotating members resulting in possible injury.
WARNING! Use extreme caution when spinning the blade wheels by
hand. Make sure hands are clear of blade and wheel spokes before
spinning. Failure to do so may result in serious injury.
CAUTION! Before installation of the blade, inspect it for damage and
cracks. Use only properly sharpened blades. Always handle the blade
with extreme caution. Use suitable carrier equipment for transporting
blades.
Use Proper Maintenance Procedures
DANGER! Make sure all electrical installation, service and/or
maintenance work is performed by a qualified electrician and is in
accordance with applicable electrical codes.
DANGER! Hazardous voltage inside the electric boxes and at the
motor can cause shock, burns, or death. Disconnect and lock out
power supply before servicing! Keep all electrical component covers
closed and securely fastened during machine operation.

SAFETY
Keep Safety Labels In Good Condition
Safety MHdoc031016 1-6
1
WARNING! Consider all electrical circuits energized and dangerous.
WARNING! Disconnect and lock out power supply before servicing!
Failure to do so may result in serious injury.
WARNING! Never assume or take the word of another person that the
power is off; check it out and lock it out.
WARNING! Do not wear rings, watches, or other jewelry while working
around an open electrical circuit.
WARNING! Remove the blade before performing any service to the
motor. Failure to do so may result in serious injury.
DANGER! The operator must not for any reason perform any laser
maintenance or repair work.
DANGER! Never clean the blade or the blade wheels using a brush
or a scraper whilst the blade is in motion.
CAUTION! Before installation of the blade, inspect it for damage and
cracks. Use only properly sharpened blades. Always handle the blade
with extreme caution. Use suitable carrier equipment for transporting
the blades.
IMPORTANT! No exchange with a different type of laser is permitted,
that no additional optical equipment shall be used.
Keep Safety Labels In Good Condition
IMPORTANT! Always be sure that all safety decals are clean and
readable. Replace all damaged safety decals to prevent personal
injury or damage to the equipment. Contact your local distributor, or
call your Customer Service Representative to order more decals.
IMPORTANT! If replacing a component which has a safety decal
affixed to it, make sure the new component also has the safety decal
affixed.
!
!

SAFETY
FIRE-FIGHTING
1
1-7 MHdoc031016 Safety
Fire-Fighting
CAUTION! The machine’s work-stand should be equipped with
a 4 kg/8.818 lb or bigger dry powder extinguisher.
Safety Labels Description
See Table 1-1. Pictogram decals used to warn and inform the user about danger in the saw.
TABLE 1-1
Decals View Decal No. Description
096317 Carefully read the operator’s manual
before operating the machine. Observe all
safety instructions and rules when
operating.
099220 Close all guards prior to operating the
machine
099219 Blade tension adjustment. Turn right to
tighten; turn left to release.
099220
099219
+

SAFETY
Safety Labels Description
Safety MHdoc031016 1-8
1
099221 Keep all persons at a safe distance from
work area when operating the machine.
096314 Keep all persons at a safe distance from
work area when operating the machine.
096316 Opening of the electric box is possible only
when the switch is in the ”0” position.
TABLE 1-1
099221

SAFETY
Safety Labels Description
1
1-9 MHdoc031016 Safety
096319 Always disconnect the power cord before
opening the electric box.
098177 Always disconnect the power cord before
performing any service.
099540 CAUTION! Gear train - Keep a safe
distance!
TABLE 1-1
098177
099540

SAFETY
Safety Labels Description
Safety MHdoc031016 1-10
1
101176 CAUTION! Compressed air in the system
even after electric power disconnection.
096321 Blade movement direction
500031 CAUTION! Do not adjust the turnbuckles!
S12004G Always wear eye protection equipment
when operating this machine.
TABLE 1-1
101176

SAFETY
Safety Labels Description
1
1-11 MHdoc031016 Safety
S12005G Always wear ear protection equipment
when operating this machine.
501465 CAUTION! Always wear safety boots when
operating this machine.
501467 Lubrication point
P11789 Blade alignment. Turn right to move the
blade out on the wheel; turn left to move
the blade in on the wheel.
092597 Blade tension adjustment (See Section
2.5)
TABLE 1-1
092597

SAFETY
Safety Labels Description
Safety MHdoc031016 1-12
1
P85070 CE sign
S20097 Motor rotation direction
099504 Visible and/or invisible laser radiation.
Avoid eye or skin exposure to direct or
scattered radiation.
505346 Tensioner Valve Handle Placement, TVS
505347 Tensioner Valve Handle Placement, SVS
505348 Blade Tension Values
TABLE 1-1
S20097
099504
TVS 505346
10
SVS 505347
01
505348
Type psi bar
F[mm] E[mm]
F
E
275
375
376
2735
576
476
1,07
1,14
1,07
1,27
1,40
32
32
38
35
38
830-850
745-765
805-825
715-735
57-59
51-53
55-57
49-51

OPERATION
General Information
2
2-1 MHdoc031016 Operation
SECTION 2 OPERATION
2.1 General Information
Thank you for choosing Wood-Mizer wood processing equipment!
Wood-Mizer is committed to providing you with the latest technology, best quality
and strongest customer service available on the market today. We continually evaluate
our customers’ needs to ensure we’re meeting current wood-processing demands.
Your comments and suggestions are welcome.
This manual includes information on preparing, using, servicing and repairing the
machine.
The TVS saw is designed for sawing wood only. The machine must not be used for other
purposes, such as cutting ice, metal or other materials.
Using the machine correctly, you will obtain a perfectly smooth surface and a high degree
of accuracy.
The TVS saw should be operated only by adults who have read and understood the
entire operator’s manual.
The machine is built to be durable and easy to operate and maintain.

OPERATION
General Information
Operation MHdoc031016 2-2
2
The TVS FT main components are shown below.
See Figure 2-1.
FIG. 2-1 TVS FT MAIN COMPONENTS
TVS_249B
Infeed Roller
Table
Outfeed Table
Saw Heads
Infeed Chain
Table
Outfeed Chain
Table
Safety Fence
Control Panel

OPERATION
Control Overview
2
2-3 MHdoc031016 Operation
2.2 Control Overview
1. Control Panel
See Figure 2-2. The control panel includes switches to start and stop the feed track and
the saw heads.
2. Blade Drive
To start the blade motor, turn the key switch to the position. Then press the START
button. To stop the blade motor, press the STOP button.
3. Feed Track
To start spinning the feed track forward, turn the switch right. To start spinning the feed
backward turn the switch left.
FIG. 2-2 CONTROL PANEL COMPONENTS
I
II
STOP
START
STOP
START
STOP
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
ABCDE
SET
REAL SIZE
“0”