woodmizer LubeMizer User manual

LubeMizer Option
Safety, Installation,
Operation, & Parts Manuals
LMS-LX (Installed LX450 NR) rev. A.00-A.00
LMS-HP (Installed Non-Remote) rev. A.00-E.00
LMS-A (Boxed Non-Remote) rev. A.00-E.00
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
December 1999
Form #929

©2019
Printed in the United States of America, all rights reserved. No part of this man-
ual may be reproduced in any form by any photographic, electronic, mechanical
or other means or used in any information storage and retrieval system without
written permission from
Wood-Mizer
8180 West 10th Street
Indianapolis, Indiana 46214
California
Proposition 65 Warning
WARNING: Breathing gas/diesel engine exhaust exposes you to chemicals known to
the State of California to cause cancer and birth defects or other reproductive harm.
xAlways start and operate the engine in a well-ventilated area.
xIf in an enclosed area, vent the exhaust to the outside.
xDo not modify or tamper with the exhaust system.
xDo not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov.
WARNING: Drilling, sawing, sanding or machining wood products can expose you to
wood dust, a substance known to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for personal protection.
For more information go to www.P65Warnings.ca.gov/wood.

Table of Contents Section-Page
Table of Contents WMdoc032619 iii
SECTION 1 LUBEMIZER INSTALLATION 1-1
1.1 Control Box Installation .........................................................................1-1
1.2 Control Box Wiring................................................................................1-3
LT30 Super Rev. G9.00+
LT40 Super Rev. H1.00+
LT30HD/40HD Super Rev. H4.00+
LX450 Rev. A1.00+
1.3 Control Box Wiring................................................................................1-4
LT30 Super Rev. F7.00 - G8.00
LT40 Super Rev. F8.00 - G9.00
LT30HD/40HD Super Rev. G1.00 - H3.00
1.4 Control Box Wiring................................................................................1-6
LT30 Rev. F7.00+
LT40 Rev. F8.00+
LT30HD/40HD Rev. G1.00+
1.5 Pump Installation And Wiring (All LT30/LT40 Sawmills)...................1-9
1.6 Pump Installation And Wiring (LX450 Sawmills)...............................1-13
1.7 Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills)
1-15
1.8 Hose Line Installation (LX450 Sawmills)............................................1-17
1.9 Finishing Steps .....................................................................................1-19
SECTION 2 OPERATION 2-1
2.1 The LubeMizer System ..........................................................................2-1
2.2 Lube Additives .......................................................................................2-3
SECTION 3 MAINTENANCE 3-1
SECTION 4 REPLACEMENT PARTS 4-1
4.1 Pump Assembly (LMS-HP/LMS-A)......................................................4-1
4.2 Pump Assembly (LMS-LX) ...................................................................4-3
4.3 Filter Assembly (LMS-HP/LMS-A).......................................................4-4
4.4 Filter Assembly (LMS-LX)....................................................................4-5
4.5 Blade Guide Block Assembly (LMS-A Only) .......................................4-6
LMS-A Rev. A.01+
4.6 Blade Guide Block Assembly ................................................................4-7
LMS-A Rev. A.00
4.7 Control Box Assembly ...........................................................................4-8
LMS-A Rev A.00+
LMS-RA Rev. E.00+
LMS-LX Rev A.00+
SECTION 5 ELECTRICAL INFORMATION 5-1
5.1 Electrical Components............................................................................5-1

Table of Contents Section-Page
iv WMdoc032619 Table of Contents
5.2 Electrical Wiring Diagram (Control Circuit) .........................................5-2
5.3 Electrical Symbol Diagram ....................................................................5-1
INDEX I

LubeMizer Installation
Control Box Installation
LubeMizer Installation LMS99doc032619 1-1
1
SECTION 1 LUBEMIZER INSTALLATION
1.1 Control Box Installation
1. Raise the saw head to access the battery box. Turn the key to the OFF (#0) position and
remove the key.
2. Remove the two wing nuts and flat washers holding the battery box lid to the battery box.
3. Lift and remove the battery box lid. Remove the negative (-) battery post terminal clamp.
4. Remove the rear panel assembly from the control box.
5. Remove the left control box side panel from the sawmill control box. Remove the two
solenoids from the panel assembly and install them to the provided lube control assem-
bly. Check to ensure that wires are not kinked or pinched. After wiring, the lube control
assembly will be secured in place.
See Figure 1-1.
FIG. 1-1
Lube Control
Assembly
3H0726B
Existing Solenoids

LubeMizer Installation
Control Box Installation
1
1-2 LMS99doc032619 LubeMizer Installation
6. The next step is wiring installation.
See Table 1-1. Refer to the table below for your model mill and the applicable wire
installation section.
Mill Model Revision Wiring Instructions Section
LT30 F7.00+ See Section 1.4
LT40 F8.00+ See Section 1.4
LT30HD/40HD G1.00+ See Section 1.4
LT30 Super
G9.00+ See Section 1.2
F7.00 - G8.00 See Section 1.3
LT40 Super
H1.00+ See Section 1.2
F8.00 - G9.00 See Section 1.3
LT30HD/40HD Super
H4.00+ See Section 1.2
G1.00 - H3.00 See Section 1.3
LX450 A1.00+ See Section 1.2
TABLE 1-1

LubeMizer Installation
Control Box Wiring
LubeMizer Installation LMS99doc032619 1-3
1
1.2 Control Box Wiring
LT30 Super Rev. G9.00+
LT40 Super Rev. H1.00+
LT30HD/40HD Super Rev. H4.00+
LX450 Rev. A1.00+
DANGER! The key switch should still be off, the key
removed and the negative battery cable disconnected as
stated at the beginning of this section. The incoming power
supply of electric-powered sawmills should be discon-
nected and locked out. Failure to do so will result in serious
injury or death.
IMPORTANT! Avoid pinch and pivot points, unnecessary
wire bending and open spaces where the wire could get
caught by a log, etc. If you have any questions, call
Wood-Mizer customer service.
Refer to the appropriate wiring diagram while performing the wiring steps below.
Locate red wire #19 inside the sawmill control box. Disconnect wire #19 from the
red jumper wire connected to the feed drum switch (or terminal #T13 of the wireless
interface on wireless sawmills).
Connect red lube wire #251 to red wire #19. Connect red lube wire #250 to the red
jumper wire.
Locate black wire #20 inside the sawmill control box. Disconnect wire #20 from the
black jumper wire connected to the ground stud at the back of the control box.
Connect blue lube wire #257 to black wire #20. Connect black lube wire #259 to the
black ground jumper wire.
7. Using the existing mounting bolts, install the lube control assembly to the sawmill control
box. Replace the rear control box panel.
STOP! You have completed Control Box
Wiring. Proceed to Section 1.5 Pump
Installation And Wiring (All LT30/LT40
Sawmills) or Section 1.6 Pump Installa-
tion And Wiring (LX450 Sawmills).

LubeMizer Installation
Control Box Wiring
1
1-4 LMS99doc032619 LubeMizer Installation
1.3 Control Box Wiring
LT30 Super Rev. F7.00 - G8.00
LT40 Super Rev. F8.00 - G9.00
LT30HD/40HD Super Rev. G1.00 - H3.00
DANGER! The key switch should still be off, the key
removed and the negative battery cable disconnected as
stated at the beginning of this section. The incoming power
supply of electric-powered sawmills should be discon-
nected and locked out. Failure to do so will result in serious
injury or death.
IMPORTANT! Avoid pinch and pivot points, unnecessary
wire bending and open spaces where the wire could get
caught by a log, etc. If you have any questions, call
Wood-Mizer customer service.
Refer to the appropriate wiring diagram while performing the wiring steps below.
Locate red wire #19 connected to terminal #2 of the power feed drum switch. Cut
wire #19 approximately 5" from terminal #2.
Install a female terminal to the end of the 5" length of wire #19 that remains con-
nected to terminal #2. Install a male terminal to the end of the remaining length of
wire #19.
See Figure 1-2.
Connect red lube wire #250 to the female terminal on the 5" length of wire #19. Con-
nect red lube wire #251 to the male terminal on the remaining length of wire #19.
Locate black wire #20 connected to the ground stud at the rear of the sawmill con-
trol box. Cut wire #20 approximately 5" from the ground stud.
FIG. 1-2
Female Terminal
Male Terminal
3H0761

LubeMizer Installation
Control Box Wiring
LubeMizer Installation LMS99doc032619 1-5
1
Install a female terminal to the end of the 5" length of wire #20 that remains con-
nected to the ground stud. Install a male terminal to the end of the remaining length
of wire #20.
Connect black lube wire #259 to the female terminal to the female terminal on the 5"
length of wire #20. Connect blue lube wire #257 to the male terminal on the remain-
ing length of wire #20.
Using the existing mounting bolts, install the lube control assembly to the sawmill
control box. Replace the rear control box panel.
STOP! You have completed Control Box
Wiring. Proceed to Section 1.5 Pump
Installation And Wiring (All LT30/LT40
Sawmills).

LubeMizer Installation
Control Box Wiring
1
1-6 LMS99doc032619 LubeMizer Installation
1.4 Control Box Wiring
LT30 Rev. F7.00+
LT40 Rev. F8.00+
LT30HD/40HD Rev. G1.00+
DANGER! The key switch should still be off, the key
removed and the negative battery cable disconnected as
stated at the beginning of this section. The incoming power
supply of electric-powered sawmills should be discon-
nected and locked out. Failure to do so will result in serious
injury or death.
IMPORTANT! Avoid pinch and pivot points, unnecessary
wire bending and open spaces where the wire could get
caught by a log, etc. If you have any questions, call
Wood-Mizer customer service.
Refer to the appropriate wiring diagram while performing the wiring steps below.
Locate red wire #19 lying loose in the sawmill control box. NOTE: Install a male con-
nector to the end of wire #19 if one is not already supplied. Connect red lube wire
#251 to red wire #19.
NOTE: If you have installed a water lube solenoid kit (#016141) there will be a fuse-
holder assembly between wire #19 and the #2 drum switch terminal. Unplug the
fuse holder assembly from wire #19 and plug red lube wire #251 in its place. Leave
the assembly wire connected to the #2 drum switch terminal, but cut the wire 5"
from the terminal. Install a female terminal to the end and connect red lube wire
#250 to the female terminal.
Rev. A.00 - A.01: Locate the larger 10-gauge red wire connected to the #2 power
feed drum switch terminal inside the control box. Crimp the supplied yellow T-tap
terminal around the wire. Plug red lube wire #250 into the T-tap terminal.
See Figure 1-3.

LubeMizer Installation
Control Box Wiring
LubeMizer Installation LMS99doc032619 1-7
1
Rev. B.00+: Install the supplied 6" red wire to the #2 terminal of the power feed
drum switch. NOTE: If your sawmill is equipped with a debarker option, disconnect
the red debarker on/off switch wire from the #2 power feed drum switch terminal.
Use the supplied #10-24 x 1/2" screw, flat washer and lock nut to connect wire #250
from the LMS control to the 6" wire from the #2 power feed drum switch terminal
(and debarker wire, if applicable). Place the supplied rubber tube over the wire con-
nection, fold and secure with the two wire ties supplied.
See Figure 1-4.
Locate black wire #20 connected to the ground stud in the rear of the sawmill con-
trol. Cut the wire in two approximately 5" from the ground stud.
FIG. 1-3 REV. A.00 - A.01
FIG. 1-4 REV. B.00+
Rubber
Tubing
Screw
3H0344-1
Lock Nut
Flat Washer
LMS wire #250
6” Wire from
Power Feed Drum
Switch Terminal #2

LubeMizer Installation
Control Box Wiring
1
1-8 LMS99doc032619 LubeMizer Installation
Install a female terminal to the end of the 5" length of wire #20 that remains con-
nected to the ground stud. Install a male terminal to the end of the remaining length
of wire #20.
See Figure 1-5.
Connect black lube wire #259 to the female terminal on the 5" length of wire #20.
Connect blue lube wire #257 to the male terminal on the remaining length of wire
#20.
8. Using the existing mounting bolts, install the lube control assembly to the sawmill control
box. Replace the rear control box panel.
FIG. 1-5
Female Terminal
Male Terminal
3H0761

LubeMizer Installation
Pump Installation And Wiring (All LT30/LT40 Sawmills)
LubeMizer Installation LMS99doc032619 1-9
1
1.5 Pump Installation And Wiring (All LT30/LT40 Sawmills)
NOTE: See See Section 1.6 for the LX450 mill pump installation and wiring instructions.
1. Remove the drive pulley guard from the sawmill as shown.
See Figure 1-6.
2. Remove the drive-side blade housing cover from the sawmill as shown.
See Figure 1-7.
FIG. 1-6
FIG. 1-7
3H0353
Drive Pulley Guard
Drive-Side
Blade Housing
Cover
3H0727B

LubeMizer Installation
Pump Installation And Wiring (All LT30/LT40 Sawmills)
1
1-10 LMS99doc032619 LubeMizer Installation
3. Remove all 3/8" water lube hose from the mill.
4. Remove the water bottle and fuel tank from the mill and set aside.
5. For Super Mills Only, disconnect the red and black sawmill harness wires from the exist-
ing water solenoid valve. Remove the valve from the mill. NOTE: This step also applies to
Standard mill owners who have installed Water Solenoid Valve Kit 016141.
If the sawmill is not equipped with a water solenoid valve, the wires for the LubeMizer
option are stored underneath the water tank tray. Locate wires #19 and #20 and remove
any electrical tape to expose the terminals on the end of the wires.
6. Install the lube pump assembly to the mill as shown using the existing fuel/water mount-
ing plate bolts and nuts.
See Figure 1-8.
NOTE: On older revision mills, the front bolt will be shorter. Replace this shorter bolt with
the supplied longer, 1/4-20 x 3/4" bolt.
FIG. 1-8
Pump Assembly
1/2” Hose Clamp
Mounting Nut (2)
Wire Tie To Fuel Line
Filter
5/8” Hose Clamp
Wire Tie To Fuel Line
3/8” Hose (14” Length)
3H0749

LubeMizer Installation
Pump Installation And Wiring (All LT30/LT40 Sawmills)
LubeMizer Installation LMS99doc032619 1-11
1
7. Use the provided 1/4-20 x 3/4" hex head bolt and 1/4-20 self locking nut to secure the 1/2"
hose clamp to the back of the blade housing as shown.
NOTE: Older revision mills do not have a hole in this location. Locate and drill one 9/32"
hole as shown below. Be sure to unbolt the main fuel line hose clamps shown in Figure
1-8 and move the fuel line hose out of the way before drilling.
See Figure 1-9.
8. Install the provided 14" length of 3/8" lube hose and the provided 5/8" hose clamp to the
filter. Using the provided 1/4-20 carriage bolts and 1/4-20 locking nuts, secure the 5/8"
hose clamps on either side of the filter in place. Be sure to install the carriage bolts from
the top.
NOTE: Older revision mills do not have holes in this location. Locate and drill two 3/8"
diameter holes as shown in the following graphic.
See Figure 1-10.
FIG. 1-9
9/32” Diameter Hole
3H0749-2
11 3/4”
5 5/8”

LubeMizer Installation
Pump Installation And Wiring (All LT30/LT40 Sawmills)
1
1-12 LMS99doc032619 LubeMizer Installation
9. Connect the remaining end of the 3/8" lube hose to the water bottle. Use wire ties as nec-
essary to secure the lube hose out of the way of moving sawmill components.
DANGER! The key switch should still be off, the key
removed and the negative battery cable disconnected as
stated at the beginning of this section. The incoming power
supply of electric-powered sawmills should be discon-
nected and locked out. Failure to do so will result in serious
injury of death.
IMPORTANT! Avoid pinch and pivot points, unnecessary
wire bending and open spaces where the wire could get
caught by a log, etc. If you have any questions, call
Wood-Mizer customer service.
10. Connect black sawmill harness wire #20 to the black pump harness wire. Connect red
sawmill harness wire #19 to the red pump harness wire.
11. After making all wire connections, use the provided wire ties to secure the wires out of the
way.
FIG. 1-10
3/8” Diameter Holes (2)
1 5/8”
2 3/4”
7 1/2”
3H0749-1

LubeMizer Installation
Pump Installation And Wiring (LX450 Sawmills)
LubeMizer Installation LMS99doc032619 1-13
1
1.6 Pump Installation And Wiring (LX450 Sawmills)
1. Remove all 3/8" water lube hoses from the mill.
2. Remove the fuel tank from the mill and set aside.
3. Disconnect the red and black sawmill harness wires from the existing water solenoid
valve. Remove the valve from the mill.
4. Install the lube pump assembly to the mill using the provided bolts and nuts.
See Figure 1-11.
FIG. 1-11
Filter
Pump
Assembly
LX0077-2

LubeMizer Installation
Pump Installation And Wiring (LX450 Sawmills)
1
1-14 LMS99doc032619 LubeMizer Installation
DANGER! The key switch should still be off, the key
removed and the negative battery cable disconnected as
stated at the beginning of this section. The incoming power
supply of electric-powered sawmills should be discon-
nected and locked out. Failure to do so will result in serious
injury of death.
IMPORTANT! Avoid pinch and pivot points, unnecessary
wire bending and open spaces where the wire could get
caught by a log, etc. If you have any questions, call
Wood-Mizer customer service.
5. Connect black sawmill harness wire #20 to the black pump harness wire. Connect red
sawmill harness wire #19 to the red pump harness wire.
6. After making all wire connections, use the provided wire ties to secure the wires out of the
way.

LubeMizer Installation
Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills)
LubeMizer Installation LMS99doc032619 1-15
1
1.7 Water Lube Bottle Conversion and Hose Line Installation (All
LT30/LT40 Sawmills)
1. Reinstall the bottle to the mill.
2. Reinstall the fuel bottle. If necessary, resecure the fuel line hose clamps.
3. Remove the entire blade guide roller and block assembly from the sawmill.
4. Sawmills equipped with Roller-Only blade guides: Remove the roller from the block
and install it to the provided lube blade guide block assembly.
5. Wrap the threads of the provided fittings, nozzles and plug with teflon tape (pipe tape)
and install the components to the blade guide block as shown in the following graphic.
NOTE: An extra nozzle is provided for service replacement.
6. Sawmills equipped with Roller-Only blade guides: Install the lube block assembly to
the mill.
7. Orient the nozzles so that oil flow is directed on the blade.
8. Locate the provided 1/4" hose. Insert one end to the pump valve as shown. Route the
hose through 1/2" hose clamp. Continue routing through the grommet in the motor mount
and connect the remaining end to the fitting on the block assembly. Use wire ties to
secure the hose near the motor mount and again at the block assembly as shown.
See Figure 1-11.

LubeMizer Installation
Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills)
1
1-16 LMS99doc032619 LubeMizer Installation
FIG. 1-11. REVISION A.01+
1/4” Hose
1/2” Hose Clamp
Install lube
blade guide block
Swivel
Fitting Plug*
Nozzle
Remove existing
blade guide block
3H0751D
Nozzle
Wire Tie
Wire Tie
Roller-Only Guides
High-Performance Roller/Block Guides
*Required for
LMS prior to
1/00 only.
Nozzle
Nozzle
Swivel Fitting
Coupler Fitting
Nipple Fitting
Elbow
Fittings
LT30/LT40
Only