woodmizer SLPCTD3.6 Guide

Cross Transfer Deck
Safety, Operation
and Maintenance Manual
SLPCTD3.6 rev.A7.00
SLPCTD5.4 rev.A7.00
SLPCTD7.2 rev.A7.00
Safety is our #1 concern! Read and understand
all safety information and instructions before
operating, setting up and/or maintaining this
equipment.
December 2007
Form #1011
!

2 SW-07doc070512 Table of Contents
Table of Contents Section-Page
SECTION 1 SAFETY INSTRUCTIONS 1-1
1.1 Safety Symbols.......................................................................................1-1
1.2 Safety Instructions..................................................................................1-2
SECTION 2 OPERATION 2-1
2.1 Cross Transfer Deck Components..........................................................2-1
2.2 Transfer Deck Setup...............................................................................2-1
2.3 Transfer Deck Operation........................................................................2-3
SECTION 3 MAINTENANCE 3-1
3.1 Lubrication .............................................................................................3-1
3.2 Transfer Chain Tension..........................................................................3-2
3.3 Drive Chain Tension...............................................................................3-3
SECTION 4 SPECIFICATIONS 4-1
4.1 Transfer Deck Dimensions.....................................................................4-1
4.2 Motor Specifications ..............................................................................4-5
4.3 Electrical Diagram..................................................................................4-6
4.4 Electrical Components List ....................................................................4-7
4.5 Electrical Diagram, Norwegian Version ................................................4-8
4.6 Electrical Components List, Norwegian Version..................................4-9
SECTION 5 CROSS TRANSFER DECK 5-1
5.1 Front Module & Chains..........................................................................5-1
5.2 Central Module.......................................................................................5-2
5.3 Rear Module ..........................................................................................5-3
5.4 Cross Transfer Deck Drive.....................................................................5-4
5.5 Leg Kits..................................................................................................5-5
5.6 Slabs Table .............................................................................................5-6
5.7 Decals.....................................................................................................5-7

Manufacturer Data:
Wood-Mizer Industries, Ltd.
Nagórna 114
62-600 Koło
Poland
Tel. [phone]
If You Need To Order Parts...
From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland
at [phone]. Wood-Mizer will accept the folowing methods of payment:
Visa, Mastercard, or Select Purchase
COD
Prepayment
Net 15 (with approved credit)
Be aware that shipping and handling charges may apply. Handling charges are based on
size and quantity of order. In most cases, items will ship on the day they are ordered.
Second Day and Next Day shipping are available at additional cost.

If You Need Service...
From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland
at [phone].Ask to speak with a Customer Service Representative. Please have
your customer number ready when you call. The Service Representative can help you
with questions about alignment of your equipment. He also can schedule you for
a service call.
Office Hours: All times are Eastern Standard Time.
IMPORTANT! Read the entire Operator's Manual before
operating the conveyor. Take notice of all safety warnings
throughout this manual and those posted on the equipment.
Keep this manual with this equipment at all times,
regardless of ownership.
*Wood-Mizer®is a registered trademark of Wood-Mizer Products, Inc.
Country Monday - Friday Saturday Sunday
Poland 8 a.m. to 4:30 p.m. 8 a.m. to 1 p.m. Closed
!

Safety Instructions
Safety Symbols
Safety MHdoc070512 1-1
1
SECTION 1 SAFETY INSTRUCTIONS
1.1 Safety Symbols
The following symbols and signal words call your attention to instructions concerning your
personal safety. Be sure to observe and follow these instructions.
The word DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death or serious
injury.
WARNING! suggests a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION refers to potentially hazardous situations which,
if not avoided, may result in minor or moderate injury to
persons or equipment.
IMPORTANT! indicates vital information.
NOTE: gives helpful information.
Warning stripes are placed on areas where a single decal
would be insufficient. To avoid serious injury, keep out of
the path of any equipment marked with warning stripes.
!

Safety Instructions
Safety Instructions
1
1-2 MHdoc070512 Safety
1.2 Safety Instructions
NOTE: ONLY safety instructions regarding personal injury are listed in this section.
Caution statements regarding only equipment damage appear where applicable
throughout the manual.
Observe Safety Instructions
IMPORTANT! Read the entire Operator's Manual before
operating the unit. Take notice of all safety warnings
throughout this manual and those posted on the equipment.
Keep this manual with this equipment at all times,
regardless of ownership.
Also read any additional manufacturer’s manuals and
observe any applicable safety instructions including
dangers, warnings, and cautions.
Only persons who have read and understood the entire
operator's manual should operate this equipment. The
equipment is not intended for use by or around children.
IMPORTANT! It is always the owner's responsibility to
comply with all applicable federal, state and local laws,
rules and regulations regarding the ownership, operation
and towing of your Wood-Mizer equipment.
!
!

Safety Instructions
Wear Safety Clothing
Safety MHdoc070512 1-3
1
Wear Safety Clothing
WARNING! Secure all loose clothing and jewelry before
operating this equipment. Failure to do so may result in
serious injury or death.
WARNING! Always wear eye, ear, respiration and foot
protection as well as safety clothing when operating or
servicing the equipment.
Keep the Equipment and Area Around Clean
DANGER! Maintain a clean and clear path for all necessary
movement around the equipment and lumber stacking
areas. Failure to do so may result in serious injury.
Dispose Of Sawing By-Products Properly
IMPORTANT! Always properly dispose of all sawing
by-products, including sawdust and other debris.
!

Safety Instructions
Check the Equipment Before Operation
1
1-4 MHdoc070512 Safety
Check the Equipment Before Operation
DANGER! Make sure all guards and covers are in place
and secured before operating the equipment. Failure to do
so may result in serious injury.
Keep Persons Away
DANGER! Keep all persons out of the path of moving
equipment and lumber when operating the equipment.
Failure to do so may result in serious injury.
DANGER! Be sure that all persons are away from the
equipment before starting it. Failure to do so may result in
serious injury.
Keep Hands Away
DANGER! Always keep hands away from moving chain.
Failure to do so may result in serious injury.
DANGER! Always be aware of and take proper protective
measures against rotating shafts, pulleys, fans, etc.
Always stay a safe distance from rotating members and
make sure that loose clothing or long hair does not engage
rotating members resulting in possible injury.

Safety Instructions
Safety MHdoc070512 1-5
1
Use Proper Maintenance Procedures
DANGER! Make sure all electrical installation, service
and/or maintenance work is performed by a qualified
electrician and is in accordance with applicable electrical
codes.
DANGER! Hazardous voltage inside the electric box and at
the motor can cause shock, burns, or death. Disconnect
and lock out power supply before servicing! Keep all
electrical component covers closed and securely fastened
during equipment operation.
WARNING! Consider all electrical circuits energized and
dangerous.
WARNING! Disconnect and lock out power supply before
servicing! Failure to do so may result in serious injury.
WARNING! Never assume or take the word of another
person that the power is off; check it out and lock it out.
WARNING! Do not wear rings, watches, or other jewelry
while working around an open electrical circuit.
CAUTION! The conveyor’s work-stand should be equipped
with a 4 kg or bigger dry powder extinguisher.

Safety Instructions
Keep Safety Labels In Good Condition
1
1-6 MHdoc070512 Safety
Keep Safety Labels In Good Condition
IMPORTANT! Always be sure that all safety decals are
clean and readable. Replace all damaged safety decals to
prevent personal injury or damage to the equipment.
Contact your local distributor, or call your Customer Service
Representative to order more decals.
IMPORTANT! If replacing a component which has a safety
decal affixed to it, make sure the new component also has
the safety decal affixed.
Safety Labels Description
See Table 1-1. Pictographic safety labels are shown in the table below.
TABELA 1-1
Decal View Decal No. Description
096317 Read thoroughly the operator’s manual
before operating the equipment. Observe
instructions and safety rules when
operating.
099220 Close all guards and covers prior to
starting the equipment.
!
!
099220

Safety Instructions
Safety Labels Description
Safety MHdoc070512 1-7
1
099221 Keep all persons a safe distance away
from work area when operating the unit.
096314 Keep all persons a safe distance away
from work area when operating the unit.
096316 Do not open or close the electric box when
the switch is not in the ”0” position.
TABELA 1-1
099221

Safety Instructions
Safety Labels Description
1
1-8 MHdoc070512 Safety
096319 Disconnect power supply before opening
the box.
098177 Disconnect power supply before servicing.
099540 CAUTION! Gear danger – keep a safe
distance away!
TABELA 1-1
098177
099540

Safety Instructions
Safety Labels Description
Safety MHdoc070512 1-9
1
S12004G Always wear safety goggles when
operating the equipment.
S12005G Always wear protective ear muffs when
operating the equipment.
P85070 CE safety certification
099780 Caution! Slabs falling off the deck!
TABELA 1-1

OPERATION
Cross Transfer Deck Components
2
2-1 MHdoc070512
SECTION 2 OPERATION
2.1 Cross Transfer Deck Components
WARNING! Always stay a safe distance from moving
equipment and boards while operating the transfer deck.
Failure to do so may result in serious injury or death.
The major components of the Cross Transfer Deck are identified below.
2.2 Transfer Deck Setup
IMPORTANT! Before starting to use the transfer deck you
have to meet the following conditions.
Set up the deck on firm and level ground. Fasten the unit to the ground.
The transfer deck can be operated in temperature range from -20oC to 40oC
only.
The operator’s position is shown in the figure below.
FIG. 2-1 CROSS TRANSFER DECK
Chain Drive
Motorw/Gear
Box
Chain
Table
Electric Box
Receptacle for
Slabs
!

OPERATION
Transfer Deck Setup
MHdoc070512 2-2
2
Have a qualified electrician install the power supply (in accordance with EN
60204 Standard). The power supply must meet the specifications given in the
table below.
IMPORTANT! When starting the unit for the first time,
check that the chain rotation direction is correct. If it is
incorrect, invert the phases in the phase inverter located in
the power socket (in the electric box).
IMPORTANT! When starting the equipment for the first
time, let it run for the first 1-2 hours without load.
The transfer deck can be lifted with a forklift only. The forklift should be rated for at least
1000-1500kg depending on the transfer deck length. The transfer deck is equipped with
3-Phase
Volts
Fuse Disconnect Recommended Wire
Size
400 VAC 4 A 1.5 mm2
TABELA 2-0
Operator’s
Position
!
!

OPERATION
Transfer Deck Operation
2
2-3 MHdoc070512
forklift pockets. Insert the forks into the pockets shown in the figure below.
2.3 Transfer Deck Operation
Use the START/STOP button on the electric box to turn on/off the Cross Transfer Deck.
In case of any danger to persons or equipment, push the emergency stop button. This
stops the transfer deck and the TVS. To release the stop, turn the emergency stop button
FIG. 2-1

OPERATION
Transfer Deck Operation
MHdoc070512 2-4
2
clockwise. The machine will not restart until the emergency stop is released.
CAUTION! If at any time you need to immediately stop the
chain drive motor, press the emergency stop button located
on the electric box.
DANGER! Be extremely careful when picking up the
boards lying on the ground. The boards falling off the deck
may hit the operator.
FIG. 2-1
FIG. 2-1
START/STOP
Button
Emergency Stop
Button

MAINTENANCE
Lubrication
3
3-1 25doc070512 MAINTENANCE
SECTION 3 MAINTENANCE
This section lists the maintenance procedures that need to be performed.
This symbol identifies the interval (hours of operation) at which each maintenance
procedure should be performed.
3.1 Lubrication
CAUTION! Never apply grease to the transfer chain.
It causes sawdust buildup in chain links.
1. Using the grease fittings, lubricate the drive shaft bearings every 50 hours of operation.
See Figure 3-1.
2. Make sure all safety warning decals are readable. Remove sawdust and dirt. Replace any
damaged or unreadable decals immediately. Order decals from your Wood-Mizer
Customer Service Representative.
FIG. 3-1
0
50

MAINTENANCE
Transfer Chain Tension
MAINTENANCE 25doc070512 3-2
3
3.2 Transfer Chain Tension
See Figure 3-2. Use the adjustment bolts shown below to adjust the transfer chain
tension as necessary. The chain should lie freely on the guide bars.
CAUTION! Do not overtension the chains of TVS, Log
Deck and Cross Transfer Deck. Overtensioning may lead to
premature failure of the gear, bearings, rollers and chains.
See Figure 3-3. Adjust the transfer chain tension so that the chain lies freely on the
support roller.
FIG. 3-3
Adjustment
Bolts

MAINTENANCE
Drive Chain Tension
3
3-3 25doc070512 MAINTENANCE
3.3 Drive Chain Tension
Check tensions of the drive chains every 40 hours of operation and adjust as necessary.
The chains should have approximately 1,5 cm of slack.
See Figure 3-4. Loosen the mounting bolts and move the motor along with the mounting
plate in the direction indicated by the arrows.
FIG. 3-4
Mounting Bolts