woodmizer LT15S3 G13 Manual instruction

Wood-Mizer® Sawmill
Safety, Setup, Operation
& Maintenance Manual
LT15S3 G13 rev. A1.00
LT15M2 G13 rev. A1.00
LT15S3 D10 rev.A1.00
LT15M2 D10 rev. A1.00
Safety is our #1 concern! Read and understand all safety
information and instructions before operating, setting up or
maintaining this machine.
February 1998 Form #798
!

ii 15doc051506
This manual is to replace or to be used with all previous information received on the
Wood-Mizer®* sawmill. All future mailings will be an addition to or a revision of individual
sections of this manual as we obtain new information.
The information and instructions given in this manual do not amend or extend the limited
warranties for the equipment given at the time of purchase.
If You Need To Order Parts...
From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland
at [phone] or [phone]. From the continental U.S., call our toll-free Parts
hotline at 1-800-448-7881. Please have the vehicle identification number and your cus-
tomer number ready when you call. Wood-Mizer will accept these methods of payment:
Visa, Mastercard, or Select Purchase
COD
Prepayment
Net 15 (with approved credit)
Be aware that shipping and handling charges may apply. Handling charges are based on
size and quantity of order. In most cases, items will ship on the day they are ordered.
Second Day and Next Day shipping are available at additional cost.
If You Need Service...
From Europe call our European Headquarters and Manufacturing Facility in Kolo, Poland
at [phone] or [phone]. From the continental U.S., call us toll-free at
1-800-525-8100. Ask to speak with a Customer Service Representative. Please have
your vehicle identification number and your customer number ready when you call. The
Service Representative can help you with questions about alignment of your mill, blade
sharpening, or cutting a particular species of wood. He also can schedule you for a ser-
vice call.
Office Hours: All times are Eastern Standard Time. Please remember that Indiana does
not go on Daylight Savings Time in the summer.
IMPORTANT! Read the entire Operator's Manual before
operating the sawmill. Take notice of all safety warnings
throughout this manual and those posted on the machine.
Keep this manual with this machine at all times, regardless
of ownership.
*Wood-Mizer®is a registered trademark of Wood-Mizer Products, Inc.
Country Monday - Friday Saturday Sunday
U.S., Indiana 8 a.m. to 5 p.m. 8 a.m. to 4 p.m. Closed
Poland 8 a.m. to 4:30 p.m. 8 a.m. to 1 p.m. Closed

15doc051506 iii
Sawmill and Customer Identification
Each Wood-Mizer LT15 sawmill is identified with a revision and VIN numbers.
The VIN number contains the month, year and place of manufacture, the base model and
the engine/motor configuration. The revision number helps identify the exact design of the
equipment. See the figure for a description of the revision number.
When you pick up your mill, you will receive a customer number. The VIN number, revi-
sion, and your customer number expedite our service to you. Please write these numbers
below so you have quick, easy access to them.
REVISION NUMBER DESCRIPTION.
Customer No. VIN No. Revision No.
A1.
Major Revision Code 00
Code
Minor Revision
Revision Number

Table of Contents Section-Page
i 15doc051506 Table of Contents
SECTION 1 SAFETY & GENERAL INFORMATION 1-1
1.1 Blade Handling.......................................................................................................... 1-2
1.2 Sawmill Setup............................................................................................................ 1-2
1.3 Sawmill Operation.....................................................................................................1-3
1.4 Sawmill Maintenance................................................................................................1-5
1.5 Belt Sizes...................................................................................................................1-7
1.6 Blade Sizes ................................................................................................................ 1-7
1.7 Cutting Capacity........................................................................................................ 1-8
1.8 Engine/Motor Specifications..................................................................................... 1-8
1.9 Overall Dimensions................................................................................................... 1-9
1.10 Components.............................................................................................................1-10
1.11 Electrical Information.............................................................................................. 1-11
SECTION 2 SAWMILL ASSEMBLY 2-1
2.1 Mounting Parts of LT15 Sawmills with gasoline......................................................2-1
2.2 Unpacking the Sawmill ............................................................................................. 2-6
2.3 Bed Frame Assembly ................................................................................................2-8
2.4 Frame Leg Adjustment............................................................................................2-13
2.5 Saw Head Assembly................................................................................................2-14
2.6 Feed Rope Assembly...............................................................................................2-18
2.7 Auxiliary Bed Rail...................................................................................................2-22
SECTION 3 SETUP & OPERATION 3-1
3.1 Sawmill Setup............................................................................................................ 3-1
3.2 Replacing The Blade .................................................................................................3-8
3.3 Tensioning The Blade................................................................................................3-9
3.4 Tracking The Blade................................................................................................. 3-10
3.5 Starting The Motor..................................................................................................3-12
3.6 Loading, Turning, And Clamping Logs..................................................................3-13
3.7 Up/Down Operation ................................................................................................3-17
3.8 Blade Guide Arm Operation....................................................................................3-18
3.9 Blade Drive Operation.............................................................................................3-19
3.10 Feed Operation ........................................................................................................ 3-22
3.11 Cutting The Log ......................................................................................................3-23
3.12 Edging......................................................................................................................3-25
3.13 Blade Height Scale..................................................................................................3-26
3.14 Water Lube Operation.............................................................................................3-27
3.15 Transporting the Sawmill........................................................................................ 3-29

Table of Contents Section-Page
Table of Contents 15doc051506 ii
SECTION 4 MAINTENANCE 4-1
4.1 Wear Life...................................................................................................................4-1
4.2 Sawdust Removal ...................................................................................................... 4-1
4.3 Carriage Track & Rollers .......................................................................................... 4-2
4.4 Vertical Mast Rails....................................................................................................4-2
4.5 Miscellaneous Lubrication ........................................................................................4-3
4.6 Blade Wheel Belts.....................................................................................................4-4
4.7 Up/Down System....................................................................................................... 4-4
4.8 Miscellaneous Maintenance ......................................................................................4-5
SECTION 5 TROUBLESHOOTING GUIDE 5-1
5.1 Sawing Problems....................................................................................................... 5-1
SECTION 6 ALIGNMENT 6-1
6.1 Pre-Alignment Procedures......................................................................................... 6-1
6.2 Preparing The Sawmill For Alignment ..................................................................... 6-2
6.3 Blade Installation and Alignment..............................................................................6-3
6.4 Blade Wheel Alignment............................................................................................6-5
6.5 Blade Guide Arm Alignment...................................................................................6-10
6.6 Aligning The Blade Guides.....................................................................................6-12
6.7 Blade Deflection......................................................................................................6-13
6.8 Blade Guide Vertical Tilt Adjustment.....................................................................6-14
6.9 Blade Guide Spacing...............................................................................................6-16
6.10 Horizontal Tilt Adjustment......................................................................................6-17
6.11 Side Supports...........................................................................................................6-18
6.12 Blade Height Scale Adjustment............................................................................... 6-19

Safety & General Information
1
1-1 15doc051506 Safety & General Information
SECTION 1 SAFETY & GENERAL INFORMATION
This symbol calls your attention to instructions concerning your personal safety. Be sure
to observe and follow these instructions. This symbol accompanies a signal word. The
word DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury. WARNING suggests a potentially hazardous situation
which, if not avoided, could result in death or serious injury. CAUTION refers to potentially
hazardous situations which, if not avoided, may result in minor or moderate injury to per-
sons or equipment. Read all safety instructions before operating this equipment and
observe all safety warnings!
Warning stripes are placed on areas where a single decal would be insufficient. To avoid
serious injury, keep out of the path of any equipment marked with warning stripes.
Read and observe all safety instructions before operating this equipment! Also read any
additional manufacturer’s manuals and observe any applicable safety instructions includ-
ing dangers, warnings, and cautions.
Always be sure that all safety decals are clean and readable. Replace all damaged safety
decals to prevent personal injury or damage to the equipment. Contact your local distribu-
tor, or call your Customer Service Representative to order more decals.
IMPORTANT! It is always the owner's responsibility to comply with all applicable federal,
state and local laws, rules and regulations regarding the ownership and operation of your
Wood-Mizer sawmill. All Wood-Mizer mill owners are encouraged to become thoroughly
familiar with these applicable laws and comply with them fully while using the mill.
Always properly dispose of all sawing by-products, including sawdust and other debris,
coolant, oil, fuel, oil filters and fuel filters.
Safety instructions are listed in this section by the following operations:
Blade Handling
Sawmill Setup
Sawmill Operation
Sawmill Maintenance

Safety & General Information
Blade Handling
Safety & General Information 15doc051506 1-2
1
1.1 Blade Handling
DANGER! Always disengage the blade and shut off the
sawmill engine before changing the blade. Failure to do so
will result in serious injury.
WARNING! Always wear gloves and eye protection when
handling bandsaw blades. Changing blades is safest when
done by one person! Keep all other persons away from
area when coiling, carrying or changing a blade. Failure to
do so may result in serious injury.
1.2 Sawmill Setup
WARNING! Do not set up the mill on ground with more than
a 10 degree incline. If setup on an incline is necessary, put
blocks under one side of the mill or dig out areas for the
legs to keep mill level. Setting up the mill on an incline
could cause it to tip over, resulting in serious personal
injury.
WARNING! Keep all persons out of the path of the saw
head while loading and unloading the sawmill. Failure to do
so may result in serious injury or death.

Safety & General Information
Sawmill Operation
1
1-3 15doc051506 Safety & General Information
1.3 Sawmill Operation
DANGER! Make sure all guards and covers are in place
and secured before operating or towing the sawmill. Failure
to do so may result in serious injury.
DANGER! Be sure the blade housing and pulley covers are
in place and secured.
DANGER! Always keep hands away from moving bandsaw
blade. Failure to do so will result in serious injury.
DANGER! Keep all persons out of the path of moving
equipment and logs when operating sawmill or loading and
turning logs. Failure to do so will result in serious injury.
DANGER! Maintain a clean and clear path for all necessary
movement around the mill and lumber stacking areas. Fail-
ure to do so will result in serious injury.
DANGER! Always be sure the blade is disengaged and all
persons are out of the path of the blade before starting the
engine or motor. Failure to do so will result in serious injury.
WARNING! Always disengage the clutch/brake mechanism
whenever the sawmill is not cutting. Failure to do so may
result in serious injury.
WARNING! Always wear eye, ear, respiration, and foot pro-
tection when operating the sawmill. Failure to do so may
result in serious injury.
WARNING! Secure all loose clothing and jewelry before
operating the sawmill. Failure to do so may result in serious
injury or death.
WARNING! Always make sure log is clamped securely
before sawing. Failure to do so may result in serious injury
or death.
WARNING! Use ONLY water with the water lube acces-
sory. Never use flammable fuels or liquids. If these types of
liquids are necessary to clean the blade, remove it and
clean with a rag. Failure to do so may result in serious
injury or death.
CAUTION! Be sure the log clamps are all the way down
before loading a log onto the bed. Failure to do so may

Safety & General Information
Sawmill Operation
Safety & General Information 15doc051506 1-4
1
result in machine damage.
CAUTION! Before loading a log, be sure the cutting head is
moved far enough forward so the log does not hit it. Failure
to do so may result in machine damage.
CAUTION! Do not try to force the saw head beyond its
upper and lower travel limits. Damage to the up/down sys-
tem may result.
CAUTION! Be sure to stop the blade when returning the
carriage. This will not only prevent the blade from being
pulled off and ruined by a wood sliver, but also will increase
the life of the blade.
CAUTION! The saw head will hit the spring-loaded ramp
stops when adjusted for low cuts. Remove the loading
ramps before sawing to prevent damage to the saw head
and/or blade guide arm.

Safety & General Information
Sawmill Maintenance
1
1-5 15doc051506 Safety & General Information
1.4 Sawmill Maintenance
WARNING! Always secure the cutting head with a chain or
a brace before adjusting the up/down chain. The cutting
head may fall, causing severe injury or death.
WARNING! Always secure the cutting head with a chain or
a brace before adjusting the mast pads. The cutting head
may fall, causing severe injury or death.
CAUTION! Never use grease on the mast rails as it will col-
lect sawdust.
CAUTION! Do not use chain lube. It causes sawdust
buildup in chain links.

Safety & General Information
Sawmill Maintenance
Safety & General Information 15doc051506 1-6
1
Pictogram decals used to warn the user about danger in the LT15:
FIG. 1-0
Carefully read operator’s manual before
handling the machine. Observe instructions
and safety rules when operating
Stay clear of hot surfaces
Do not open or remove safety shields while
engine is running
Do not open or remove safety shields while
engine is running
Close shields and guards prior to operating
the machine
PICTOGR

Safety & General Information
Belt Sizes
1
1-7 15doc051506 Safety & General Information
1.5 Belt Sizes
See Table 1-1. Belt sizes for the LT15 are shown.
1.6 Blade Sizes
See Table 1-2. Wood-Mizer TRU•SHARP™ offers three types of blades to provide effi-
cient sawing for all models of sawmills. The engine/motor size of your sawmill and the
type of wood you saw should determine which blade you choose for optimum perfor-
mance.
See The Blade Handbook for blade hook angle, tooth height, and tooth set specifica-
tions.
Description Belt Size Wood-Mizer
Part #
Motor Drive Belt (E11) BX81 014819
Engine Drive Belt (G13) BX81 014819
Blade Pulley Belts B57 1
1 To insure proper blade tracking, use Goodyear, Dayco Super II, or
Browning belts only.
P04185
Engine Drive Belt (D10) HB2155Li 092361
TABLE 1-1
Engine/Motor Size Recommended Blade For Sawing:
Softwood Hardwood Frozen or Hard-to-Cut
Wood
5 hp - 15hp B275IH1030
B275IH741030 B375IH929 B375IH929 1
1 TRU•SHARP™ “F” blades use a 9/29 profile (9° hook angle and 29° back angle) and are de-
signed to cut frozen and/or extremely dense, hard-to-cut wood. Standard TRU•SHARP™
blades use a 10/30 profile.
16hp or more B376IH1030
B376IH741030 B275IH1030 B275IH741030
B376IH1030
B376IH741030 2
2 Customer may choose preferred blade.
B375IH929 1
Electric Motor B376IH1030
B376IH741030 B275IH1030 B275IH741030
B376IH1030
B376IH741030 2
B375IH929 1
TABLE 1-2

Safety & General Information
Cutting Capacity
Safety & General Information 15doc051506 1-8
1
1.7 Cutting Capacity
See Table 1-3. The log size capacities of the LT15 sawmills are listed below.
See Table 1-4. The performance capacity of the LT15 sawmill is listed below. Peak cut-
ting rates are measured in 12” (30 cm) wide red oak and represent the capability of the
sawmill only. Rates based on using Tru-Sharp 11/4” x .042 blades.
1.8 Engine/Motor Specifications
See Table 1-5. The power options available for the LT15 sawmill are listed below.
Max.
Diameter Max.
Length 1
1 Each additional bed frame segment adds approximately 195
cm ( 6’ 5” ) to length capacity.
LT15 S3 71 cm 5,4 m
LT15 S2 71 cm 3,5 m
LT15 M2 71 cm 5,2 m
LT15 M3 71 cm 7,9 m
TABLE 1-3
Model Cutting Rate
LT15 E11, G13, D10 16 ft. (3.3 m)/min.
TABLE 1-4
Engine/Motor Type Manufacturer Model No. Specification
Motor (7.5 kW) Tamel S.A., Poland Sg112M-2PE 3 x 380V, 50 Hz
13HP Gasoline Kohler CH13T Spec #PA22519 398 ccm
10HP Diesel Engine Yanmar, Japan L100 406 ccm, 3600 min-1
TABLE 1-5

Safety & General Information
Overall Dimensions
1
1-9 15doc051506 Safety & General Information
1.9 Overall Dimensions
See Figure 1-1. The overall dimensions of the LT15 sawmills are shown below.
FIG. 1-1
1995 mm
2212 mm
1804 mm
1980 mm
2305 mm
LT15S3
LT15M2

Safety & General Information
Components
Safety & General Information 15doc051506 1-10
1
1.10 Components
See Figure 1-2. The major components of the Wood-Mizer LT15G13 are shown below.
FIG. 1-2
Water Tank
Bed Rail
Blade Motor
Saw Head
Bed Frame
Bed Frame
Blade Tension Han-
dle
Log Clamp
Up/Down & Feed
Crank Handle
Blade Guide Arm
Knob
Blade Guides
Adjustable Frame
Leg

Safety & General Information
Electrical Information
1
1-11 15doc051506 Safety & General Information
1.11 Electrical Information
See Figure 1-3. The electrical symbol diagram of the LT15 equipped with the E11 electric
motor is shown below.
Safety Switches: LS1 - located on the blade housing cover, DS1 - activated with the
safety handle, DS2 - activated with the clutch/brake handle.
FIG. 1-3
Q
15E11P2

Safety & General Information
Electrical Information
Safety & General Information 15doc051506 1-12
1
See Table 1-6. The electrical components are listed in the table below.
See Figure 1-4. The electrical symbol diagram of the LT15 equipped with the G13 gas
engine is shown below.
ID Mfg. Part No. Manufacturer Wood-Mizer
Part # Description
F1 GZ1 M21 SCHNEIDER -- Switch, Motor On/Off
F2 C60N 24395 SCHNEIDER -- Switch
QABB OT32E3 ABB -- Disconnector
TR TMA 63
240/380/415-24V EFA -- Transformer, 240/380/415-24V
1M LC1 D0901 SCHNEIDER 084305 Contactor
2M LC1 D1801 SCHNEIDER 084306 Contactor
3M LC1 D1810 SCHNEIDER 084307 Contactor
TDR LR2DS2 SCHNEIDER -- Relay, Time
TABLE 1-7
FIG. 1-4
15G13P
Motor
On/Off
Flywheel
Spark Plug
LS1, LS2 -
DS1 -
DS2 -
Safety switches located on the blade housing covers
Safety switch activated with safety grip
Safety switch activated with clutch/brake handle

SAWMILL ASSEMBLY
Mounting Parts of LT15 Sawmills with gasoline
2
2-1 15doc051506 SAWMILL ASSEMBLY
SECTION 2 SAWMILL ASSEMBLY
2.1 Mounting Parts of LT15 Sawmills with gasoline
2.1.1 Parts specifications
Table 1:
Fig. Wood-Mizer Part
No. Description Qty. LT15S3 Qty. LT15M2
094132 LT15 Sawmill Saw
Head 11
094697 LT15 Bed Section,
Complete (2.75 m) -- 2
094514 LT15 Bed Section,
Complete (1.95 m) 3--
094249-1 Bed Extension
Tube, Painted 22
092569-1 Feed Rope Mount
Bracket 11
094250-1 Track Rail,
Zinc-plated (Short) 22
086035-1 Leveling Wedge,
Painted 11
085994-1 Bed Leg Mounting
Washer, Painted 12 12
086659-1 Frame Mounting
Strap, Zinc-plated 43
095745-1 Leg Mounting Block 12 12

SAWMILL ASSEMBLY
Parts specifications
SAWMILL ASSEMBLY 15doc051506 2-2
2
094530 Log Clamp 3 2
092570-1 Feed Rope Mount
Bracket 11
085982-1 Log Side Support,
Complete 64
094427-1 (LT15S3)
094696-1 (LT15M2) Track Rail 3 2
R02080 Rope 8.30 7,70
086745 Middle Track Cover
with Felt Wiper 11
086323 Left Track Wiper 2 2
086322 Right Track Wiper 2 2
086287 Plate, PC Guard 1 1
086171-1 Side Bracket 2 2
086172-1 Bottom Bracket 1 1
095490-1 Auxiliary Bed Rail 1 1
085981-1 Thick Spacer
Washer 64
Table 1:

SAWMILL ASSEMBLY
Specifications of Fasteners
2
2-3 15doc051506 SAWMILL ASSEMBLY
2.1.2 Specifications of Fasteners
086723-1 LT15 Foot Mount
Plate 12 12
Vertical Mast Lock Assembly
086743-1 Zinc-plated Pin 2 2
F81045-1 Roll Pin 6x50 2 2
F81044-21 Roll Pin 3x20 2 2
087301 CompressionSpring
18x37x1.8 22
F81043-2 Cotter Pin S-Zn
4x25 22
F81058-1 Flat Washer 17 2 2
Table 2:
Wood-Mizer No. Description Qty.
LT15S3 Qty. LT15M2
Sample designations of fasteners:
F81056-1 13 Flat Washer 36 26
F81004-12 M12x55 Bolt 2 2
F81031-2 M6-8-B Nut 2 2
Table 1:
6,5
8
8,
4
20
M8 Nut M8x20 Bolt 8,4 Washer