Woodson WGPC61 User manual
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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e without notice
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
WOODSON CONTACT TOASTER
Model WGPC61
FEATURES
All stainless steel body construction
8 programmable timer settings
All stainless steel Platens
Easy-clean smooth metal conduit to route cables to upper cooking plate
Gas strut assist lift and lower
Heavy duty rotary on off switch
Multiple switch settings
Computer controlled Timer
Table of Contents
General Recommendations................................................................................2
Specifications...................................................................................................................3
Technical Specifications ........................................................................................3
Technical/Connection Diagram ..............................................................................4
Rating Plate.........................................................................................................5
Installation.......................................................................................................6
General Precautions .........................................................................................................6
Setting Up.......................................................................................................................7
Handling..............................................................................................................7
Site Preparation ...................................................................................................7
Unpacking ...........................................................................................................7
First Time Operation.............................................................................................7
Electrical Connection........................................................................................................8
Operation.........................................................................................................9
General Recommendations ...............................................................................................9
Introduction to Operation ...............................................................................................10
Product Overview...............................................................................................10
Operating Instructions....................................................................................................11
Setting the Timers..........................................................................................................13
Timer Adjustment...............................................................................................13
Temperature Adjustment................................................................................................14
Cleaning Procedure ............................................................................................15
External Surfaces ...............................................................................................15
Internal Surfaces................................................................................................15
General Safety...............................................................................................................16
Service..............................................................................................................16
Sharp Edges ......................................................................................................16
Hot Surfaces......................................................................................................16
Power Cables.....................................................................................................16
Maintenance...................................................................................................17
Routines........................................................................................................................17
Schedules..........................................................................................................17
Log Books..........................................................................................................17
Inspection .........................................................................................................17
Faults................................................................................................................17
Stainless Steel Protection................................................................................................18
Cleaning............................................................................................................18
Corrosion Protection...........................................................................................18
Surface Finish....................................................................................................18
Water Damage ..............................................................................................................19
Information .......................................................................................................19
Access to Electrical Wiring and Mechanical Parts ...................................................19
Replacements................................................................................................................20
Electronic Controller, Temperature Probe .............................................................20
Electrical Parts ...................................................................................................20
Mechanical Parts................................................................................................20
Servicing and Replacement Information Line....................................................................20
Troubleshooting..............................................................................................21
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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e without notice
Page 1
Electrical Diagrams .........................................................................................22
Spare Parts Assembly......................................................................................23
Warranty........................................................................................................25
Appendix 1 – Australian Warranty and Importer/Distributor Contact Details ........................25
Australian Warranty Policy & Procedure............................................................................25
WARRANTY REQUEST FORM...........................................................................................28
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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Page 2
WARNING!
The manufacturer cannot be held responsible for in
j
uries or dama
g
es of an
y
kind occurred to persons, machine or others, due to lack of conformity with
the operation instructions indicated in this documentation and for abuse,
misuse and lack of conformity with the instructions indicated in thi
s
documentation as well as installation, uninstall, service, tune-up,
maintenance requirin
g
the removal of the safety barriers not performed B
Y
TRAINED AND AUTHORISED SPECIALISTS, will result in the IMMEDIATE LOSS
OF THE WARRANTY.
Loss of warranty will result from any service performed to the machine,
when:
o Safety barriers are removed without disconnectin
g
the power line and
the water supply. When any safety provision of the machine has been
bypassed, removed or excluded.
o Machine is installed in provisional, improper or unsafe conditions fo
r
lack of compliance with safety provisions (fuses, main breaker,
ground line, or water inlet and discharge valves).
When unauthorised modifications or unauthorised additions of
devices are made, which modify the operation cycles, indicated
on the data chart delivered with the machine.
o When non-genuine spare parts are used.
o Installation or stora
g
e in inadequate spaces accordin
g
to the
indications of manufacturer.
o Machine utilization different from the scope foreseen as written in the
documentation (ex. Dishes of type or sizes different from specified).
o Utilization of dispensers with corrosive products.
General Recommendations
ATTENTION
Carefully read this instruction booklet, as it contains important advice for safe installation, operation and
maintenance. Keep this booklet on hand in a safe place for future reference by other operators or service
technicians.
Do not store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance.
Qualified personnel, specifically trained in the following instructions, can perform installation and service of the
machine:
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 3
Specifications
Technical Specifications
Safety Clearance
A clearance of 100mm should be maintained around the toaster.
SPECIFICATIONS
Model WGPC61
Height 300mm
Width 410mm
Depth 628mm
Voltage 240v
Power 2100W
Current 10 A
Connection 10A Lead and Plug (Supplied)
Mass 23 kg
Capacity 4 Sandwiches
Temperature 205C
SHIPPING
Height 400mm
Width 550mm
Depth 650mm
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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Page 4
Technical/Connection Diagram
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
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Page 5
Rating Plate
The rating plate of the appliance contains identification and technical data and is located on the unit as shown
below.
Sample Only
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 6
WARNING!
Installation must comply with local electrical and health & safety requirements.
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death.
Installation
General Precautions
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before installation, maintenance
or servicing this equipment
Do NOT use this appliance for other than its intended use.
Do NOT store explosive substances such as aerosol cans with a flammable propellant in or near this
appliance.
Regulations require that all units be installed to the appropriate Australian standards.
Regulations require that authorised persons carry out all electrical work.
Only use this appliance with voltage specified on the rating label.
Be careful not to touch moving parts.
ATTENTION
Ensure that a trained person installs this machine.
Ensure the customer is trained on how to use the machine.
Ensure the customer is given the manual
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 7
Setting Up
Handling
Use suitable means to move the appliance: eg. A lift truck or fork pallet trucks (the forks should
reach more than halfway beneath the appliance).
Site Preparation
Ensure the site is level and properly cleaned.
The toaster is to be placed on a suitable bench or worktop, at a comfortable working height. (850mm –
900mm)
Ensure the press toaster is placed on a level, stable work surface, away from other heat, water or grease
emitting devices.
Unpacking
Check the machine for damage before and after unpacking. If machine is damaged, contact the
dealer.
Wear protective gloves to unpack the appliance from the box.
The unit is supplied fully assembled.
Unpack and visually inspect the unit for damage or missing parts. Report any problems to the distributor
or manufacturer.
Remove all protective plastic film, tapes, ties and packers before installing and operating. Clean
off any glue residue left over from the protective plastic film.
Wipe all surfaces with a clean, sanitised cloth.
First Time Operation
Read the complete instruction manual before proceeding.
The toaster is preset in the factory with the following settings:
o Cooking temperature 205 degrees C.
o The timers have not been factory set.
o Refer to Section“ Setting the timers” Page 13
Plug the unit into a power source. Ensure the electrical cable is not damaged and does not hang over the
counter, and the “ON/OFF” button is set to the “OFF” position.
Your toaster is ready to use.
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 8
Electrical Connection
WARNING!
This machine must be installed in accordance with AS/NZS 60335.1
Information
The electrical supply shall comply with the rating plate data.
The machine is supplied with a plug and lead (10A).
Ensure that machine is connected to a power point with compatible power rating of 240 volts 10 amps.
The machine must be plugged directly into the power outlet. The use of extension leads or power boards
are not to be used.
The equipment should be earthed according to local electrical codes to prevent the possibility of electrical
shock. It requires an earthed receptacle with separate electrical lines, protected by fuses or circuit
breaker of the proper rating.
If the supply cord is damaged, it MUST be replaced by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard. Power cable cannot be stretched kinked, pressed, during
normal operation, service or anytime
WARNING!
Some procedures in this manual require the power to the equipment to be turned off and
isolated. Turn the power OFF at the power point and unplug the power supply lead by the
plug body. If the power point is not readily accessible turn the equipment off at the isolation
switch or the circuit breaker in the switchboard. Attach a yellow “CAUTION-DO NOT
OPERATE” tag. This must be performed where relevant unless the procedures specify
otherwise.
FAILURE TO DO SO MAY RESULT IN ELECTRIC SHOCK.
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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Page 9
Operation
General Recommendations
When using any electrical appliance, safety precautions should always be observed.
Our appliances have been designed to give high performance. Hence, the appliance must be used exclusively for
the purpose for which it has been designed.
Read these instrucitons carefully and retain for future reference
All units MUST be installed according to the procedures stated in the installation section of this manual.
This appliance should not be operated by person/s (including children) with reduced physical, sensory or
mental capabilities, or lack of experience or knowledge, unless they have been given supervision or
instruction concerning the safe use of the appliance by person/s responsible for their safety.
In the case of new personnel, training is to be provided in advance.
Do NOT use this appliance for any other purpose than its intended use.
Do NOT store explosive substances such as aerosol cans with a flammable propellant in or near this
appliance.
The surfaces of this unit are HOT when in operation. Signage should be displayed for personnel and
customers.
Keep fingers out of "pinch point" areas. Clearances between the doors, pans and panels are necessarily
small.
This unit is NOT waterproof. Do NOT use jet sprays or hoses to the exterior of the appliance.
If the power supply cord becomes damaged, it must be replaced by the manufacturer, an authorised
service agent or similarly qualified persons to avoid a hazard.
Do NOT use machine if power supply cord is damaged.
Be careful not to touch moving parts.
Do NOT use sharp objects to activate controls.
If any fault is detected, disconnect the Contact Toaster from the mains and call the service agent.
Do NOT use the Contact Toaster in an explosive atmosphere.
Avoid exposure to direct heat and/or humidity sources.
The manufacturer declines any liability for damages to persons and/or things due and to an
improper/wrong and/or unreasonable use of the machine.
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 10
Introduction to Operation
The Woodson Contact Toaster been specifically designed to meet the rigorous demands of a busy food service
operation.
Each Woodson Contact Toaster has been assembled and tested according to Stoddart’s strict quality standards.
Product Overview
Configuration may vary according to model.
timer settin
g
s
ON/OFF switch
Handle
Bottom Platen
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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Page 11
Operating Instructions
1. Visually check the toaster is clean, in good repair and safe.
2. Ensure that the top platen is in a closed position.
3. Turn the power switch to the “ON” position. The power “ON” indication light located on the control panel
will be illuminated. If the indicator light does not illuminate refer to the trouble shooting section of the
manual.
4. Allow the press toaster to preheat for approximately 30 minutes. The temperature ready indicator light
will turn itself off once the press toaster has reached its optimum operating temperature. The press
toaster is preset to operate with a 205°C surface cooking temperature.
5. Ensure that the 8 display timers are set to the desired cook time on the control panel (
refer to
programming the toaster instructions in this manual).
6. Lift the top platen up to a fully open position by the handle provided.
7. The top platen will remain in the open position, as it is spring-loaded.
8. Take extreme care when lifting, do not touch the cover or cooking surface to avoid skin burns.
9. Place the food product onto the cooking surface and close the top platen.
10. Ensure that the product is placed in the middle of the cooking surface, to prevent the top platen from
tilting and producing uneven product.
11. Press the appropriate display timer button (i.e. 1,2,3,4,5,6,7,8) to start the cooking procedure. The time
shown in the window above the corresponding button will begin to count down.
12. Once the count down timer reaches “000”, the timer will emit a beeping sound. Press the appropriate
display timer button again, to de-activate the timer. Lift the top platen fully to the open position and
remove the toasted product.
13. When toaster is first turned on, timers 1 to 4 are shown on display. To show positions 5 to 8 press 5/8
Timer button and timer 5/8 indicator light will come on. To go back to 1/4 timers press the 1/4 timer
button and the timer 5/8 indicator light will go out. This indicates that you are now in the 1/4 timer
settings.
NOTE!
Do not use the press toaster until the temperature ready light is off, as you will not
achieve optimum product quality results.
CAUTION!
The surfaces on this unit are hot!
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 12
14. Replace the top platen back in to the down position when the product has been removed.
15. Periodically clean the crumb tray mounted at the front of the press toaster, to ensure it does not overflow.
Take extreme care when removing the crumb tray, ensure you grab the crumb tray handle using heat
resistant gloves and do not touch the cooking surface to avoid skin burns.
16. Once the crumb tray is emptied and cleaned with a clean sanitised cloth, ensure the tray locator is wiped
with a clean cloth before placing the tray back into its position.
NOTE!
The timer can be stopped if necessary, by pressing the timer button and holding it for
3 seconds.
NOTE!
To ensure optimum product quality, the top plate must be closed after every run, to
maintain constant temperature.
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 13
Setting the Timers
The Control panel has 8 timers located along the front of the control panel. The displays indicate the pre-
programmed times in minutes and seconds.
The unit is configured so that is equal to 1 minute 20 seconds.
Timer Adjustment
1. Press and hold Programme Button for 3-4 seconds.
2. Display 1 will flash.
3. Use the & arrow buttons to adjust time if necessary.
4. Press the Set button.
5. Repeat the above steps for the other display timer buttons if necessary (i.e. 1,2,3,4 -1,2,3,4,)
NOTE!
To change the times follow the steps below.
NOTE!
By pressing the programme button again, it will automatically go to the next timer
display in order of sequence, i.e. 1,2,3,4,5,6,7,8).
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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Page 14
NOTE!
After each cook wipe plates with moist cloth.
Temperature Adjustment
1. Locate the temperature calibrating screw on the rear of the toaster.
2. Open the top platen.
3. Position the surface probe at the centre of the lower platen.
4. Take temperature once the temperature ready indicator light comes on.(Should read 215°C + or –10°C)
5. Adjust the temperature adjusting screw with a screw driver by turning 1/8 of a turn each time. Turn
clockwise to increase temperature and anticlockwise to decrease temperature.
6. Repeat 3 and 4 until desired temperature is achieved.
.
After Hours
The unit MUST be switched OFF
Cleaning Procedure
Clean Plates Daily (10 mins)
Materials Required
Grill Cleaner
Stainless Cleaner
Cleaner pad
Clean Sanitised Towel
Paper Towel
Small Container of hot water.
IMPORTANT!
The temperature can only be ad
j
usted after the toaster has been turned on and allowed
to operate through 2-3 cycles. Approximately 30 minutes
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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Page 15
WARNING!
The external surfaces of this unit are NOT waterproof, do NOT hose.
WARNING!
DO NOT pour water directly onto the platen surface.
NOTE!
Toaster should be moved in front of operating grill exhausts to perform clean.
CAUTION!
DO NOT spray Stainless Cleaner onto the cooking surface.
Cleaning Procedure
1. Turn toaster off and remove electric cord from power point
2. Wearing grill cleaning gloves and apron, apply Grill Cleaner with the Cleaner pad .
3. Scrub the baked on soil. Wipe soil from the toaster using a clean sanitised towel and small amount of water to
rinse the platens using a damp cloth. Continually rinse the towel in hot water and thoroughly rinse both
platens. Wipe over unit with a clean dry cloth.
4. Remove drip tray. Dry wipe drip tray and then wash, rinse and sanitise. Air-dry and replace.
5. When the toaster has cooled down, spray a small amount of Stainless Cleaner onto a paper towel and wipe
over the stainless steel surfaces of the toaster.
External Surfaces
Clean the stainless steel and metal parts with warm (not hot) soapy water and a sponge.
Rinsed the stainless steel and metal parts with clean, fresh water.
After cleaning, thoroughly wipe the stainless steel and metal parts dry with a soft cloth. Do NOT let water
pool on the unit. Check crevices and folds.
Internal Surfaces
Clean the internal surfaces with warm (not hot) soapy water and a sponge.
After cleaning, thoroughly wipe the stainless steel and elements with a soft cloth.
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
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ect to chan
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Page 16
General Safety
Service
Stoddart, one of our agents, or a similarly qualified person(s) should carry out any and all repairs, maintenance
and services. Any repair person(s) should be instructed to read the safety warnings within this manual before
commencing work on these units.
Do not remove any cover panels that may be on the appliance.
Sharp Edges
Steel cutting processes such as those used in the construction of this appliance result in sharp edges. Whilst any
such edges are removed to the best of our ability it is always wise to take care when contacting any edge.
Particular care should be taken to avoid contact with any steel edge, and warnings should be given in regards to
the danger of such contact to any repair or maintenance person(s) prior to commencement of any servicing.
Hot Surfaces
This unit can get very hot. Ensure everyone is aware that the appliance is operating and take care to avoid
contact with hot surfaces.
Power Cables
Ensure that any damaged power cord is replaced before further use.
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
j
ect to chan
g
e without notice
Page 17
WARNING!
If any electrical wires are damaged, the unit must NOT be switched
ON until the parts have been fixed as injury or death can occur.
Maintenance
Routines
Schedules
To maintain optimal performance, maintenance and cleaning schedules must be regular and thorough.
The unit should be cleaned at the end of the every work day.
Log Books
Log books should be kept for all cleaning and maintenance of this unit.
Inspection
Surfaces should be checked at least once a week for damage or deterioration.
As part of the maintenance, a qualified technician MUST check the controls, mechanical parts and
electrical wiring for damage, deterioration or need of adjustment.
Faults
Not repairing small faults immediately can cause a complete breakdown. If any small faults occur, have
them attended to promptly by a qualified technician.
All faults should be reported to the distributor and manufacturer.
INSTALLATION,OPERATION & MAINTENANCE
Woodson Contact Toaster
–
WGPC61
Due to continuous product research and development, the information contained herein is sub
j
ect to chan
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e without notice
Page 18
Stainless Steel Protection
Cleaning
For cleaning a stain on the surface of the stainless steel, check the cleaning section of the operation
manual.
All metal surfaces should be checked while cleaning for damage, scuffs or scapes as these can lead to rust
and further damage to the product.
Corrosion Protection
Stainless steel exhibits good resistance to corrosion however, if not properly maintained stainless steel can
rust.
Any sign of mild rust or corrosion should be thoroughly cleaned with warm soapy water and dried as soon
as possible.
NEVER use abrasive pads or cleaners for cleaning.
Medium rust or corrosion can treated by a commercial cleaning agent that contains
citric/oxalic/nitric/phosphoric. Do NOT use cleaning agents with chlorides or other harsh chemicals as this
can cause corrosion. A lemon slice or a few drops few drops of lemon juice added to the water can be
used as a substitute. After treatment, wash with warm (not hot) soapy water and dry thoroughly.
Thoroughly wipe the surfaces dry after cleaning and do NOT let water pool on the unit. Check crevices and
folds for pooling.
If an abrasive product is used while cleaning, thoroughly dry the unit and leave in an open or oxidised
area for the stainless steel protective layer to replenish.
When using, ensure all liquids and moisture is cleaned up straight away. Food liquids such as juices from
vegetables and fruits should NOT be left on preparation surfaces.
Do NOT leave items on the stainless steel such as cutting boards, rubber mats and bottles.
Surface Finish
To protect the polish, stainless steel should be dried by wiping a dry soft cloth in the same direction as
grained polish.
For NON-food contact surfaces, a light oil can be wiped on the surfaces with a cloth to enhance the
stainless steel surface. Wipe in the direction of the grain.
Some commercial stainless stain cleaners can leave residue or film on the metal; this may trap fine
particles of food on the surface, thus deeming the surfaces not food safe.
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