Woodward easYgen-1800 User manual

Technical Manual
easYgen-1800
Genset Control
B37685A
easYgen-1800

Woodward GmbH
Handwerkstr. 29 — 70565 Stuttgart — Germany
Phone [phone]‑510
Fax [phone]‑101
[email protected]
© 2019 Woodward GmbH
2 easYgen-1800 B37685A

3easYgen-1800B37685A

Brief Overview
Fig. 1: easYgen-1800
1 Terminals 1 to 22: Power supply, relays, discrete inputs, MPU, D+, ...
2 Terminals 23 to 26: CAN (J1939)
3 Terminals 33 to 35: RS-485 interface
4USB service port for PC/laptop with ToolKit-SC
5 Terminals 62 to 64: RS-232 interface
6 ETHERNET interface connector (RJ-45)
7 Terminals 56 to 61: Analog inputs
8 Terminals 49 to 55 (screwable): Generator and Ground current, discrete input 8
9 Terminals 45 to 48: Generator voltage
10 Terminals 41 to 44: Mains voltage
11 Terminals 36 to 40: Relay outputs
12 SD micro card slot
The easYgen-1800 is a control units for engine-generator system management
applications.
The control unit can be used in applications such as: co-generation, stand-by, AMF or
distributed generation.
Scope of delivery
The following parts are included in the covering box. Please check prior to the installation
that all parts are present:
• Device easYgen genset control
4 easYgen-1800 B37685A
Brief Overview

All terminal connectors that need to be screwed are delivered with plug and jack
• Clamp fastener installation material (4x)
• »Installation Procedure Supplement« paper with links to the latest edition of
Technical Documentation and software for download:(http://www.wwdmanuals.com/
easygen-1800)
Con󰍓guration software and Technical Manual are available at Woodward website:http://
www.woodward.com/easYgen-1800.aspx
5easYgen-1800B37685A
Brief Overview

Sample application setup
Fig. 2: Sample application setup
The picture above shows a typical application of the easYgen control unit. It is used as
control unit of an AMF (automatic mains failure) application with a single genset.
• In this case, it will function as an engine control with generator, mains and engine
protection.
6 easYgen-1800 B37685A
Brief Overview

• The control unit can open and close the generator circuit breaker (GCB) and the
mains circuit breaker (MCB).
Transition procedures are described in chapter ╚═▷ “Transition Procedures”.
7easYgen-1800B37685A
Brief Overview

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
1 General Information 11
1.1 About this Manual 11
1.1.1 Revision History 11
1.1.2 Symbols Used in this manual 12
1.2 Copyright And Disclaimer 13
1.3 Service And Warranty 14
1.4 Safety 15
1.4.1 Intended Use 15
1.4.2 Personnel 15
1.4.3 General hazard warnings 16
2 System Overview 17
2.1 Display and Status Indicators 18
2.2 Features and Functions of both easYgen-800 and -1800 19
2.3 Functions 22
2.4 Intended Use of This Control 22
3 Installation 24
3.1 Mounting 24
3.2 Wiring 24
3.3 Interfaces 31
3.3.1 Ethernet Interface Connection 31
3.4 Micro SD Card Slot 32
3.5 Install ToolKit-SC 33
4Con󰍏guration 34
4.1 Access to the Control 35
4.1.1 Front Panel: Operating and Display Elements 35
4.1.2 Front Panel Control 38
4.1.2.1 HMI Screens Without Password Level 39
4.1.3 Con󰍓gure ToolKit-SC 41
4.1.3.1 Con󰍓gure Communication 41
4.1.3.2 Manage Con󰍓guration Data 42
4.1.3.3 Con󰍓gure Customized Language 42
4.1.4 Access via ToolKit-SC Con󰍓guration Tool 44
4.2 Parameters 45
4.2.1 Parameter Menu Structure 45
4.2.2 Parameter Settings Menu--HMI Access 46
4.2.3 Con󰍓gure Measurement 47
4.2.4 Con󰍓gure Application 49
4.2.4.1 Con󰍓gure Inputs and Outputs 49
4.2.4.2 Con󰍓gure Engine 66
8 easYgen-1800 B37685A
Table of Contents

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4.3 Con󰍓gure TEST Run 68
4.2.4.4 Con󰍓gure Breakers 69
4.2.5 Con󰍓gure Monitoring 70
4.2.5.1 Monitoring Mains 70
4.2.5.2 Monitoring Generator 72
4.2.5.3 Monitoring Breakers 76
4.2.5.4 Monitoring Engine 76
4.2.5.5 CAN Interface 78
4.2.5.6 Other Monitoring 78
4.2.6 Con󰍓gure Interfaces 79
4.2.6.1 Con󰍓gure GSM Module 80
4.2.6.2 Con󰍓gure Ethernet Interface 81
4.2.7 Con󰍓gure Maintenance 83
4.2.8 Con󰍓gure Counters 84
4.2.9 Con󰍓gure Switchable Parameter Set 86
4.2.10 Con󰍓gure Language / Clock 86
4.2.11 Con󰍓gure System Management 87
4.2.12 Con󰍓gure HMI 87
4.3 Selectable Inputs/Outputs/Sensors 88
4.3.1 Programmable Sensors 88
4.3.2 Programmable Inputs 90
4.3.3 Programmable Outputs 92
4.4 Status Menu 97
4.4.1 HMI Status Screens 97
4.4.2 ToolKit-SC Status Screens 98
4.4.3 Con󰍓gure For Using Accessories 100
4.4.3.1 IKD 1 I/O Expansion Board for Woodward Controllers 101
5 Operation 103
5.1 Warning/Alarm Signaling 104
5.1.1 Alarm Acknowledgment 104
5.2 Operation Modes 105
5.2.1 Operation Mode AUTO 105
5.2.2 Operation Mode MANual 106
5.2.3 Operation Mode STOP 106
5.3 START/STOP Operation 106
5.3.1 Start engine to supply load 107
5.3.2 Stop engine after mains supplying load (again) 109
5.3.3 MANual START/STOP 111
5.4 Transition Procedures 111
5.4.1 Disconnect during cranking 111
5.4.2 Manual Breaker Transition 112
6 Commissioning 114
9easYgen-1800B37685A
Table of Contents

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Interfaces and Protocols 116
7.1 J1939 116
8 Technical Speci󰍏cations 122
8.1 Measuring and Monitoring 126
9 Appendix 128
9.1 Alarms and Warnings 128
9.1.1 Alarm Classes 128
9.1.2 Warnings 128
9.1.3 Shutdown Alarms 130
9.1.4 Trip and Stop Alarms 131
9.1.5 Trip Alarms 132
9.2 Trouble Shooting 132
9.3 Data Telegrams 133
9.3.1 Modbus Basics 133
9.3.1.1 Data Frame Format 133
9.3.1.2 Modbus Communication Protocol 134
9.3.1.3 Information Frame Format 134
9.3.1.4 Address Code 134
9.3.1.5 Function Code 134
9.3.1.6 Data Field 135
9.3.1.7 Error Check Code (CRC) 136
9.3.1.8 Error Handling 140
9.3.2 Read Holding Registers 03_hex 140
9.3.3 Force Single Coil 05H_hex 164
9.3.4 Preset Single Register 06H_hex 165
9.3.4.1 Generator Status 165
9.3.4.2 Remote Start Status 166
9.3.4.3 Breaker Status 166
10 Index 171
10 easYgen-1800 B37685A
Table of Contents

1 General Information
1.1 About this Manual
1.1.1 Revision History
Rev. Date Editor Changes
A 2019-05 PW NEW Software Revision 3.0.1.2 and ToolKit-SC version 1.5.0.4
NEW features & functions
• Display optimization for Main page and Engine page of
temperature sensor and oil pressure sensor;
• AIs 01-03 reworked. All sensors can be set as temperature,
pressure and level ones.
See ╚═▷ “Con󰍓gure Analog Inputs”;
• Delay On/O󰍒 added to the logic 󰍔ag output;
• Polish added in the PC software language package;
• Expansion module lamp panel easYlite-200 added;
• Breaker plausibility check at start in the manual mode enhanced;
• Acknowledge button in the web interface added;
• Response button command “SMS ACK” for GSM text added;
• Support of woodward IKD1 and IKD2 added, each module with 8
inputs and 8 outputs.
• The arrow down button addded as the lamp test button.
• Added Limits for AIs 1-3 same as AI 4-55.
• Fixed AI 2 output con󰍓guration delay to Max. working time and
value 0=unlimited. There shall be a remark on the ToolKit SC.
• Fixed KingBAND ECU data display.
• Changed 26 MTU-ADEC & 27 MTU-ADEC-SAM to issue speed
command at stop status.
• Changed 3: VDO to 3: VDO 120 for temperature sensor curve.
• Fixed bugs:
◦ easYgen breaker feedback not being used;
◦ easYgen-800/1800 sensor data 󰍔uctuation after repower on;
◦ communication issue.
Technical Manual
•In ╚═▷ “Wiring”:
◦terminal ratings and descriptions updated in ╚═▷ Tab. ;
◦corrections in ╚═▷ Fig. 6.
•Chapter ╚═▷ “Con󰍓gure Inputs and Outputs” supplemented with
an external LED module.
•Minor adjustments of items in con󰍓guration menu descriptions.
11easYgen-1800B37685A
1 General Information
1.1 About this Manual

Rev. Date Editor Changes
• Added description of ECU sensors.
See ╚═▷ “Con󰍓gure Analog Inputs”;
• In ╚═▷ “Con󰍓gure For Using Accessories”, a chapter on the IKD
module added, replacing WWDIN16/WWDOUT16.
• Added overcurrent and ground fault delay time formulas in ╚═▷
“Monitoring Generator ”.
• In ╚═▷ “Technical Speci󰍓cations” voltage ranges for the alternator
and AC measurement updated to UL6200.
•Added description of analog inputs in ╚═▷ “Technical
Speci󰍓cations”.
•Adjusted data telegram entries in ╚═▷ “Data Telegrams”.
NEW 2018-03 GG Describes device implemented software version 2.2 and
ToolKit-SC version 1.4.0.2
Technical Manual
• Release = 1st issue
1.1.2 Symbols Used in this manual
Safety instructions
Safety instructions are marked with symbols. The safety instructions are always
introduced by signal words that express the severity of the danger.
DANGER!
This combination of symbol and signal word indicates an immediately dangerous situation
that can cause death or severe injuries if not avoided.
WARNING!
This combination of symbol and signal word indicates a possibly dangerous situation that
can cause death or severe injuries if it is not avoided.
CAUTION!
This combination of symbol and signal word indicates a possibly dangerous situation that
can cause slight injuries if it is not avoided.
12 easYgen-1800 B37685A
1 General Information
1.1 About this Manual

NOTICE!
This combination of symbol and signal word indicates a possibly dangerous situation that
can cause property and environmental damage if it is not avoided.
Tips and recommendations
This symbol indicates useful tips and recommendations as well as information on e󰍕cient
and trouble-free operation.
Additional markings
To highlight instructions, results, lists, references, and other elements, the following
markings are used in these instructions:
Marking Explanation
__▶ Step-by-step instructions
⇨Results of action steps
╚═▷ References to sections of these instructions and to other
relevant documents
• Listing without 󰍓xed sequence
»Buttons« Operating elements (e.g. buttons, switches), display
elements (e.g. signal lamps)
»Display« Screen elements (e.g. buttons, programming of function
keys)
[Screen xx / Screen xy /
Screen xz] ...
Menu path.
The following information and setting refer to a page on
the HMI screen or ToolKit located as described here.
Some parameters/settings/screens are available only either
in ToolKit or on the HMI/display.
Dimensions in Figures
All dimensions with no units speci󰍓ed are in mm.
1.2 Copyright And Disclaimer
Disclaimer
All information and instructions in this manual have been provided under due
consideration of applicable guidelines and regulations, the current and known state of the
13easYgen-1800B37685A
1 General Information
1.2 Copyright And Disclaimer

art, as well as our many years of in-house experience. Woodward assumes no liability for
any damages due to:
• Failure to comply with the instructions in this manual
• Improper use / misuse
• Willful operation by non-authorized persons
• Unauthorized conversions or non-approved technical modi󰍓cations
• Use of non-approved spare parts
The originator is solely liable for the full extent for damages caused by such conduct. The
obligations agreed-upon in the delivery contract, the general terms and conditions, the
manufacturer’s delivery conditions, and the statutory regulations valid at the time the
contract was concluded, apply.
Copyright
This manual is protected by copyright. No part of this manual may be reproduced in any
form or incorporated into any information retrieval system without written permission of
Woodward GmbH.
Delivery of this manual to third parties, duplication in any form - including excerpts - as
well as exploitation and/or communication of the content, are not permitted without a
written declaration of release by Woodward GmbH.
Actions to the contrary will entitle us to claim compensation for damages. We expressly
reserve the right to raise any further accessory claims.
1.3 Service And Warranty
Opening the device will nullify any warranty!
CAUTION!
Any unauthorized modi󰍓cations or use of this equipment outside its speci󰍓ed mechanical,
electrical, or other operating limits may cause personal injury and/or property damage,
including damage to the equipment.
Any such unauthorized modi󰍓cations
• constitute "misuse" and/or "negligence" as per the product warranty
•thereby exclude warranty coverage for any resulting damage, and
• invalidate product certi󰍓cations or listings.
Our Customer Service is available for technical information. Please see page 2 for contact
details.
In addition, our employees are interested in any new information and experiences that
arise from usage and could be valuable for improving our products.
14 easYgen-1800 B37685A
1 General Information
1.3 Service And Warranty

Warranty terms
Please enquire about the terms of warranty from your nearest Woodward representative.
To 󰍓nd your closest Customer Service representative, go to: ══▷ http://
www.woodward.com/Directory.aspx
1.4 Safety
1.4.1 Intended Use
The easYgen unit has been designed and constructed solely for the intended use
described in this manual.
• Intended use requires operation of the control unit within the range outlined in the
speci󰍓cations listed in ╚═▷ “Technical Speci󰍓cations”.
• Steps to be taken for commissioning are outlined in ╚═▷ “Commissioning”.
• Intended use includes compliance with all instructions and safety notes presented in
this manual.
• Any use which exceeds or di󰍒ers from the intended use shall be considered improper
use.
•No claims for any kind for damage will be considered if such claims result from
improper use.
NOTICE!
Damage due to improper use!
Improper use of the remote panel unit may cause damage to the control unit as well as to
the connected components.
Improper use includes, but is not limited to:
•Operation outside the speci󰍓ed operating conditions.
1.4.2 Personnel
WARNING!
Hazards due to insu󰈢ciently quali󰈠ed personnel!
If unquali󰍓ed personnel perform work on or with the control unit hazards may arise which
can cause serious injury and substantial damage to property.
• Therefore, all work must only be carried out by appropriately quali󰍓ed personnel.
This manual speci󰍓es the personnel quali󰍓cations required for the di󰍒erent areas of work,
listed below:
15easYgen-1800B37685A
1 General Information
1.4 Safety

• Well trained for electrical installations.
• Aware of the local safety regulations.
• Experienced in working with electronic measuring and control devices.
• Allowed to manage the controlled (engine/generator) system.
The workforce must only consist of persons who can be expected to carry out their work
reliably. Persons with impaired reactions due to, for example, the consumption of drugs,
alcohol, or medication are prohibited.
When selecting personnel, the age-related and occupation-related regulations governing
the operating location must be observed.
1.4.3 General hazard warnings
Hazards by system controlled
DANGER!
Moving parts and dangerous electricity!
Be aware that the remote control of a system that is managing life-threatening engine-
generator-electricity parts must be adapted to the local situation!
The following safety notes cover both the device itself and basics of the overall genset
system. The dedicated genset-system safety instruction must be considered, too!
Prime mover safety
WARNING!
Hazards due to insu󰈢cient prime mover protection
The engine, turbine, or any other type of prime mover must be equipped with an
overspeed (over-temperature, or over-pressure, where applicable) shutdown device(s)
that operates independently of the prime mover control device(s) to protect from
runaway or damage to the engine, turbine, or any other type of prime mover. Failure to
comply with this also poses the risk of personal injury or loss of life if the mechanical-
hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving
mechanism(s), the linkage(s), or the controlled device(s) fail.
16 easYgen-1800 B37685A
1 General Information
1.4 Safety

17easYgen-1800B37685A
1 General Information

2 System Overview
General notes
The easYgen is a stand-alone genset controller with measuring, monitoring, and breaker
control functionality. It comes with an easily mountable plastic housing covering a
thoroughly tested electronic-electrical system.
Display and buttons of the HMI o󰍒er access to states and values, as well as access to the
application. Password protection enables the assignment of multiple operation access
levels. Remote access, monitoring, visualization, and con󰍓guration are possible via
integrated interfaces. Communication between easYgens using PLC control or as a
network member o󰍒ers an enhanced system management range; additionally supported
by easy to implement accessories.
For even higher challenges in genset control, the easYgen series o󰍒ers further solutions
encompassing complex and ambitious applications.
For dedicated protection tasks, ask Woodward for its protection (relay) solutions.
Operation Modes
•See ╚═▷ “Operation Modes”
2.1 Display and Status Indicators
General Notes
HMI and the con󰍓guration software enable access to control, settings, and visualization.
The front panel o󰍒ers a number of functionally de󰍓ned buttons and a set of menu
management buttons. LEDs visualize 󰍓xed states, the graphic display works together with
the menu management buttons to show all necessary information.
Restrictions
Full access to all parameters and settings with con󰍓guration software only!
HMI access o󰍒ers a number of information screens in general, and enables - password-
protected - access to parameters and settings.
18 easYgen-1800 B37685A
2 System Overview
2.1 Display and Status Indicators

Fig. 3: easYgen-1800
2.2 Features and Functions of both easYgen-800 and -1800
Both easYgen-800 and easYgen-1800 are very close in hardware and software. The
easYgen-1800 is the device with more/higher functionality. For comparison and better
di󰍒erentiation both are described below.
easYgen-800 is intended to be used for single automation systems, auto start/stop of
the unit are performed with the help of remote signal.
easYgen-1800 has all functions of easYgen-800 as well as automatic mains failure
function (AMF), particularly well suited for single automation systems that include mains
and generator.
Functional Blocks
Item easYgen-800 easYgen-1800
LCD (with backlight) Dimension 4.3” 4.3”
Pixel 480 x 272 480 x 272
AMF no ●
Input Port Number 8 8
Output port Number 8 8
19easYgen-1800B37685A
2 System Overview
2.2 Features and Functions of both easYgen-800 and -1800

Item easYgen-800 easYgen-1800
Sensor number 5 5
Neutral (earth) current ● ●
Schedule function ● ●
RS485 ● ●
Ethernet ● ●
GSM ● ●
J1939 ● ●
USB ● ●
Micro SD card (slot) ● ●
Real-time clock ● ●
Event log ● ●
Key characteristics
• With ARM-based 32-bit SCM, highly integrated hardware, high reliability level
• Multilingual interface (including English, Chinese or other customer speci󰍓c
languages) which can be chosen at the site, making commissioning convenient for
factory personnel
• Improved LCD wear-resistance and scratch resistance due to hard screen acrylic
• Silicon panel and pushbuttons for better operation in high-temperature environment
•RS-485 communication port enabling remote control, remote measuring, remote
communication via ModBus protocol
• SMS (Short Message Service) function: When genset is alarming, controller can send
short messages via SMS automatically to max. 5 telephone numbers (external GSM
modem is needed). Besides this, generator status can be controlled and checked.
• Equipped with CAN bus port to communicate with J1939 genset. Monitoring
frequently-used data such as water temperature, oil pressure, speed, fuel
consumption and so on of ECU machine, and additionally also control start, stop,
raising speed, and speed droop via CAN bus port
• Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire
systems with voltage 120/240 V and frequency 50/60 Hz
•easYgen-1800 only: Collects and shows 3-phase voltage, current, power
parameter and frequency of generator or mains. Mains/Generator Line voltage (UAB,
UBC, and UCA), Phase voltage (UA, UB, and UC).
•easYgen-800 only: Collects and shows 3-phase voltage, current, power parameter
and frequency of generator. Generator Line voltage (UAB, UBC, and UCA), Phase
voltage (UA, UB, and UC).
• Phase sequence, frequency, Load current IA, IB, IC
20 easYgen-1800 B37685A
2 System Overview
2.2 Features and Functions of both easYgen-800 and -1800