Woodward easYgen-3000 User manual
37223E37223E
InstallationInstallation
Software Version: 1.10xxSoftware Version: 1.10xx
Part Numbers: 8440-1816 / 8440-1817 / 8440-1818 / 8440-1831Part Numbers: 8440-1816 / 8440-1817 / 8440-1818 / 8440-1831
Manual 37223EManual 37223E
easYgen-3000 Series (Package P1)easYgen-3000 Series (Package P1)
Genset ControlGenset Control
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
Page Page 2/67 2/67 © © WoodwardWoodward
WARNING
WARNING
Read this entire manual and all other Read this entire manual and all other publications pertaining to the work to be publications pertaining to the work to be performed before instal-performed before instal-
ling, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.ling, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.
Failure to follow Failure to follow instructions can cause instructions can cause personal injury and/or property damage.personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtempe-The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtempe-
rature, or overpressure, where applicable) shutdown device(s), that rature, or overpressure, where applicable) shutdown device(s), that operates totally independently operates totally independently ofof
the prime mover control device(s) to protect against runaway or damage to the prime mover control device(s) to protect against runaway or damage to the engine, turbine, or oth-the engine, turbine, or oth-
er type of prime mover wer type of prime mover with possible personal injury or loss of ith possible personal injury or loss of life should the mechanical-hydrauliclife should the mechanical-hydraulic
governor(s) or electric control(s), the actuator(s), fuel control(s), the governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the lin-driving mechanism(s), the lin-
kage(s), or the controlled device(s) fail.kage(s), or the controlled device(s) fail.
Any unauthorized modAny unauthorized modifications to or use of tifications to or use of this equipment outside its specified mechanical, electric-his equipment outside its specified mechanical, electric-
al, or other al, or other operating limits may cause personal injury and/or property damage, including damage tooperating limits may cause personal injury and/or property damage, including damage to
the equipment. Any such unauthorized modifications: (i) constitute "misuse" the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" with-and/or "negligence" with-
in the meaning of in the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.and (ii) invalidate product certifications or listings.
CAUTION
CAUTION
To prevent damage to a control system that uses To prevent damage to a control system that uses an alternator or battery-charging device, make surean alternator or battery-charging device, make sure
the charging device is turned off before the charging device is turned off before disconnecting the battery from the system.disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.age to these parts.
Discharge body static before handling the control (with power to Discharge body static before handling the control (with power to the control turned off, contact athe control turned off, contact a
grounded surface and maintain contact while handling the cgrounded surface and maintain contact while handling the control).ontrol).
Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.circuit boards.
Do not touch the components or conductors on a Do not touch the components or conductors on a printed circuit board with your hands or withprinted circuit board with your hands or with
conductive devices.conductive devices.
OUT-OF-DATE PUBLICATION
OUT-OF-DATE PUBLICATION
This publication may have been revised This publication may have been revised or updated since this or updated since this copy was produced. To verify that youcopy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdfhttp://www.woodward.com/pubs/current.pdf
The revision level is shown at the The revision level is shown at the bottom of the front cover after bottom of the front cover after the publication number. The latestthe publication number. The latest
version of most publications is available at:version of most publications is available at:
http://www.woodward.com/publications
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the If your publication is not there, please contact your customer service representative to get the latestlatest
copy.copy.
Important definitionsImportant definitions
WARNING
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or seIndicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.rious injury.
CAUTION
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
NOTE
NOTE
Provides other helpful information that does not fall under the wProvides other helpful information that does not fall under the warning or caution categories.arning or caution categories.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to beWoodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
© Woodward© Woodward
All Rights Reserved.All Rights Reserved.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 3/673/67
Revision HistoryRevision History
Rev. Rev. Date Date Editor Editor ChangesChanges
NEW NEW 06-11-23 06-11-23 TP TP ReleaseRelease
A A 07-06-29 07-06-29 TP TP Minor Minor correctionscorrections
B B 08-02-07 TP 08-02-07 TP Sheet Sheet metal metal housing housing information information addedadded
C C 08-07-24 08-07-24 TP TP Minor Minor correctionscorrections
D D 09-10-23 09-10-23 TE TE Minor Minor correctionscorrections
E E 10-03-12 10-03-12 TE TE Minor Minor correctionscorrections
ContentContent
Document Overview .................................................................................................................................Document Overview .................................................................................................................................
CCHAPTERHAPTER 1.1.GGENERALENERAL IINFORMATIONNFORMATION....................................................................................... 8....................................................................................... 8
88
CCHAPTERHAPTER 2.2.EELECTROSTATICLECTROSTATIC DDISCHARGEISCHARGE AAWARENESSWARENESS............................................................ 9............................................................ 9
Application Application ............................................................................................................................................................................................................................................................................................
CCHAPTERHAPTER 3.3.MMARINEARINE UUSAGESAGE.................................................................................................. 10.................................................................................................. 10
1010
Plastic Housing .......................................................................................................................................Plastic Housing .......................................................................................................................................
CCHAPTERHAPTER 4.4.HHOUSINGOUSING........................................................................................................... 11........................................................................................................... 11
1212
Panel Cutout ................................................................................................................................ 12Panel Cutout ................................................................................................................................ 12
Dimensions .................................................................................................................................. 13Dimensions .................................................................................................................................. 13
Clamp Fastener Installation ......................................................................................................... 14Clamp Fastener Installation ......................................................................................................... 14
Screw Kit Installation .................................................................................................................... 15Screw Kit Installation .................................................................................................................... 15
Sheet Metal Housing .............................................................................................................................. 16Sheet Metal Housing .............................................................................................................................. 16
Dimensions .................................................................................................................................. 16Dimensions .................................................................................................................................. 16
Installation .................................................................................................................................... 17Installation .................................................................................................................................... 17
Terminal Arrangement ........................................................................................................................... 18Terminal Arrangement ........................................................................................................................... 18
CCHAPTERHAPTER 5.5.WWIRINGIRING DDIAGRAMSIAGRAMS............................................................................................. 19............................................................................................. 19
Power Supply .........................................................................................................................................Power Supply .........................................................................................................................................
CCHAPTERHAPTER 6.6.CCONNECTIONSONNECTIONS.................................................................................................... 21.................................................................................................... 21
2222
Charging Alternator ................................................................................................................................ 23Charging Alternator ................................................................................................................................ 23
Voltage Measuring (Voltage Measuring (FlexRange
FlexRange))............................................................................................................. 24............................................................................................................. 24
Voltage Measuring: Generator ..................................................................................................... 24Voltage Measuring: Generator ..................................................................................................... 24
Voltage Measuring: Mains ............................................................................................................ 30Voltage Measuring: Mains ............................................................................................................ 30
Voltage Measuring: Busbar (System 1) 1Ph 2W ......................................................................... 36Voltage Measuring: Busbar (System 1) 1Ph 2W ......................................................................... 36
Current Measuring Current Measuring ................................................................................................................................................................................................................................................................ .... 3939
Generator Current ........................................................................................................................ 39Generator Current ........................................................................................................................ 39
Mains Current 1-Phase ................................................................................................................ 41Mains Current 1-Phase ................................................................................................................ 41
Ground Current ............................................................................................................................ 42Ground Current ............................................................................................................................ 42
Power Measuring ................................................................................................................................... 43Power Measuring ................................................................................................................................... 43
Power Factor Definition .......................................................................................................................... 43Power Factor Definition .......................................................................................................................... 43
MPU (Pickup) ......................................................................................................................................... 46MPU (Pickup) ......................................................................................................................................... 46
Discrete Inputs ....................................................................................................................................... 47Discrete Inputs ....................................................................................................................................... 47
Discrete Inputs: Signal Polarity .................................................................................................... 47Discrete Inputs: Signal Polarity .................................................................................................... 47
Discrete Inputs: Operation Logic .................................................................................................. 49Discrete Inputs: Operation Logic .................................................................................................. 49
Relay Outputs (Relay Outputs (LogicsManager
LogicsManager) ............................................................................................................. 50) ............................................................................................................. 50
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
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2Analog Inputs (2Analog Inputs (FlexIn
FlexIn) .......................................................................................................................... 51) .......................................................................................................................... 51
Wiring Two-Pole Senders ............................................................................................................ 51Wiring Two-Pole Senders ............................................................................................................ 51
Wiring Single-Pole Senders......................................................................................................... 52Wiring Single-Pole Senders......................................................................................................... 52
Wiring Single and Two-Pole Senders Simultaneously ................................................................ 53Wiring Single and Two-Pole Senders Simultaneously ................................................................ 53
Analog Outputs Analog Outputs ..................................................................................................................................................................................................................................................................... 54....... 54
Controller Wiring .......................................................................................................................... 54Controller Wiring .......................................................................................................................... 54
Interfaces ............................................................................................................................................... 55Interfaces ............................................................................................................................................... 55
RS-485 Serial Interfaces ............................................................................................................. 55RS-485 Serial Interfaces ............................................................................................................. 55
RS-232 Serial Interface (Serial Interface #1, Interface #1) ......................................................... 56RS-232 Serial Interface (Serial Interface #1, Interface #1) ......................................................... 56
CAN Bus Interfaces (CAN Bus Interfaces (FlexCAN
FlexCAN) ................................................................................................... 56) ................................................................................................... 56
CCHAPTERHAPTER 7.7.TTECHNICALECHNICAL DDATAATA............................................................................................... 59............................................................................................... 59
CCHAPTERHAPTER 8.8.EENVIRONMENTALNVIRONMENTAL DDATAATA....................................................................................... 62....................................................................................... 62
CCHAPTERHAPTER 9.9.AACCURACYCCURACY......................................................................................................... 63......................................................................................................... 63
Suitable D-SUB Connector Housings ....................................................................................................Suitable D-SUB Connector Housings ....................................................................................................
AAPPENDIXPPENDIX A.A.UUSEFULSEFUL IINFORMATIONNFORMATION....................................................................................... 65....................................................................................... 65
6565
CAN Bus Pin Assignments of Third-Party Units .................................................................................... 65CAN Bus Pin Assignments of Third-Party Units .................................................................................... 65
D-SUB DE9 Connector ................................................................................................................ 65D-SUB DE9 Connector ................................................................................................................ 65
RJ45/8P8C Connector ................................................................................................................. 66RJ45/8P8C Connector ................................................................................................................. 66
IDC / Header Connector .............................................................................................................. 66IDC / Header Connector .............................................................................................................. 66
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 5/675/67
Figures and TablesFigures and Tables
FiguresFigures
Figure 4-1: easYgen-3200 - plastic housingFigure 4-1: easYgen-3200 - plastic housing
..................................................................................................................................................................................................................................... ..................... 1111
Figure 4-2: easYgen-3100 - sheet metal housingFigure 4-2: easYgen-3100 - sheet metal housing ................................................................................................................................................................................................................................ ............ 1111
Figure 4-3: Plastic housing - panel-board cutoutFigure 4-3: Plastic housing - panel-board cutout ................................................................................................................................................................................................................................ ............ 1212
Figure 4-4: Plastic housing easYgen-3000 - dimensionsFigure 4-4: Plastic housing easYgen-3000 - dimensions
.................................................................................................................................................................................................................. .. 1313
Figure 4-5: Plastic housing - drill planFigure 4-5: Plastic housing - drill plan
................................................................................................................................................................................................................................................. ........................... 1515
Figure 4-6: Sheet metal housing easYgen-3000 - dimensionsFigure 4-6: Sheet metal housing easYgen-3000 - dimensions
................................................................................................................................................................................. ................... 1616
Figure 4-7: Sheet metal housing - drill planFigure 4-7: Sheet metal housing - drill plan ....................................................................................................................................................................................................................................... ..................... 1717
Figure 4-8: easYgen-3200 - Figure 4-8: easYgen-3200 - terminal arrangemterminal arrangement - rear viewent - rear view ................................................................................................................................................................................. ................... 1818
Figure 5-1: Wiring diagram – overviewFigure 5-1: Wiring diagram – overview ............................................................................................................................................................................................................................................. ........................... 1919
Figure 6-1: Power supplyFigure 6-1: Power supply ................................................................................................................................................................................................................................................................................................ .................... 2222
Figure 6-2: Power suFigure 6-2: Power supply - crank waveform at maximum loadpply - crank waveform at maximum load
............................................................................................................................................................................... ................... 2222
Figure 6-3: Charging alternator input/outputFigure 6-3: Charging alternator input/output ....................................................................................................................................................................................................................................... ................. 2323
Figure 6-4: Voltage measuring - generatorFigure 6-4: Voltage measuring - generator ........................................................................................................................................................................................................................................ ...................... 2424
Figure 6-5: Voltage measuring - generator windings, 3Ph 4WFigure 6-5: Voltage measuring - generator windings, 3Ph 4W ............................................................................................................................................................................... ................... 2525
Figure 6-6: Voltage measuring - generator measuring inputs, 3Ph 4WFigure 6-6: Voltage measuring - generator measuring inputs, 3Ph 4W .................................................................................................................................................................... .... 2525
Figure 6-7: Voltage measuring - generator windings, 3Ph 3WFigure 6-7: Voltage measuring - generator windings, 3Ph 3W
............................................................................................................................................................................... ................... 2626
Figure 6-8: Voltage measuring - generator measuring inputs, 3Ph 3WFigure 6-8: Voltage measuring - generator measuring inputs, 3Ph 3W .................................................................................................................................................................... .... 2626
Figure 6-9: Voltage measuring - generator windings, 1Ph 3WFigure 6-9: Voltage measuring - generator windings, 1Ph 3W ............................................................................................................................................................................... ................... 2727
Figure 6-10: Voltage measuring - generator measuring inputs, 1Ph 3WFigure 6-10: Voltage measuring - generator measuring inputs, 1Ph 3W ................................................................................................................................................................ .... 2727
Figure 6-11: Voltage measuring - generator windings, 1Ph 2W (phase-neutral)Figure 6-11: Voltage measuring - generator windings, 1Ph 2W (phase-neutral) ............................................................................................................................ ................ 2828
Figure 6-12: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-neutral)Figure 6-12: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-neutral)
............................................................................................................ ...... 2828
Figure 6-13: Voltage measuring - generator windings, 1Ph 2W (phase-phase)Figure 6-13: Voltage measuring - generator windings, 1Ph 2W (phase-phase) ........................................................................................................................... ..................... 2929
Figure 6-14: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-phase)Figure 6-14: Voltage measuring - generator measuring inputs, 1Ph 2W (phase-phase) ................................................................................................................ ...... 2929
Figure 6-15: Voltage measuring - mainsFigure 6-15: Voltage measuring - mains ........................................................................................................................................................................................................................................... ........................... 3030
Figure 6-16: Voltage measuring - mains PT windings, 3Ph 4WFigure 6-16: Voltage measuring - mains PT windings, 3Ph 4W ............................................................................................................................................................................ .................. 3131
Figure 6-17: Voltage measuring - mains measuring inputs, 3Ph 4WFigure 6-17: Voltage measuring - mains measuring inputs, 3Ph 4W
....................................................................................................................................................................... ......... 3131
Figure 6-18: Voltage measuring - mains PT windings, 3Ph 3WFigure 6-18: Voltage measuring - mains PT windings, 3Ph 3W ............................................................................................................................................................................ .................. 3232
Figure 6-19: Voltage measuring - mains measuring inputs, 3Ph 3WFigure 6-19: Voltage measuring - mains measuring inputs, 3Ph 3W ....................................................................................................................................................................... ......... 3232
Figure 6-20: Voltage measuring - mains PT windings, 1Ph 3WFigure 6-20: Voltage measuring - mains PT windings, 1Ph 3W ............................................................................................................................................................................ .................. 3333
Figure 6-21: Voltage measuring - mains measuring inputs, 1Ph 3WFigure 6-21: Voltage measuring - mains measuring inputs, 1Ph 3W ....................................................................................................................................................................... ......... 3333
Figure 6-22: Voltage measuring - mains PT windings, 1Ph 2W (phase-neutral)Figure 6-22: Voltage measuring - mains PT windings, 1Ph 2W (phase-neutral)
............................................................................................................................ ................ 3434
Figure 6-23: VoFigure 6-23: Voltage measuring - mains measuring inputs, 1Ph 2W (phltage measuring - mains measuring inputs, 1Ph 2W (phase-neutral)ase-neutral) ................................................................................................................... ........... 3434
Figure 6-24: Voltage measuring - mains PT windings, 1Ph 2W (phase-phase)Figure 6-24: Voltage measuring - mains PT windings, 1Ph 2W (phase-phase) ........................................................................................................................... ..................... 3535
Figure 6-25: Voltage measuring - mains measuring inputs, 1Figure 6-25: Voltage measuring - mains measuring inputs, 1Ph 2W (phPh 2W (phase-phase)ase-phase) ....................................................................................................................... ........... 3535
Figure 6-26: Voltage measuring - busbar (system 1) 1Ph 2W (phase-phase)Figure 6-26: Voltage measuring - busbar (system 1) 1Ph 2W (phase-phase) ................................................................................................................................. ..................... 3636
Figure 6-27: Voltage measuring - busbar PT windings, 1Ph 2W (phase-neutral)Figure 6-27: Voltage measuring - busbar PT windings, 1Ph 2W (phase-neutral)
.......................................................................................................................... ................ 3737
Figure 6-28: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-neutral)Figure 6-28: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-neutral)
................................................................................................................. ........... 3737
Figure 6-29: Voltage measuring - busbar PT windings, 1Ph 2W (phase-phase)Figure 6-29: Voltage measuring - busbar PT windings, 1Ph 2W (phase-phase)
......................................................................................................................... ..................... 3838
Figure 6-30: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-phase)Figure 6-30: Voltage measuring - busbar measuring inputs, 1Ph 2W (phase-phase) ..................................................................................................................... ........... 3838
Figure 6-31: Current measuring - Figure 6-31: Current measuring - generatorgenerator ....................................................................................................................................................................................................................................... ..................... 3939
Figure 6-32: Current measuring - Figure 6-32: Current measuring - generator, L1 L2 L3generator, L1 L2 L3
........................................................................................................................................................................................................................ .. 4040
Figure 6-33: Current measuring - Figure 6-33: Current measuring - generator, phase Lxgenerator, phase Lx
........................................................................................................................................................................................................................ .. 4040
Figure 6-34: Current measuring - Figure 6-34: Current measuring - mains currentmains current .................................................................................................................................................................................................................................. ............ 4141
Figure 6-35: Current measuring - Figure 6-35: Current measuring - mains, phase Lxmains, phase Lx ........................................................................................................................................................................................................................... ........... 4141
Figure 6-36: Current measuring - ground currentFigure 6-36: Current measuring - ground current .............................................................................................................................................................................................................................. ............ 4242
Figure 6-37: Power measuring - direction of powerFigure 6-37: Power measuring - direction of power
........................................................................................................................................................................................................................... ....... 4343
Figure 6-38: MPU - principle overviewFigure 6-38: MPU - principle overview
............................................................................................................................................................................................................................................. ........................... 4646
Figure 6-39: MPU inputFigure 6-39: MPU input ................................................................................................................................................................................................................................................................................................ ........................ 4646
Figure 6-40: Minimal necessary input voltage depending on Figure 6-40: Minimal necessary input voltage depending on frequencyfrequency .................................................................................................................................................................. .... 4646
Figure 6-41: Discrete inputs - Figure 6-41: Discrete inputs - alarm/control input - positive signalalarm/control input - positive signal ........................................................................................................................................................................... ......... 4747
Figure 6-42: Discrete inputs - Figure 6-42: Discrete inputs - alarm/control input - negative signalalarm/control input - negative signal ......................................................................................................................................................................... ......... 4848
Figure 6-43: Discrete inputs - alarm/control inputs - operation logicFigure 6-43: Discrete inputs - alarm/control inputs - operation logic
..................................................................................................................................................................... ......... 4949
Figure 6-44: Relay outputsFigure 6-44: Relay outputs ............................................................................................................................................................................................................................................................................................. ................... 5050
Figure 6-45: Analog inputs - wiring two-pole sendersFigure 6-45: Analog inputs - wiring two-pole senders
...................................................................................................................................................................................................................... ...... 5151
Figure 6-46: Analog inputs - wiring single-pole sendersFigure 6-46: Analog inputs - wiring single-pole senders .................................................................................................................................................................................................................. .. 5252
Figure 6-47: Analog inputs - wiring single- and two-pole sendersFigure 6-47: Analog inputs - wiring single- and two-pole senders ........................................................................................................................................................................ .............. 5353
Figure 6-48: Analog controller output - Wiring and external jumper settingFigure 6-48: Analog controller output - Wiring and external jumper setting
............................................................................................................................... ......................... 5454
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
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Figure 6-49: RS-485 interface #1 - overviewFigure 6-49: RS-485 interface #1 - overview ....................................................................................................................................................................................................................................... ................. 5555
Figure 6-50: RS-485 Modbus - connection for half-duplex operationFigure 6-50: RS-485 Modbus - connection for half-duplex operation ................................................................................................................................................................... ......... 5555
Figure 6-51: RS-485 Modbus - connection for full-duplex operationFigure 6-51: RS-485 Modbus - connection for full-duplex operation ................................................................................................................................................................... ......... 5555
Figure 6-52: RS-232 Figure 6-52: RS-232 interface - overviewinterface - overview ............................................................................................................................................................................................................................................ ...................... 5656
Figure 6-53: CAN bus #1 - overviewFigure 6-53: CAN bus #1 - overview
............................................................................................................................................................................................................................................................................ .... 5656
Figure 6-54: CAN bus #2 - overviewFigure 6-54: CAN bus #2 - overview
............................................................................................................................................................................................................................................................................ .... 5656
Figure 6-55: Interfaces - CAN bus - wiring of shieldingFigure 6-55: Interfaces - CAN bus - wiring of shielding .................................................................................................................................................................................................................. .. 5757
Figure 6-56: Interfaces - CAN bus Figure 6-56: Interfaces - CAN bus - termination- termination ................................................................................................................................................................................................................................ ............ 5757
Figure 9-1: CAN bus pin assignment - D-SUB DE9 connectorFigure 9-1: CAN bus pin assignment - D-SUB DE9 connector .............................................................................................................................................................................. .................. 6565
Figure 9-2: CAN bus pin assignment - RJ45/8P8C connectorFigure 9-2: CAN bus pin assignment - RJ45/8P8C connector
.................................................................................................................................................................................. .................. 6666
Figure 9-3: CAN bus Figure 9-3: CAN bus pin assignment - IDC / Headerpin assignment - IDC / Header
........................................................................................................................................................................................................................ ...... 6666
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 7/677/67
TablesTables
Table 1-1: Manual - overviewTable 1-1: Manual - overview ......................................................................................................................................................................................................................................................................................... ................. 88
Table 4-1: Plastic housing - panel cutoutTable 4-1: Plastic housing - panel cutout .......................................................................................................................................................................................................................................... .......................... 1212
Table 6-1: Conversion chart - Table 6-1: Conversion chart - wire sizewire size ............................................................................................................................................................................................................................................. ........................... 2121
Table 6-2: Power supply - Table 6-2: Power supply - terminal assignmterminal assignmentent ................................................................................................................................................................................................................................ ................ 2222
Table 6-3: Charging alternator input/output Table 6-3: Charging alternator input/output - terminal assignment- terminal assignment
........................................................................................................................................................................... ......... 2323
Table 6-4: Voltage measuring - Table 6-4: Voltage measuring - terminal assignmeterminal assignment - nt - generator voltagegenerator voltage .............................................................................................................................................................. .... 2424
Table 6-5: Voltage measuring - terminal assignment - generator, 3Ph 4WTable 6-5: Voltage measuring - terminal assignment - generator, 3Ph 4W .................................................................................................................................... .......................... 2525
Table 6-6: Voltage measuring - terminal assignment - generator, 3Ph 3WTable 6-6: Voltage measuring - terminal assignment - generator, 3Ph 3W .................................................................................................................................... .......................... 2626
Table 6-7: Voltage measuring - terminal assignment - generator, 1Ph 3WTable 6-7: Voltage measuring - terminal assignment - generator, 1Ph 3W .................................................................................................................................... .......................... 2727
Table 6-8: Voltage measuring - terminal assignment - generator, 1Ph 2W (pTable 6-8: Voltage measuring - terminal assignment - generator, 1Ph 2W (phase-neutral)hase-neutral)
........................................................................................................... . 2828
Table 6-9: Voltage measuring - terminal assignment - generator, 1Ph 2W (pTable 6-9: Voltage measuring - terminal assignment - generator, 1Ph 2W (phase-phase)hase-phase) .......................................................................................................... ...... 2929
Table 6-10: VoTable 6-10: Voltage measuring - terminal assignment - mains voltageltage measuring - terminal assignment - mains voltage ...................................................................................................................................................................... .... 3030
Table 6-11: Voltage measuring - terminal assignment - mains, 3Ph 4WTable 6-11: Voltage measuring - terminal assignment - mains, 3Ph 4W ................................................................................................................................................................ .... 3131
Table 6-12: Voltage measuring - terminal assignment - mains, 3Ph 3WTable 6-12: Voltage measuring - terminal assignment - mains, 3Ph 3W ................................................................................................................................................................ .... 3232
Table 6-13: Voltage measuring - terminal assignment - mains, 1Ph 3WTable 6-13: Voltage measuring - terminal assignment - mains, 1Ph 3W
................................................................................................................................................................ .... 3333
Table 6-14: Voltage measuring - terminal assignment - mains, 1Ph 2W (pTable 6-14: Voltage measuring - terminal assignment - mains, 1Ph 2W (phase-neutral)hase-neutral)
............................................................................................................ ...... 3434
Table 6-15: Voltage measuring - terminal assignment - mains, 1Ph 2W (pTable 6-15: Voltage measuring - terminal assignment - mains, 1Ph 2W (phase-phase)hase-phase) ................................................................................................................ ...... 3535
Table 6-16: Voltage measuring - terminal assignment - busbar (system 1) 1Ph Table 6-16: Voltage measuring - terminal assignment - busbar (system 1) 1Ph 2W (phase-phase)2W (phase-phase) .................................................................. .................. 3636
Table 6-17: Voltage measuring - terminal assignment - busbar, 1Ph Table 6-17: Voltage measuring - terminal assignment - busbar, 1Ph 2W (phase-neutral)2W (phase-neutral) .......................................................................................................... ...... 3737
Table 6-18: Voltage measuring - terminal assignment - busbar, 1Ph Table 6-18: Voltage measuring - terminal assignment - busbar, 1Ph 2W (phase-phase)2W (phase-phase)
.............................................................................................................. ...... 3838
Table 6-19: Current measuring - terminal assignment - generator currentTable 6-19: Current measuring - terminal assignment - generator current
...................................................................................................................................... .......................... 3939
Table 6-20: Current measuring - terminal assignment - generator, L1 L2 L3Table 6-20: Current measuring - terminal assignment - generator, L1 L2 L3 ................................................................................................................................. ..................... 4040
Table 6-21: Current measuring - terminal assignment - generator, phase LxTable 6-21: Current measuring - terminal assignment - generator, phase Lx .............................................................................................................................. .......................... 4040
Table 6-22: Current measuring - terminal assignment - mains currentTable 6-22: Current measuring - terminal assignment - mains current ...................................................................................................................................................................... .... 4141
Table 6-23: current measuring - terminal assignment - mains, phase LxTable 6-23: current measuring - terminal assignment - mains, phase Lx
................................................................................................................................................................ .... 4141
Table 6-24: Current measuring - terminal assignment - ground Table 6-24: Current measuring - terminal assignment - ground currentcurrent
.................................................................................................................................................................. .... 4242
Table 6-25: MPU - Table 6-25: MPU - terminal assignmeterminal assignmentnt
............................................................................................................................................................................................................................................ .......................... 4646
Table 6-26: Discrete input Table 6-26: Discrete input - terminal assignment- terminal assignment .............................................................................................................................................................................................................................. ............ 4848
Table 6-27: Relay outputs Table 6-27: Relay outputs - terminal assignment- terminal assignment ................................................................................................................................................................................................................................ ............ 5050
Table 6-28: Analog inputs - Table 6-28: Analog inputs - terminal assignmeterminal assignment - wiring two-pole sendersnt - wiring two-pole senders
............................................................................................................................... ......................... 5151
Table 6-29: Analog inputs - Table 6-29: Analog inputs - terminal assignmeterminal assignment - wiring single-pole sendersnt - wiring single-pole senders
........................................................................................................................... ..................... 5252
Table 6-30: Analog inputs - Table 6-30: Analog inputs - terminal assignmeterminal assignment - wiring single- and nt - wiring single- and two-pole senderstwo-pole senders ............................................................................................................ ...... 5353
Table 6-31: Bias signal outputs - analog or PWMTable 6-31: Bias signal outputs - analog or PWM ............................................................................................................................................................................................................................ ............ 5454
Table 6-32: RS-485 interface #1 - pin assignmentTable 6-32: RS-485 interface #1 - pin assignment ............................................................................................................................................................................................................................ ............ 5555
Table 6-33: RS-232 inTable 6-33: RS-232 interface - pin assignmentterface - pin assignment ................................................................................................................................................................................................................................. ................. 5656
Table 6-34: CAN bus #1 - pin assignmentTable 6-34: CAN bus #1 - pin assignment
.......................................................................................................................................................................................................................................... ...................... 5656
Table 6-35: CAN bus #2 - pin assignmentTable 6-35: CAN bus #2 - pin assignment .......................................................................................................................................................................................................................................... ...................... 5656
Table 6-36: Maximum CAN bus lengthTable 6-36: Maximum CAN bus length ............................................................................................................................................................................................................................................. ........................... 5858
Table 9-1: CAN bus pin Table 9-1: CAN bus pin assignment - D-SUB DE9 connectorassignment - D-SUB DE9 connector ............................................................................................................................................................................... ................... 6565
Table 9-2: CAN bus pin assignment - RJ45/8P8C connectorTable 9-2: CAN bus pin assignment - RJ45/8P8C connector ................................................................................................................................................................................... ................... 6666
Table 9-3: CAN bus pin Table 9-3: CAN bus pin assignment - IDC / Headerassignment - IDC / Header
........................................................................................................................................................................................................................... ....... 6666
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
Page Page 8/67 8/67 © © WoodwardWoodward
Chapter 1.Chapter 1.
General InformationGeneral Information
Document OverviewDocument Overview
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Type Type English English GermanGerman
easYgen-3000 SerieseasYgen-3000 Series
easYgen-3000 - InstallationeasYgen-3000 - Installation this manual
this manual 37223 GR3722337223 GR37223
easYgen-3000 easYgen-3000 - - Configuration Configuration 37224 37224 GR37224GR37224
easYgen-3000 easYgen-3000 - - Operation Operation 37225 37225 GR37225GR37225
easYgen-3000 easYgen-3000 - - Application Application 37226 37226 --
easYgen-3000 easYgen-3000 - - Interfaces Interfaces 37383 37383 --
easYgen-3200 easYgen-3200 - - Brief Brief Operation Operation Information Information 37399 37399 GR37399GR37399
easYgen-3100 easYgen-3100 - - Brief Brief Operation Operation Information Information 37409 37409 --
Table 1-1: Manual Table 1-1: Manual - overview- overview
Intended UseIntended UseThe unit must only be operated The unit must only be operated in the manner described by this manual. The prerequisite for in the manner described by this manual. The prerequisite for aa
proper and safe operation of the product is correct trproper and safe operation of the product is correct transportation, storage, and installation as well as careful oper-ansportation, storage, and installation as well as careful oper-
ation and maintenance.ation and maintenance.
NOTE
NOTE
This manual has been developed for a This manual has been developed for a unit fitted with all available options. Inputs/outputs, functions,unit fitted with all available options. Inputs/outputs, functions,
configuration screens, and other details described, which do not configuration screens, and other details described, which do not exist on your unit, may be ignored.exist on your unit, may be ignored.
The present manual has been prepared to The present manual has been prepared to enable the installation and commissioning of the unit. Dueenable the installation and commissioning of the unit. Due
to the large variety of parameter settings, it is to the large variety of parameter settings, it is not possible to cover every combination. The manual isnot possible to cover every combination. The manual is
therefore only a guide. In case of incorrect entries or therefore only a guide. In case of incorrect entries or a total loss of functions, the a total loss of functions, the default settings maydefault settings may
be taken from the list be taken from the list of parameters in the configuration manual 37224 or of parameters in the configuration manual 37224 or from ToolKit and the respec-from ToolKit and the respec-
tive *.SID file.tive *.SID file.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 9/679/67
Chapter 2.Chapter 2.
Electrostatic Discharge AwarenessElectrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To prAll electronic equipment is static-sensitive, some components more than others. To protect these componentsotect these components
from static damage, you must take special precautions to minimize or eliminate electrfrom static damage, you must take special precautions to minimize or eliminate electrostatic discharges.ostatic discharges.
Follow these precautions when working with or near the control.Follow these precautions when working with or near the control.
1.1. Before doing maintenance on the electronic control, Before doing maintenance on the electronic control, discharge the static electricity on your body to discharge the static electricity on your body to groundground
by touching and holding a groundeby touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).d metal object (pipes, cabinets, equipment, etc.).
2.2. Avoid the build-up of static electriAvoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.city on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electricWear cotton or cotton-blend materials as much as possible because these do not store static electric
charges as easily as synthetics.charges as easily as synthetics.
3.3. Keep plastic, vinyl, and Styrofoam materials (such as plastic Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cigarette packages, cello-or Styrofoam cups, cigarette packages, cello-
phane wrappers, vinyl books or folders, plastic bottles, etc.) away from the control, modules, and workphane wrappers, vinyl books or folders, plastic bottles, etc.) away from the control, modules, and work
area as much as possible.area as much as possible.
4.4. Opening the control cover may void the unit warranty.
Opening the control cover may void the unit warranty.
Do not remove the printed Do not remove the printed circuit board (Pcircuit board (PCB) from the control CB) from the control cabinet unless absolutely necessarycabinet unless absolutely necessary. If you. If you
must remove the PCB from the control must remove the PCB from the control cabinet, follow these precautions:cabinet, follow these precautions:
•• Ensure that Ensure that the device the device is completely is completely voltage-free (all convoltage-free (all connectors have nectors have to be discto be disconnected).onnected).
•• Do not Do not touch antouch any part y part of the of the PCB except PCB except the edgethe edges.s.
•• Do not touDo not touch the ch the electrical conductors, conelectrical conductors, connectors, or comnectors, or components wponents with conductive ith conductive devices or devices or with barewith bare
hands.hands.
•• When replacing a When replacing a PCB, keep the nePCB, keep the new PCB in thw PCB in the plastic antistatic protective e plastic antistatic protective bag it comes bag it comes in until youin until you
are ready to install it. Immediately after removing the old PCB from the control cabinet, place it in theare ready to install it. Immediately after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.antistatic protective bag.
CAUTION
CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715,cautions in Woodward manual 82715, Guide for Handling and Protection of Guide for Handling and Protection of Electronic Controls,Electronic Controls,
Printed Circuit Boards, and Modules.Printed Circuit Boards, and Modules.
NOTE
NOTE
The unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kVThe unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kV
and a current of up to and a current of up to 40 µA.40 µA.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
Page Page 10/67 10/67 © © WoodwardWoodward
Chapter 3.Chapter 3.
Marine UsageMarine Usage
CAUTION
CAUTION
The following notes are very important for marine usage of the The following notes are very important for marine usage of the easYgen genset control and have to beeasYgen genset control and have to be
followedfollowed..
NOTE
NOTE
The specified marine approvals aThe specified marine approvals are only valid for metal housing units. re only valid for metal housing units. They are only valid for plasticThey are only valid for plastic
housing units, if they are installed using the screw kit housing units, if they are installed using the screw kit (refer to(refer toScrew Kit InstallationScrew Kit Installation on pageon page15)15). In. In
this case, allthis case, all
12 screws must be 12 screws must be used and tightened accordingly.used and tightened accordingly.
ApplicationApplication
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The easYgen-3000 has an internally isolated power supply.The easYgen-3000 has an internally isolated power supply.
If the easYgen is to be used on bridge and deck zones, an EMI filter (i.e. TIMONTA FSS2-65-4/3) must be used forIf the easYgen is to be used on bridge and deck zones, an EMI filter (i.e. TIMONTA FSS2-65-4/3) must be used for
the power supply inputs.the power supply inputs.
Some additional, independent safety and protection devices are necessary to meet safety requirements of RulesSome additional, independent safety and protection devices are necessary to meet safety requirements of Rules
and Regulations ofand Regulations of marine
marineClassification Societies.Classification Societies.
TheTheeasYgen
easYgenis type approved by LR Lloyd's Register.is type approved by LR Lloyd's Register.
Please consider for final functional arrPlease consider for final functional arrangements to comply with appropriate Lloyd's Register Rules as subject ofangements to comply with appropriate Lloyd's Register Rules as subject of
the Plan Approval process.the Plan Approval process.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 11/6711/67
Chapter 4.Chapter 4.
HousingHousing
The controls of the easYgen-3000 series arThe controls of the easYgen-3000 series are available with two different housings. Refer to the apple available with two different housings. Refer to the applicable sectionicable section
for detailed information about for detailed information about installation and technical data of the rinstallation and technical data of the respective housing type.espective housing type.
Plastic housing for front panel flush mounting with graphical LC display (easYgen-3200)Plastic housing for front panel flush mounting with graphical LC display (easYgen-3200)
Figure 4-1: easYgen-3200 - plastic housingFigure 4-1: easYgen-3200 - plastic housing
Sheet metal housing for switch cabinet Sheet metal housing for switch cabinet back mounting without display (easYgen-3100)back mounting without display (easYgen-3100)
Figure 4-2: easYgen-3100 - sheet metal housingFigure 4-2: easYgen-3100 - sheet metal housing
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
Page Page 12/67 12/67 © © WoodwardWoodward
Plastic HousingPlastic Housing
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Panel CutoutPanel Cutout
h'
h' hhHH
bb
BB
b'b'
Figure 4-3: Plastic housing - panel-board cutoutFigure 4-3: Plastic housing - panel-board cutout
Measure Measure Description Description ToleranceTolerance
H H Height Height Total Total 217 217 mm mm ------
h h Panel Panel cutout cutout 183 183 mm mm + + 1.0 1.0 mmmm
h' h' Housing Housing dimension dimension 181 181 mmmm
B B Width Width Total Total 282 282 mm mm ------
b b Panel cutout Panel cutout 249 mm 249 mm + 1.1 mm+ 1.1 mm
b' b' Housing dimension Housing dimension 247 mm247 mm
Depth Depth Total Total 99 99 mm ---mm ---
Table 4-1: Plastic housing - panel cutoutTable 4-1: Plastic housing - panel cutout
The maximum permissible corner radius is 4 mm.The maximum permissible corner radius is 4 mm.
Refer toRefer toFigure 4-5Figure 4-5 on pageon page1515 for a cutout drawing.for a cutout drawing.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 13/6713/67
DimensionsDimensions
282 mm
282 mm
217 mm217 mm
99 mm99 mm
181 mm181 mm
87 mm87 mm
247 mm247 mm
Figure 4-4: Plastic housing easYgen-3000 - dimensionsFigure 4-4: Plastic housing easYgen-3000 - dimensions
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
Page Page 14/67 14/67 © © WoodwardWoodward
Clamp Fastener InstallationClamp Fastener Installation
For installation into a For installation into a door panel with the fastening clamps, proceed as follodoor panel with the fastening clamps, proceed as follows:ws:
1.1. Panel cutoutPanel cutout
Cut out the panel according to Cut out the panel according to the dimensions inthe dimensions inTable 4-1.Table 4-1.
Note:
Note:
Don't drill the holes if Don't drill the holes if you want to use the clamp fasteners. If the holes areyou want to use the clamp fasteners. If the holes are
drilled into the pdrilled into the panel, the clamp fasteners cannot be used anymore!anel, the clamp fasteners cannot be used anymore!
cut-out
cut-out
186,0186,0
138,0138,0
R3,5R3,5
Rmax:Rmax:
2.2. Remove terminalsRemove terminals
Loosen the wire connection terminal screws on the back of the unit andLoosen the wire connection terminal screws on the back of the unit and
remove the wire connection terminal strip if required.remove the wire connection terminal strip if required.
3.3. Insert screws in clampsInsert screws in clamps
Insert the four clamping screws into the clamp inserts from Insert the four clamping screws into the clamp inserts from the shown sidethe shown side
(opposite of the nut insert) (opposite of the nut insert) until they are almost flush. Do not completelyuntil they are almost flush. Do not completely
insert the screws into the clamp inserts.insert the screws into the clamp inserts.
4.4. Insert unit into cutoutInsert unit into cutout
Insert the unit into the panel cutout. Verify that the unit fits correctly inInsert the unit into the panel cutout. Verify that the unit fits correctly in
the cutout. If the panel cutout the cutout. If the panel cutout is not big enough, enlarge it accordis not big enough, enlarge it accordingly.ingly.
5.5. Attach clamp insertsAttach clamp inserts
Re-install the clamp inserts by tilting the insert to a 45° angle. (1) InsertRe-install the clamp inserts by tilting the insert to a 45° angle. (1) Insert
the nose of the insert into the nose of the insert into the slot on the side of the slot on the side of the housing. (2) Raise thethe housing. (2) Raise the
clamp insert so that it is parallel to the control panel.clamp insert so that it is parallel to the control panel. 11
22
6.6. Tighten clamping screwsTighten clamping screws
Tighten the clamping screws (1) until the control Tighten the clamping screws (1) until the control unit is secured to theunit is secured to the
control panel (2). control panel (2). Over tightening of these screws may result in the clampOver tightening of these screws may result in the clamp
inserts or the housing breaking. Do not exceed tinserts or the housing breaking. Do not exceed the recommended tighten-he recommended tighten-
ing torque of 0.1 Nm.ing torque of 0.1 Nm.
11
22
7.7. Reattach terminalsReattach terminals
Reattach the wire connection terminal strip (1) Reattach the wire connection terminal strip (1) and secure them with theand secure them with the
side screws.side screws.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 15/6715/67
Screw Kit InstallationScrew Kit Installation
NOTE
NOTE
Don't drill the holes if you want to use Don't drill the holes if you want to use the clamp fasteners. If the the clamp fasteners. If the holes are drilled into the panel, theholes are drilled into the panel, the
clamp fasteners cannot be used anymore!clamp fasteners cannot be used anymore!
NOTE
NOTE
The housing is equipped with 12 nut The housing is equipped with 12 nut inserts (refer toinserts (refer toFigure 4-5Figure 4-5 for their position), which must all befor their position), which must all be
tightened properly to achieve the required degree of protection.tightened properly to achieve the required degree of protection.
Some versions of the plastic housing are not equipped wSome versions of the plastic housing are not equipped with nut inserts and may not be fastened with nut inserts and may not be fastened withith
the screw kit.the screw kit.
In order to enhance the protection to IP 66, it is possible to fasten the unit with a screw kit instead of the clampIn order to enhance the protection to IP 66, it is possible to fasten the unit with a screw kit instead of the clamp
fastener hardware.fastener hardware.
Proceed as follows to install Proceed as follows to install the unit using the screw kit:the unit using the screw kit:
1.1. Cut out the panel and drill Cut out the panel and drill the holes according to the dimensions inthe holes according to the dimensions inFigure 4-5Figure 4-5 (dimensions shown in mm).(dimensions shown in mm).
2.2. Insert the unit into the panel cutout. Verify that the unit fits correctly in the cutout. If the panel cutout is notInsert the unit into the panel cutout. Verify that the unit fits correctly in the cutout. If the panel cutout is not
big enough, enlarge it accordingly.big enough, enlarge it accordingly.
3.3. Insert the screws and tighten to 0.6 Insert the screws and tighten to 0.6 Nm (5.3 pound inches) of tNm (5.3 pound inches) of torque. Tighten the screws with a crosswiseorque. Tighten the screws with a crosswise
pattern to ensure even pressure distribution.pattern to ensure even pressure distribution.
NOTE
NOTE
If the thickness of the panel sheet exceeds 2.5 mm, be sure to use screws with a length of the panelIf the thickness of the panel sheet exceeds 2.5 mm, be sure to use screws with a length of the panel
sheet thickness + 4 mm.sheet thickness + 4 mm.
Cut-out dimension:
Cut-out dimension:
249mm (+1,1mm) x 183mm (+1,0mm)249mm (+1,1mm) x 183mm (+1,0mm)
249.0249.0
183.0183.0
5.5.00254.0254.0
24.524.5
124.5124.5
224.5224.5
21.521.5
91.591.5
161.5161.5
194.4194.4
259.0259.0
55.7.7
ø 4.5ø 4.512 12 xx
Rmax:Rmax: R 4.0R 4.0
Figure 4-5: Plastic housing - drill planFigure 4-5: Plastic housing - drill plan
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
Page Page 16/67 16/67 © © WoodwardWoodward
Sheet Metal HousingSheet Metal Housing
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
DimensionsDimensions
84 mm84 mm
227 mm227 mm
250 mm250 mm
Figure 4-6: Sheet metal housing easYgen-3000 - dimensionsFigure 4-6: Sheet metal housing easYgen-3000 - dimensions
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 17/6717/67
InstallationInstallation
The unit is to bThe unit is to be mounted to the switch cabinet back using four screws with a maximum diameter of 6 mm. Drille mounted to the switch cabinet back using four screws with a maximum diameter of 6 mm. Drill
the holes according to the dimensions inthe holes according to the dimensions inFigure 4-7Figure 4-7 (dimensions shown in mm).(dimensions shown in mm).
42,4
42,4 207,2207,2
164,8164,8 ø 6,0ø 6,0
ø 6,0ø 6,0
ø 6,0ø 6,0 ø 6,0ø 6,0
249,6249,6
77,0,0
220,4220,4
213,4213,4
77,0,0
42,442,4 42,442,4
Figure 4-7: Sheet metal housing - drill planFigure 4-7: Sheet metal housing - drill plan
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
Page Page 18/67 18/67 © © WoodwardWoodward
Terminal ArrangementTerminal Arrangement
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
66116622663366446655666666776688669977007711772277337744775577667777778877998800
MM
PP
UU
--
MM
PP
UU
++
22
44
VV
++
22
44
VV
--
DD
++
DD
II
11
22
DD
II
11
11
DD
II
11
00
DD
II
00
99
DD
II
00
88
DD
II
00
77
DD
II
00
66
DD
II
00
55
DD
II
00
44
DD
II
00
33
DD
II
00
22
DD
II
00
11
60595857565554535251504948474645444342416059585756555453525150494847464544434241
RR
SS
--
22
33
22
2211
RR
SS
--
44
88
55
11
00
00
VV
220011 22 33 44 55 66 77 88 99 110 10 11 11 12 12 133114 14 15 15 166117 17 18 18 199
s2s1s2s1 ++
++ --
2223242526272829303132333435363738394022232425262728293031323334353637383940
44
00
00
VV
11
00
00
VV
44
00
00
VV
11
00
00
VV
44
00
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VV
11
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VV
44
00
00
VV
11
00
00
VV
44
00
00
VV
11
00
00
VV
44
00
00
VV
11
00
00
VV
44
00
00
VV
11
00
00
VV
44
00
00
VV
11
00
00
VV
44
00
00
VV
11
00
00
VV
44
00
00
VV
LL11 LL22 LL33 NN LL11 LL22 LL33 NN LL11 LL22//NN
AAO O 0022
++ --
AAO O 0011AAI I 0033AAI I 0022
++
AAI I 0011
++
LL11 LL22 LL33
ss22 ss11 ss2 s2 s1 s1 s2 s2 s11
LL11
PP
ii
cc
kk
uu
pp
PP
oo
ww
ee
rr
ss
uu
pp
ppll
yy
EE
nn
gg
ii
nn
ee
gg
rr
oo
uunn
dd
PP
rr
oo
tt
ee
cc
tt
ii
vv
ee
eeaa
rr
tt
hh
PP
EE
AA
uu
xx
ii
ll
ii
aa
rr
yy
ee
xxcc
ii
tt
aa
tt
ii
oo
nn
DD
II
CC
oo
mm
mm
oo
nn
DDiissccrreette e IInnppuuttss RReellaay y OOuuttppuuttss
CC
AA
NN
bb
uu
ss
##
22
RR
ee
ll
aa
yy
RR
00
99
RR
ee
ll
aa
yy
RR
11
00
RR
ee
ll
aayy
RR
11
11
RR
ee
ll
aa
yy
RR
11
22
RR
ee
ll
aa
yy
RR
00
88
RR
ee
ll
aa
yy
RR
00
77
RR
ee
ll
aa
yy
RR
00
66
RR
ee
ll
aa
yy
RR
00
55
RR
ee
ll
aa
yy
RR
00
11
RR
ee
ll
aa
yy
RR
00
22
RR
ee
ll
aa
yy
RR
00
33
RR
ee
ll
aa
yy
RR
00
44
GG
rroo
uu
nn
dd
//
MM
aa
ii
nn
ss
CC
TT GGenenereratator Cor CTT AAnanalolog Ing Inppututss
0 to 500 Ohm0 to 500 Ohm
0/4 to 20 mA0/4 to 20 mA
AAnnaalolog g OOuutptpuutsts
+/-10 Vdc+/-10 Vdc
+/- 20 mA+/- 20 mA
PPWWMM
PWPWMM
VVOutOut
PWPWMM
VVOutOut
MMaaiinns s PPTT GGeenneerraattoor r PPTT BBuussbbaar r PPTT
CC
AA
NN
bb
uu
ss
##
11 CC
oo
mm
mm
oo
nn
CC
oo
mm
mm
oo
nn
Figure 4-8: easYgen-3200 - terminal arrangement - rear viewFigure 4-8: easYgen-3200 - terminal arrangement - rear view
NOTE
NOTE
The Protective Earth terminal 61 is not connected The Protective Earth terminal 61 is not connected on the easYgen-3100 with son the easYgen-3100 with sheet metal housing. Theheet metal housing. The
protective earth connection at the sheet protective earth connection at the sheet metal housing must be used instead.metal housing must be used instead.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
© © Woodward Woodward Page Page 19/6719/67
Chapter 5.Chapter 5.
Wiring DiagramsWiring Diagrams
[refer to next page for wiring diagram][refer to next page for wiring diagram]
Figure 5-1: Wiring diagram – Figure 5-1: Wiring diagram – overviewoverview
NOTE
NOTE
The Protective Earth terminal 61 is not connected on The Protective Earth terminal 61 is not connected on the easYgen-3100 with sheet the easYgen-3100 with sheet metal housing. Themetal housing. The
protective earth connection at the sheet protective earth connection at the sheet metal housing must be used instead.metal housing must be used instead.
Manual Manual 37223E 37223E easYgen-3000 easYgen-3000 Series Series (Package (Package P1) P1) - - Genset Genset ControlControl
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