Woodward 350108V2 User manual

Product Manual 350108V2
(Revision E, 6/2022)
Original Instructions
505XT Digital Control for Steam Turbines
(Single valve, Extraction and/or Admission)
Manual 35018 consists of 2 volumes (35018V1 & 35018V2)
Installation and Operation Manual Volume 2
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General
Precautions
Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
Failure to follow instructions can cause personal injury and/or property damage.
Revisions
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual
26455 , Customer
Publication Cross Reference and Revision Status & Distribution Restrictions, on
the publications page of the Woodward website:
www.woodward.com/publications
The latest version of most publications is available on the publications page. If
your publication is not there, please contact your customer service representative
to
g
et the latest cop
y
.
Proper Use
Any unauthorized modifications to or use of this equipment outside its specified
mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
dama
g
e, and
(
ii
)
invalidate product certifications or listin
g
s.
Translated
Publications
If the cover of this publication states "Translation of the Original Instructions"
please note:
The original source of this publication may have been updated since this
translation was made. Be sure to check manual
26455 , Customer Publication
Cross Reference and Revision Status & Distribution Restrictions, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.
Revisions— A bold, black line alongside the text identifies changes in this publication since the
last revision.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 35018V2
Copyright © Woodward, Inc. 2017 - 2022
All Rights Reserved
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Contents
WARNINGS AND NOTICES ............................................................................................................... 6
ELECTROSTATIC DISCHARGE AWARENESS...................................................................................... 7
INTRODUCTION ............................................................................................................................... 8
CHAPTER 8. SERVICE TOOLS .......................................................................................................... 9
Overview ....................................................................................................................................................... 9
Control Assistant (CA)................................................................................................................................... 9
Servlink-to-OPC-Server (SOS) ..................................................................................................................... 9
AppManager (AppMan)................................................................................................................................. 9
505 Remote View........................................................................................................................................ 10
CHAPTER 9. PERIPHERAL DEVICES ............................................................................................... 11
Overview ..................................................................................................................................................... 11
DSLC-2 (Generator Synchronizer and Load Control)................................................................................. 11
VariStroke II (Electro-Hydraulic Actuator) ................................................................................................... 14
MFR300 (Multi-function Relay) ................................................................................................................... 15
LS-5 (Protection/Breaker Control Relay) .................................................................................................... 17
HighPROTEC (Generator Protection Unit) ................................................................................................. 19
Servo Position Controller (SPC) ................................................................................................................. 20
Real Power Sensor ..................................................................................................................................... 21
Engine Generator Control Package/Load Sharing (EGCP-3 LS) ............................................................... 22
Applying the 505 with Redundant I/H or I/P Converters ............................................................................. 26
CHAPTER 10. APPLICATION NOTES ............................................................................................... 28
Overview ..................................................................................................................................................... 28
Example Applications.................................................................................................................................. 30
Example 1–Pump or Compressor Discharge Pressure Control with Turbine Inlet Pressure Limiting........ 31
Example 2–Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting ................ 34
Example 3–Exhaust Pressure Control with Generator Power Limiting and Plant Import/Export Limiting.. 38
Example 4–Plant Import/ Export Control with SPC Servo Interface ........................................................... 41
Example 5–Inlet Pressure Control with Isochronous Load Sharing Control in Island Mode ...................... 45
Example 6–Import/Export Control or Exhaust Pressure Control with Isoch Load Sharing in Island Mode 49
Example 7–Induction Generator Applications............................................................................................. 52
Example 8 — Extraction Turbine Mechanical Drive (Pump or Compressor) with Discharge Pressure
Control and Turbine Inlet Pressure Limiting................................................................................................ 53
Example 9 — Extraction Turbine Inlet and Extraction Pressure Control with Automatic Synchronizing &
Generator Power Limiting ........................................................................................................................... 57
CHAPTER 11. OPERATOR INTERFACE............................................................................................ 62
Introduction ................................................................................................................................................. 62
Graphical Display and Key Inputs............................................................................................................... 62
Service Panel Modes and User Levels ....................................................................................................... 63
CHAPTER 12. SERVICE MENU PROCEDURES ................................................................................. 65
Overview ..................................................................................................................................................... 65
Using the Service Menus ............................................................................................................................ 65
Service Mode Parameters........................................................................................................................... 69
CHAPTER 13. UNDERSTANDING PID SETTINGS.............................................................................. 99
Overview ..................................................................................................................................................... 99
Proportional Response.............................................................................................................................. 100
Proportional + Integral (closed loop)......................................................................................................... 101
Derivative Response ................................................................................................................................. 103
Proportional + Derivative (closed loop)..................................................................................................... 104
Proportional + Integral + Derivative (closed loop)..................................................................................... 105
Controller Field Tuning General................................................................................................................ 107
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OPTI_PID Automatic Dynamic Optimizer ................................................................................................. 108
CHAPTER 14. HARDWARE/OPERATING SYSTEM FAULTS.............................................................. 112
General...................................................................................................................................................... 112
Wiring Problems........................................................................................................................................ 112
Control Adjustments.................................................................................................................................. 112
Other Operating Problems ........................................................................................................................ 113
APPENDIX B. 505 DESIGN SPECIFICATIONS................................................................................. 114
Hardware Specifications ........................................................................................................................... 114
Software Specifications............................................................................................................................. 114
APPENDIX C. 505XT SERVICE MODE WORKSHEET...................................................................... 116
APPENDIX D. PASSWORD INFORMATION...................................................................................... 131
General...................................................................................................................................................... 131
Monitor User Level .................................................................................................................................... 131
“Operator” User Level Password .............................................................................................................. 131
“Service” User Level Password................................................................................................................. 131
“Configure” User Level Password ............................................................................................................. 131
“ServiceUser” User Level Password ......................................................................................................... 131
APPENDIX E. SERVLINK-TO OPC SERVER (SOS) TOOL............................................................... 132
SOS Communication Link ......................................................................................................................... 132
Installing SOS ........................................................................................................................................... 132
Connecting a PC/Laptop to the Control .................................................................................................... 133
APPENDIX F. CONTROL ASSISTANT—SOFTWARE INTERFACE TOOL............................................. 136
Features of Control Assistant.................................................................................................................... 136
Installing Control Assistant........................................................................................................................ 136
Using Control Assistant............................................................................................................................. 138
APPENDIX G. APPMANGER SERVICE TOOL ................................................................................. 143
File Management with App. Manager ....................................................................................................... 143
Installing App Manager ............................................................................................................................. 143
APPENDIX H. CONFIGURING NETWORK TCP/IP ADDRESSES ....................................................... 150
Setting SNTP (“Simple Network Time Protocol”)...................................................................................... 152
APPENDIX I. REMOTEVIEW TOOL ................................................................................................ 153
APPENDIX J. USING 505 INTERNAL SIMULATION MODE................................................................ 163
APPENDIX K. CUSTOM TAG NAME PROCEDURE........................................................................... 164
APPENDIX L. STARTUP GUIDE..................................................................................................... 165
Commissioning Checklist .......................................................................................................................... 165
APPENDIX M. DATALOGS ............................................................................................................ 167
Overview ................................................................................................................................................... 167
REVISION HISTORY ..................................................................................................................... 173
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Illustrations and Tables
Figure 9-1. DSLC-2 ..................................................................................................................................... 11
Figure 9-2. Configuration/Woodward Links/DSLC-2................................................................................... 12
Figure 9-3. Service Screen - DSLC-2 Power Parameters .......................................................................... 12
Figure 9-4. Service Screen - DSLC-2 Status Parameters .......................................................................... 13
Figure 9-5. VS-II.......................................................................................................................................... 14
Figure 9-6. Configuration/Woodward Links/VS-II ....................................................................................... 14
Figure 9-7. Service/VariStroke II................................................................................................................. 15
Figure 9-8. MFR300 Multi-Function Relay .................................................................................................. 15
Figure 9-9. Configuration/Woodward Links/MFR300.................................................................................. 16
Figure 9-10. Service Screen1/Woodward Links/MFR300........................................................................... 16
Figure 9-11. Service Screen2/Woodward Links/MFR300........................................................................... 17
Figure 9-12. LS-5 ........................................................................................................................................ 17
Figure 9-13. Configuration/Woodward Links/LS-5...................................................................................... 18
Figure 9-14. Service Screen/Woodward Links/LS-5................................................................................... 19
Figure 9-15. HighPROTEC ......................................................................................................................... 19
Figure 9-16. Configuration Screen/Woodward Links/HighPROTEC........................................................... 20
Figure 9-17. Service Screen/Woodward Links/HighPROTEC .................................................................... 20
Figure 9-18. Servo Position Controller........................................................................................................ 21
Figure 9-19. Interface to Servo Position Controller..................................................................................... 21
Figure 9-20. Real Power Sensor................................................................................................................. 22
Figure 9-21. EGCP-3 Control...................................................................................................................... 23
Figure 9-22. EGCP-3 LS Functional Diagram............................................................................................. 24
Figure 9-23. EGCP-3 LS Interface Wiring................................................................................................... 25
Figure 9-24. Typical Redundant I/H System with a Transfer Valve............................................................ 26
Figure 9-25. Typical Redundant I/P System with a Pressure Selecting Relay Valve................................ 27
Figure 10-1. Pump or Compressor Discharge Pressure Control with Turbine Inlet Pressure Limiting ...... 31
Figure 10-2. Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting ............... 34
Figure 10-3. Exhaust Pressure Control with Generator Power Limiting and Plant Import/Export Limiting. 38
Figure 10-4. Plant Import/Export Control with SPC Servo Interface........................................................... 42
Figure 10-5. Inlet Pressure Control with Isochronous Load Sharing Control in Island Mode..................... 46
Figure 10-6. Import/Export Control or Exhaust Pressure Control with Isoch Load Sharing in Island Mode
................................................................................................................................................ 49
Figure 10-7. Pump or Compressor with Discharge Pressure Control and Turbine Inlet Pressure Limiting53
Figure 10-8. Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting ............... 57
Figure 11-1 505 Keypad and Display.......................................................................................................... 62
Figure 12-1. User Login for Service ............................................................................................................ 65
Figure 12-2. Authorized and Unauthorized Components ........................................................................... 65
Figure 12-3 Service Menu (page 1) ............................................................................................................ 66
Figure 12-4 Service Menu (page 2) ............................................................................................................ 67
Figure 13-1. Proportional Gain Setting Effects ......................................................................................... 100
Figure 13-2. Open Loop Proportional and Integral Response .................................................................. 101
Figure 13-3. Closed Loop Proportional and Integral Response................................................................ 102
Figure 13-4. Integral Gain (Reset) Setting Responses............................................................................. 103
Figure 13-5. Closed Loop Proportional and Derivative Action.................................................................. 104
Figure 13-6. Derivative Setting Effects ..................................................................................................... 105
Figure 13-7. Closed Loop Proportional, Integral and Derivative Action.................................................... 106
Figure 13-8. Typical Response to Load Change ...................................................................................... 107
Figure 13-9. Speed Dynamics for Extraction/Admission type turbine ...................................................... 108
Figure 13-10. Speed Dynamics Generator On-Line Gain Curve.............................................................. 109
Figure 13-11. Speed Dynamics Optimizer ................................................................................................ 110
Figure 13-12. Configuring settings for OPTI_Tune ................................................................................... 111
Figure E-1. SOS........................................................................................................................................ 132
Figure E-2. SOS Install Window ............................................................................................................... 133
Figure E-3. SOS Server status dialog box ................................................................................................ 133
Figure E-4. SOS – New Session box........................................................................................................ 134
Figure E-5. SOS - Enter 505 TCP/IP address .......................................................................................... 134
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Figure E-6. SOS – Active Links dialog box ............................................................................................... 134
Figure F-1. Control Assistant License Agreement .................................................................................... 136
Figure F-2. Control Assistant Install Window ............................................................................................ 137
Figure F-3. Control Assistant Folder Selection ......................................................................................... 137
Figure F-4. Control Assistant Install Complete ......................................................................................... 137
Figure F-5. Install Restart Window............................................................................................................ 138
Figure F-6. Control Assistant Window ...................................................................................................... 138
Figure F-7. Dialog for Servlink OPC connection....................................................................................... 139
Figure F-8. WinPanel Session .................................................................................................................. 139
Figure F-9. Control Assistant – Retrieve Tunable Dialog box................................................................... 140
Figure F-10. Control Assistant – Send Tunable Dialog box...................................................................... 141
Figure F-11. Control Assistant – Speed Control Trend Script .................................................................. 142
Figure F-12. Control Assistant – Create Trend Script File........................................................................ 142
Figure G-1. App Manager Install Window ................................................................................................. 143
Figure G-2. App Manager License Agreement Window ........................................................................... 144
Figure G-3. App Manager Installation ....................................................................................................... 144
Figure G-4. App Manager Install Complete .............................................................................................. 144
Figure G-5. AppManager Window ............................................................................................................ 145
Figure G-6. Dialog for App Manager Connection...................................................................................... 145
Figure G-7. App Manager Connected to a Control ................................................................................... 146
Figure G-8. AppManager Control Info Window......................................................................................... 146
Figure G-9. AppManager Control (GAP) Application Panel...................................................................... 147
Figure G-10. AppManager GUI Application Panel.................................................................................... 147
Figure G-11. Retrieving Files .................................................................................................................... 147
Figure H-1. Configuration/Communications Screen ................................................................................. 150
Figure H-2. Ethernet Port Layout (Ports on Side)..................................................................................... 150
Figure H-3. Real Time Clock SNTP settings............................................................................................. 152
Figure I-1. Window Shown when the Time Limit is Exceeded.................................................................. 153
Figure I-2. Installation Welcome Window.................................................................................................. 153
Figure I-3. Installation Folder Window ...................................................................................................... 154
Figure I-4. Installation License Agreement Window ................................................................................. 154
Figure I-5. Installation Start Menu Shortcuts Window............................................................................... 155
Figure I-6. Installation Ready to Install Window........................................................................................ 155
Figure I-7. Installation Complete Window ................................................................................................. 156
Figure I-8. Entering an IP Address to be Added to the Control List.......................................................... 156
Figure I-9. Control Selected in the Control List......................................................................................... 157
Figure I-10. Login Window with Fields for User Name and Password ..................................................... 157
Figure I-11. An Application Selected in the Application List ..................................................................... 158
Figure I-12. Default View of the Tool ........................................................................................................ 159
Figure I-13. Simple View of the Tool......................................................................................................... 159
Figure I-14. Full View of the Tool .............................................................................................................. 160
Figure I-15. Entering a Name for the Current Settings ............................................................................. 160
Figure I-16. A New Settings File Entered in the Predefined Settings List ................................................ 161
Figure I-17. Remote View Tool (Default Setting) after Opening from the Configuration Window ........... 162
Figure J-1. HW Simulation Mode Access ................................................................................................. 163
Figure M-1. The Datalog Service Menu Page........................................................................................... 168
Figure M-2. DataLog Graph Properties..................................................................................................... 169
Figure M-3. Datalog Plot ........................................................................................................................... 170
Figure M-4. Automated File Collection Configuration ............................................................................... 171
Figure M-5. Automated File Collection Active........................................................................................... 172
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Table 9-1. Parameter ID’s from DSCLC-2 to 505XT .................................................................................. 13
Table 9-2. CAN Wiring from 505 to VS-II.................................................................................................... 15
Table 9-3. CAN Wiring from 505XT to MFR300 ......................................................................................... 16
Table 9-4. CAN Wiring from 505XT to LS-5................................................................................................ 18
Table 10-1. Example Application Summary................................................................................................ 31
Table 11-1. Mode Access by User Level .................................................................................................... 63
Table 12-1. Current CANOPEN NMT State Values Displayed................................................................... 82
Table 12-2. Current CANOPEN State Values Displayed............................................................................ 82
Table 12-3. Time Zones .............................................................................................................................. 89
Table 13-1. Speed Control Dynamic Settings Options ............................................................................. 109
Table 13-2. On-Line/Off-Line Dynamics Selection ................................................................................... 109
The following are trademarks of Woodward, Inc.:
DSLC easYgen
GAPLINKnet
MicroNet RTCnet
Woodward
The following are trademarks of their respective companies:
Modbus (Schneider Automation Inc.)
VxWorks (Wind River Systems, Inc.)
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Warnings and Notices
Important Definitions
This is the safety alert symbol used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
•DANGER - Indicates a hazardous situation, which if not avoided, will result in death or serious injury.
•WARNING - Indicates a hazardous situation, which if not avoided, could result in death or serious
injury.
•CAUTION - Indicates a hazardous situation, which if not avoided, could result in minor or moderate
injury.
•NOTICE - Indicates a hazard that could result in property damage only (including damage to the
control).
•IMPORTANT - Designates an operating tip or maintenance suggestion.
Overspeed /
Overtemperature /
Overpressure
The engine, turbine, or other type of prime mover should be
equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
loss of life, or property damage.
The overspeed shutdown device must be totally independent of the
prime mover control system. An overtemperature or overpressure
shutdown device ma
y
also be needed for safet
y
, as appropriate.
Personal Protective
Equipment
The products described in this publication may present risks that
could lead to personal injury, loss of life, or property damage.
Always wear the appropriate personal protective equipment (PPE) for
the job at hand. Equipment that should be considered includes but is
not limited to:
•Eye Protection
•Hearing Protection
•Hard Hat
•Gloves
•Safety Boots
•Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
workin
g
fluid
(
s
)
and compl
y
with recommended safet
y
equipment.
Start-up
Be prepared to make an emergency shutdown when starting the
engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
property damage.
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Electrostatic Discharge Awareness
Electrostatic
Precautions
Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
•Discharge body static before handling the control (with power to
the control turned off, contact a grounded surface and maintain
contact while handling the control).
•Avoid all plastic, vinyl, and Styrofoam (except antistatic
versions) around printed circuit boards.
•Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715 , Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.
Follow these precautions when working with or near the control.
1. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic
materials. Wear cotton or cotton-blend materials as much as possible because these do not store
static electric charges as much as synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary.
If you must remove the PCB from the control cabinet, follow these precautions:
•Do not touch any part of the PCB except the edges.
•Do not touch the electrical conductors, connectors, or components with conductive devices or
with your hands.
•When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in
until you are ready to install it. After removing the old PCB from the control cabinet, immediately
place it in the antistatic protective bag.
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Introduction
This volume of the manual contains application-specific notes, details on interfaces to other Woodward
products and example configurations of typical steam turbine applications.
This volume gives users an overview of the 505XT Control’s capabilities and applications. Typical
applications are schematically shown and their functionality explained. Programming and Start/Run mode
notes are given for each application to assist application programmers in configuring the 505XT for their
application.
General Installation and Operating Notes and Warnings
Refer to Manual 35018, Volume 1 for required safety instructions,
special conditions for safe use and hazardous location requirements
to insure the control is used in a safe manner in ordinary, marine,
hazardous, ATEX and IECEx locations. Volume 1 must be fully
understood and complied with for all applications.
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Chapter 8.
Service Tools
Overview
This chapter provides an overview of the Service Tool interfaces to the 505. Instructions for installing and
using these tools are in the Appendices of this volume of the manual. All Service tool interfaces to the 505
are Ethernet connections and can be used on any of the four Ethernet ports. The only requirement is that
the PC connecting to the control has an IP address on the same domain (as with any typical network).
Default settings for the Ethernet TCP/IP addresses are in Volume 1, Chapter 2.
Control Assistant (CA)
This tool is the primary service tool that will provide the following features:
•Uploading and downloading tunables (your complete configuration settings)
•Live trending of any I/O signal or control parameter
•Troubleshooting any system problem by viewing software variables in the system
•Analyzing any datalog files that are collected from the control
The system documentation (BCD-85282) for the 505 contains files that can be used with Control
Assistant. The item number of the CD is BCD-85282 and the downloadable install file of this information
is item number 5418-7837.
1. Trend script files (.ts) that can be used as a template to view live data.
2. A tunable file (.tc) of the factory default settings of all tunable settings in the control.
The factory default tunables are useful when training personnel on how a spare unit will look when initially
powered, and then step through the procedure below to install site specific settings.
Refer to the Appendices of this volume for instruction on using Woodward’s Control Assistant Software
Service Tool (Version 4.7 or newer).
Servlink-to-OPC-Server (SOS)
Integrated with control assistant is the Woodward Servlink-to-OPC-Server (SOS) program that provides
the communication data link between the 505 and a user PC or system HMI. The SOS program will run
on the PC as a service and convert the 505 Woodward proprietary Servlink data to OPC data. The
Control Assistant tool will connect as a client to the SOS server. Customers desiring to link to OPC data
from the 505 will need to also connect to SOS.
AppManager (AppMan)
This program is the primary tool for transferring files to and from the control. It will provide the user with
the following services:
•Transferring files to and from the control (executable control software, GUI software, datalog files,
system log files, control backup information)
•Setting the control Ethernet port IP addresses and the SNTP time synchronization IP address for
network time protocol synchronizing
•Installing a software service pack program
•Starting / stopping the control program or GUI program
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505 Remote View
This program provides a duplicate user interface as found on the front panel of the local 505 control itself.
It will allow the user to log into the control from a PC on the same network and provides full access to the
control, with the exception of the Emergency Stop (which is a hardwired button directly integrated into the
hardware.
Users can log in at any user level with this tool. It will run for up to two hours without a license. For
continuous operation of this tool, purchase a runtime license.
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Chapter 9.
Peripheral Devices
Overview
This chapter provides a brief explanation of other Woodward devices, which easily integrate with the
505XT. By understanding the functionality of a peripheral device, a better understanding of the overall
control configuration is achieved.
Some of these devices connect to the 505XT by a digital communication link (either Ethernet or CAN
depending on the product). Through this link, the 505XT display will allow the user to monitor many
signals and status LED’s from this external device. In many cases, these connections allow the 505XT to
receive required input signals, such as KW Load or a Synchronization or Load Sharing Bias signal. This
eliminates the need for wiring these signals to typical I/O channels, or the digital signal can be used as a
redundant/backup signal to a hard-wired signal. Devices supported in the 505XT control application is
identified with a “Woodward Link” identifier.
All the devices covered in this section are manufactured and/or supported by Woodward. Peripheral
devices manufactured by other companies can be used with the 505 to perform the functions detailed
below; however, the compatibility of them to the 505 and the application should be verified before system
operation.
DSLC-2 (Generator Synchronizer and Load Control)
Figure 9-1. DSLC-2
When connected to the 505XT controller, the DSLC-2 can be used with generators to accurately sense
3-phase RMS generator output power and perform generator breaker synchronization. Other configurable
DSLC-2 functions include generator load-sharing, VAR or Power Factor control, process control, and
base load control.
This is a “Woodward Link” device.
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Figure 9-2. Configuration/Woodward Links/DSLC-2
To enable the Woodward Link feature, select the check box on the screen above and enter the slave
address and the IP address of the DSLC-2 device. The figure above shows the factory default IP
addresses of the DSLC-2 and Ethernet port 3 of the 505XT. These settings will allow these two products
to communicate automatically once an RJ45 Ethernet cable is connected between Ethernet Port 3 of the
505XT and Network B port on the DSLC-2.
Once this configuration is complete, the DSLC-2 can provide the synchronization speed bias signal, the
sync/load sharing bias signal, and the KW output of the generator. The radio buttons on the screen allow
the user to select the desired functions. The KW valued through this link can be used as a secondary KW
input signal, and is an analog input channel configured for a KW input.
The screens below show the available service screens that will now be accessible to monitor the DSLC-2.
Figure 9-3. Service Screen - DSLC-2 Power Parameters
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Figure 9-4. Service Screen - DSLC-2 Status Parameters
The following table shows the parameter ID’s of the values available in the 505XT from the DSLC-2.
Table 9-1. Parameter ID’s from DSCLC-2 to 505XT
Parameter ID Description
144 Generator Frequenc
y
209 Busbar Frequenc
y
246 Generator Total Active Power
247 Generator Total Reactive Power
248 GEN Volta
g
e L1-L2
249 GEN Volta
g
e L2-L3
250 GEN Volta
g
e L3-L1
251 GEN Volta
g
e L1-N
252 GEN Volta
g
e L2-N
253 GEN Volta
g
e L3-N
254 Busbar Volta
g
e
255 GEN Current 1
256 GEN Current 2
257 GEN Current 3
4151 Conditions Fla
g
1
(
Bit Packed States Decoded to LED’s
)
4634 Load Control Mode
(
Bit Packed States Decoded to LED’s
)
4635 Reactive Load Control Mode (Bit Packed States Decoded to
LED’s
)
4636 S
y
nc Control State
(
Bit Packed States Decoded to LED’s
)
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VariStroke II (Electro-Hydraulic Actuator)
Figure 9-5. VS-II
This is a “Woodward Link” device.
The VariStroke-II is a linear electro-hydraulic actuator designed to provide the linear actuation force to
operate steam turbine control valves or valve racks. This actuator can be directly networked with the 505
controller to reduce system complexity and wiring requirements.
Figure 9-6. Configuration/Woodward Links/VS-II
To enable the Woodward Link feature, select the check boxes on the screen above to enable the CAN1
Link and confirm usage of the VariStroke II actuator, then enter the Device ID. If an analog (4-20 mA)
demand signal is going to be connected to the VariStroke in addition to the CAN link, then select the
desired function for this signal (AI Backup is recommended). Finally, select the inlet steam valve being
controlled (for most applications it is HP Demand).
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Table 9-2. CAN Wiring from 505 to VS-II
505 Function
V
ariStroke II
CAN 1
–
terminal 1 COM TB6-
A
(
Top
)
–
terminal 35
CAN 1
–
terminal 2 CAN LO TB6-
A
(
Top
)
–
terminal 32
CAN 1
–
terminal 4 CAN HI TB6-
A
(
Top
)
–
terminal 31
Connect a termination resistor
across CAN 1
–
terminals 2 & 4
Once the configuration is complete, the VariStroke-II digital communication link will provide the actuator
demand signal to the steam valve and the screen below will now be available under the Service Menu to
monitor driver information.
Figure 9-7. Service/VariStroke II
MFR300 (Multi-function Relay)
Figure 9-8. MFR300 Multi-Function Relay
This is a “Woodward Link” device.
The MFR 300 is a multi-function generator protection relay used to sense and protect small generators.
This multi-function protection relay integrates all generator protection functions into one common device
reducing overall system installation complexity and cost.
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Figure 9-9. Configuration/Woodward Links/MFR300
To enable this Woodward Link feature, select the check box on the screen above to enable the CAN3
Link and confirm usage of the MFR300 multifunction relay, then enter the Device ID, Baud Rate, and
system configuration.
Table 9-3. CAN Wiring from 505XT to MFR300
505 Function MFR300
CAN 1
–
terminal 1 COM
CAN 1
–
terminal 2 CAN LO terminal 03
CAN 1
–
terminal 4 CAN HI terminal 04
Connect a termination resistor
across CAN 1
–
terminals 2 & 4
Once selected and configured, the screens below will become available on the Service screens.
Figure 9-10. Service Screen1/Woodward Links/MFR300
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Figure 9-11. Service Screen2/Woodward Links/MFR300
LS-5 (Protection/Breaker Control Relay)
Figure 9-12. LS-5
This is a “Woodward Link” device.
The LS-5 series protection relays integrate generator breaker synchronization, power sense, and
protection functions all into one package. This device is designed to function in combination with a prime
mover controller like the 505XT to allow accurate generator control, as well as provide required generator
protection.
The LS-5 Series is available in two versions and includes:
•The back panel mounted LS-511 has a rugged aluminum chassis for use in harsh environments or
confined spaces.
•The front panel mounted LS-521 has sealed soft keys and an easy to read backlit LCD multilingual
graphical display.
Features Include:
•Up to 16 LS-5 units can be operated in one network with up to 32 easYgen-3400/3500
•Phase match or slip frequency synchronization with voltage matching
•Full protection package (including df/dt (ROCOF), phase shift and mains voltage increasing protection
according to new German grid code requirements in VDE-0126-1-1)
•Segment control for the load sharing
•Event log with up to 300 entries
•Automatic date and time synchronization between the LS-5 units and the connected easYgen-
3400/3500 controls
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•LS-5 “Stand Alone” mode without the easYgen-3400/3500 is possible
•Preconfigured application modes for the most common applications in the field (MCB or MCB/GGB
application)
•Automatic and Manual mode
•Full remote control via CAN or RS-485 interface
•In case transformers are used in the application, vector group adjustment is available
•Breaker open/close failure detection
•Mains decoupling “Test” mode
•Multilingual capability
•Lock Keypad feature
•Eight freely configurable LED`s are available on the LS-511 back panel mountable device
Figure 9-13. Configuration/Woodward Links/LS-5
To enable this Woodward Link feature, select the check box on the screen above to enable the CAN3
Link and confirm usage of the LS-5 Circuit Breaker and Protection device, then enter the PDO number
(Device ID), Baud Rate, and system configuration information.
Table 9-4. CAN Wiring from 505XT to LS-5
505 Function LS-5
CAN 1
–
terminal 1 COM
CAN 1
–
terminal 2 CAN LO terminal 56
CAN 1
–
terminal 4 CAN HI terminal 57
Connect a termination resistor
across CAN 1
–
terminals 2 & 4
Once selected and configured, the screen below will become available on the Service screens.
Released