Woosh GSM CD Kit Assembly instructions
1
Important: For your own safety you must read this manu-
al before attempting to fit any part of the motor kit to your
bike. You must also ensure that you fit the kit in strict ac-
cordance with the instructions in this manual.
Woosh GSM
CD Kit Fing Guide
(using external controller)
2
Before you start the installaon of your kit, please read the following:
This kit is intended to be ed by someone who is competent and experienced at ng electric kits to
bikes. If you are not experienced and/or lack the necessary tools to complete any of the procedures in
this manual, you should seek the advice of a professional who can t the kit for you. If necessary, call us
on 01702 684444 or email us at [email protected] and we will try and put you in touch with
someone in your area that has the necessary experse to properly t your kit. You will of course need to
pay for the technician to install your kit, these costs are not covered by Woosh Bikes.
Warranty Terms:
If your kit is ed by a professional installer, it will be covered by our standard one year warranty, which
means that in the event of a failure, you would rst need to have the person that installed your kit con-
rm the issue and likely cause, then you (or the installer) would need to contact us and provide us with
the details of the fault. If the issue cannot be resolved over the phone or via email, then you would need
to return the faulty part to us at your expense. We will then repair or replace the faulty part and send it
back to you at our expense. If the kit was not ed by a professional and/or the failure that has occurred
is due to a poor or incorrect installaon of the kit, the warranty will be void.
3
Hints and Tips
The informaon below is to help with common issues you may encounter during/aer installaon.
Error Codes and what they mean:
06 E—you have a throle that has an enable/disable buon. The kit expects a twist-grip to be present and
if it is disabled, it will show the error code. The bike will connue to work like this, but the error code will
not clear unl the twist-grip is enabled (by pressing in the red buon). This issue does not occur with the
thumb-throle as it always on and cannot be turned o.
05 E—this error occurs if one of the brake levers is pulled while powering up the bike. Simply release the
brake lever and this error will clear.
Chain-ring not lining up correctly with rear cassee or freewheel:
If you nd that you have this issue, we can supply a washer which will help to bring it into line, just give us
a call and we’ll get one sent out for you. They are £1 plus postage. You will need one of these if your chain
keeps coming o and/or you cannot select all of your gears. See the secon of this manual entled
“Installing the motor” for more details and a photo showing where the washer is ed.
4
What’s in the Box
Ensure that you have all the parts shown below before going any further, if there are any missing parts,
contact us on 01702 435566.
This kit comprises of mid-drive motor/chain-ring, cranks, bracket-parts/xing kit.
There is also an oponal addional set of cables. If you are using the “36V12.5Ah Case-08 Frame Bole Baery Pack” kit from
BMS Baery, you will not need these cables. If you plan to use a dierent controller/baery kit, you will need the items pic-
tured below which are the motor cable and pedelec sensor cable. The BMS baery kit consists of 13.6Ah baery and charger,
18 Amp controller, LCD, brake levers, thumb-throle, cabling.
5
Installing the Motor
You rst need to remove your exisng boom bracket, slide the motor in from the right side of the bike
and then t the remaining parts as per the diagram below.
Before you proceed to secure the motor in place, ensure that at least 10mm of the thread protrudes on
the le side.
6
Installing the Motor cont.
Align the bracket as shown and t the two 12mm M6 bolts in place as shown below.
Fit the M33 nut in place and ghten to a torque of 55-60Nm
Fit the second nut and ghten this to the same torque.
You should now t the cranks. If you nd that the posion of the chain-ring is not correct, we can supply a
washer which will help bring it into line—see above right. These washers are £1 plus postage, just give us
a call if you need one.
7
Baery care:
This is sll relevant even if you sourced your baery elsewhere.
Some care is needed to ensure your baery performs at its best and lasts as long as possible. All baeries
age over me and so the distance you will get from a full charge will gradually decrease, so to ensure you
get the most from your baery, follow the instrucons below.
Charge the baery once or twice per week or as needed.
Do NOT charge the baery in extremely cold condions. If the baery is being charged indoors, remem-
ber to allow the baery to warm up to room temperature before charging.
If the baery is not in regular use i.e. over the winter, you should charge the baery for around 10-15
minutes every three—four weeks. This will slow the aging process and will help the baery to last as long
as possible. When the bike is to be put back into service, fully charge the baery.
General baery care:
Do not aempt to open the outer casing of the baery.
Do not aempt to repair the baery.
Do not immerse the baery in water.
Keep the baery away from children.
Do not drop, pierce or otherwise damage the baery casing.
Ensure the baery is not exposed to temperatures above 55 degrees Celsius or extreme humidity.
Do not use your bike in an environment where temperatures are below -5 or greater than 55 degrees Cel-
sius.
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© 2015 Woosh Bikes Limited
Woosh Support:
Be sure to check the FAQ section on our website before calling as the answers to the most common que-
ries are there and you may find that the solution to your problem is already online. If you do need to get in
touch, our contact details are below.
It can sometimes be useful to see the issue you have, so if possible, email a couple of photos illustrating
the problem and we’ll normally get back to you within a an hour or two (on weekdays).
Support staff are not available at the weekends, though if you send an email, it will normally be read on
the following Monday morning.
Support articles and FAQ’s: www.wooshbikes.co.uk/?support
Email: kits@wooshbikes.co.uk
Telephone: 01702 684444 (If there is no answer, leave a brief message and contact no. and someone will
call you back).
Support staff are available 10am to 5pm Monday to Friday.
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