Wopa SA0042 User manual

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
User manual
Treatment crush
SA0042

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 2 of 34
Manufacturer:
Wopa Constructiebedrijf BV
Rector Hulshofstraat 10
7135 JV Harreveld
The Netherlands
: [phone]
Email: [email protected]
Website: www.wopa.com
© Copyright 2021
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form,
or by any electronic or mechanical means or by photocopying or recording or otherwise without the
prior written permission of Wopa Constructiebedrijf B.V. (further also referred to as “Wopa” in this
manual).

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 3 of 34
Introduction
Wopa Constructiebedrijf B.V. specialises in the development and production of hoof trimming and
treatment crushes for cows and bulls for both professional users and cattle farmers.
Our crushes are developed and produced to the highest standards of safety, ease of use, animal
welfare and hygiene, always striving to achieve an optimum.
This manual contains relevant information and instructions for installation, operation and maintenance
of the machine.
 The machine is not suitable for use in environments with an explosion hazard.
 All persons responsible for operation must, at minimum, read and understand
the sections in these operating instructions on its operation and safety in full.
 All persons responsible for assembly, installation, maintenance and/or repair
must read and understand these operating instructions in full.
 The user is responsible for the interpretation and use of this manual in all
circumstances. Contact the owner or supervisor in case of questions or doubts
about the correct interpretation.
 This manual should be kept near the installation and within easy reach of the
users.
 All significant maintenance work, adjustments to the installation and comments
must be recorded in a logbook, see appendix 8.1.
 Modifications to the installation/machine are not permitted without the prior
written approval of the supplier.
 Contact the supplier for special maintenance work not included in this manual.
 Always adhere to the safety requirements as indicated in section 3.
 The proper functioning and safety of the system can only be guaranteed if the
recommended maintenance is done correctly and on time.

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 4 of 34
Warranty
The warranty is subject to the following limitations. The warranty period for products supplied by
Wopa is 12 months from the date on the purchase document. This warranty is limited to
manufacturing and material defects and therefore does not cover failures due to any part of the
product being subject to any form of wear. Normal wear that can be expected from the use of this
product is therefore excluded.
1. Wopa’s responsibility is limited to the replacement of defective parts; we do not accept claims
for any other damages or costs.
2. The warranty is voided automatically in case of overdue or poorly performed maintenance.
3. If there is any doubt about maintenance work or if the machine is not working correctly, the
supplier should always be contacted.
4. The warranty does not apply if the defect is the result of improper or negligent use, or of
maintenance performed contrary to the instructions provided in this manual.
5. The warranty is voided if repairs or modifications are made to the product by third parties.
6. Defects arising from damage or accidents caused by external factors are excluded from the
warranty.
7. If we replace parts in accordance with the obligations of this warranty, the replaced parts then
become our property.

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 5 of 34
Table of Contents
INTRODUCTION ..................................................................................................................................................... 3
WARRANTY ............................................................................................................................................................ 4
TABLE OF CONTENTS .......................................................................................................................................... 5
EC DECLARATION OF CONFORMITY (COPY) .................................................................................................... 7
OVERVIEW OF SYMBOLS ..................................................................................................................................... 8
PICTOGRAMS ........................................................................................................................................................ 9
1. TECHNICAL INFORMATION ........................................................................................................................ 10
2. DESCRIPTION OF THE INSTALLATION ..................................................................................................... 11
2.1 DESCRIPTION OF MAIN COMPONENTS ........................................................................................ 12
2.2 ELECTRICAL SYSTEM ................................................................................................................ 14
2.3 HYDRAULIC SYSTEM ................................................................................................................. 17
3. SAFETY ........................................................................................................................................................ 19
3.1. GENERAL ................................................................................................................................. 19
3.2. DURING NORMAL USE ............................................................................................................... 20
3.3. OPERATING PERSONNEL ........................................................................................................... 20
4. INSTALLATION ............................................................................................................................................ 21
4.1. MOVING. .................................................................................................................................. 21
4.2. POSITIONING............................................................................................................................ 21
4.3. CONNECTING THE MACHINE ...................................................................................................... 22
5. OPERATION ................................................................................................................................................. 23
5.1. STARTUP/SHUTDOWN .............................................................................................................. 23
5.2. EMERGENCY STOP ................................................................................................................... 23
5.3. PRODUCTION ........................................................................................................................... 24
5.4. HOOKING FRONT LEG ............................................................................................................... 24
5.5. RELEASING FRONT GATE IN CASE OF ANY PROBLEMS ................................................................. 26
6. MAINTENANCE ............................................................................................................................................ 27
6.1. MAINTENANCE DIAGRAM ........................................................................................................... 27
6.2. CLEANING THE MACHINE ........................................................................................................... 28
6.3. LUBRICATING THE BACK GATE ................................................................................................... 28
6.4. CHECK THE OIL LEVEL/CHANGE THE OIL ..................................................................................... 29
6.5. REPLACE FILTERS. ................................................................................................................... 31
7. DISPOSAL AS WASTE ................................................................................................................................ 32
8. APPENDIX .................................................................................................................................................... 33
8.1. LOGBOOK ................................................................................................................................ 33

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 6 of 34
LIST OF IMAGES
FIGURE 1: OVERVIEW SA0042 ................................................................................................................. 12
FIGURE 2: OVERVIEW OF THE ELECTRICAL SYSTEM. ................................................................................... 15
FIGURE 3: WIRELESS REMOTE CONTROL ................................................................................................... 16
FIGURE 4: OVERVIEW OF THE HYDRAULIC SYSTEM. .................................................................................... 17
FIGURE 5: POSITIONING SA0042 .............................................................................................................. 21
FIGURE 6: HOOKING FRONT LEG ............................................................................................................... 25
FIGURE 7: RELEASING FRONT GATE .......................................................................................................... 26
FIGURE 8: OVERVIEW OF LUBRICATING THE BACK GATE .............................................................................. 28
FIGURE 9: OVERVIEW OF FILLING HYDRAULIC UNIT ...................................................................................... 29
FIGURE 10: HYDRAULIC OIL TO BE USED .................................................................................................... 30
FIGURE 11: CHANGING OIL FILTERS ........................................................................................................... 31

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 7 of 34
EC declaration of conformity (copy)
We, Wopa Constructiebedrijf B.V.
Rector Hulshofstraat 10
7135 JV Harreveld
The Netherlands
: [phone]
Email : [email protected]
Website: www.wopa.com
declare under our sole responsibility that the product:
machine: Treatment crush
type: SA0042
article numbers: 5.4111.0000.0 (Standard treatment box)
5.4111.0010.0 (Electric treatment box)
5.4111.0011.0 (Electric treatment box (small cows)
to which this declaration relates, is in conformity with the provisions of the following Directives:
2006/42/EC (Machinery Directive)
2014/30/EU (EMC Directive)
the following standards have been taken into account:
NEN-EN 12100 Safety of machinery. Basic concepts, general principles for design.
NEN-EN 349 Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
NEN-EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems - Part 1: General principles
for design
NEN-EN 4413 Hydraulic fluid power - General rules and safety requirements for systems and their
components
NEN-EN 60204-1 Safety of machinery - Electrical equipment of machines
Part 1: General requirements
The undersigned is authorised to compile the Technical File:
The Netherlands - Harreveld, January 2021 J.W.A. Wopereis
Director

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 8 of 34
Overview of symbols
The following symbols are used for all actions in which there is a risk to the safety of the user and/or
technician and caution is required.
Attention!
Hazard:
 High voltage!
Hazard:
 High temperature!
Tip:
 Provides quick insight or gives tips to make certain actions easier and simpler.

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 9 of 34
Pictograms
A number of pictograms and warnings have been placed on the installation, among other things to
alert users to possible risks.
Pictogram
Description
Location
 Type plate  On the machine frame
 Read the user manual
 Wear safety glasses during
mechanical operations.
 Wear hearing protection during
mechanical operations.
 On the machine frame
 It is strictly prohibited for unauthorised
persons to be present within the
working area of the crush.
 On the machine frame
 Warning pictograms for System under
pressure.
 On both sides of frame
 Entrapment hazard  At the back gate. If this is
present.
 Warning pictograms for mechanical
and electrical hazards
 On the machine frame
 Warning pictogram Pinching hazard for
hands
 On the machine frame
 Warning pictogram Do not walk under
load during lifting
 On the machine frame
 Warning pictograms Electrical hazards.  On the machine frame
ATTENTION!
 Regularly check that the pictograms and markings are still clearly identifiable
or legible. Replace them if this is no longer the case.

User manual
Treatment crush: SA0042
Version: 10 February 2021 08:02:46
Page 10 of 34
1. Technical information
SA0042
General
Ambient temperature during
operation
-10 to +40 °C
Noise production < 75 dB(A)
Machine dimensions (base)
Length 2320 mm
Width 1650 mm
Height 2370 mm
Weight 880 kg
Maximum dimensions (set up)
Length 3120 mm
Width 1650 mm
Height 2370 mm
Weight 940 kg
Electrical connection *
Power supply 1 or 3 phase -
Voltage country-dependent 230 or 400 V
Required fuse 16 A
Connected load 3 or 4 kVA
Hydraulic installation
Maximum operating pressure 145 bar
Tank filling capacity 17 litres
Oil type See Figure 9
 See the electrical diagram
 If the crush is provided with a 230 V plug, it must be connected to an electrical outlet that is
protected by a residual current device. (always according to applicable local regulations) (30 mA)