Wopa SA0051 User manual

User Manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
User manual
Hoof trimming crush
SA0051/SA0051B

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 2 of 33
Manufacturer:
Wopa Constructiebedrijf BV
Rector Hulshofstraat 10
7135 JV Harreveld
The Netherlands
: [phone]
: [phone]
Email: [e-mail]
Website: www.wopa.com
© Copyright 2014
No part of this publication may be reproduced, stored in a search system or transferred in any form
whatsoever, either electronically or mechanically, or by photocopying or recording, or in any other way
whatsoever without prior written consent from Wopa Constructiebedrijf BV (hereinafter in this manual
also referred to as “Wopa”).

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 3 of 33
Introduction
Wopa Constructiebedrijf BV specialises in development and manufacture of hoof trimming and
treatment crushes for cows and bulls for professional users as well as for cattle farmers.
Our crushes are developed and manufactured in the highest possible quality, according to the strictest
requirements as far as safety, user convenience, animal welfare and hygiene are concerned, always
striving for an optimum.
This manual contains information and instructions relevant to installation, operation and maintenance
of the machine.
The machine is not suitable for use in explosive hazardous environments.
All persons responsible for operation must, at minimum, read and comprehend
the sections on operation and safety of these operating instructions.
All persons responsible for assembly, installation, maintenance and/or repair
must read and comprehend all these operating instructions.
The user is responsible for interpretation and use of this manual under all
conditions. Should you have any doubts or questions regarding the correct
interpretation, please contact the owner or the supervisor.
Keep this manual nearby the installation and within the users' reach.
Keep a log of all major maintenance work, adaptations to the installations and
observations, see Annex 8.1.
Changes to the installation/machine are not permitted without prior written
approval from the supplier.
Contact the supplier for any special maintenance work not included in this
manual.
Comply with the safety requirements as given in Section 3 at all times.
Proper functioning as well as the safety of the system can only be guaranteed
if the recommended maintenance is carried out correctly and on time.

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 4 of 33
Warranty
The warranty is subject to the following limitations. The warranty period for products supplied by
Wopa is 12 months from the date on the purchasing document. The warranty is limited to
production and material errors and therefore does not cover any breakdowns due to a part of the
product exposed to any type of wear. Normal wear as can be expected from using this product is
therefore excluded.
1. Wopa’s responsibility remains limited to replacing defective parts; we recognise no claims to
any other type of loss or costs.
2. The warranty is automatically void in case of overdue or poorly implemented maintenance.
3. Should you have any doubts regarding maintenance work or should the machine fail to
operate correctly, contact the supplier.
4. The warranty does not apply if the defect is the result of incorrect or negligent use or of
maintenance carried out contrary to the instructions in this manual.
5. The warranty is void if any repairs or adaptations are made to the product by third parties.
6. Defects ensuing from damage or accidents caused by external factors are excluded from the
warranty.
7. If we replace any parts in accordance with the obligations ensuing from this warranty, the parts
we replaced become our property.

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 5 of 33
Table of Contents
INTRODUCTION...............................................................................................................................................3
WARRANTY.....................................................................................................................................................4
TABLE OF CONTENTS....................................................................................................................................5
EC CONFORMITY DECLARATION (COPY)......................................................................................................7
OVERVIEW OF SYMBOLS...............................................................................................................................8
PICTOGRAMS..................................................................................................................................................9
1. TECHNICAL INFORMATION...................................................................................................................10
2. DESCRIPTION OF THE INSTALLATION.................................................................................................11
2.1. DESCRIPTION OF THE MAIN COMPONENTS SA0051/SA0051B..................................................11
2.2. ELECTRICAL INSTALLATION....................................................................................................13
2.3. HYDRAULIC INSTALLATION.....................................................................................................14
3. SAFETY..................................................................................................................................................16
3.1. GENERAL............................................................................................................................16
3.2. DURING NORMAL USE ...........................................................................................................17
3.3. OPERATING PERSONNEL.......................................................................................................17
4. INSTALLATION......................................................................................................................................18
4.1. LOCATION ...........................................................................................................................18
4.2. CONNECT THE MACHINE........................................................................................................20
4.3. PREPARING FOR TRANSPORTATION........................................................................................20
5. OPERATION...........................................................................................................................................21
5.1. STARTING UP.......................................................................................................................21
5.2. EMERGENCY STOP...............................................................................................................21
5.3. PRODUCTION.......................................................................................................................22
5.4. HOOK UP THE FRONT LEG......................................................................................................23
6. MAINTENANCE......................................................................................................................................24
6.1. MAINTENANCE DIAGRAM .......................................................................................................24
6.2. CLEAN THE MACHINE............................................................................................................26
6.3. LUBRICATION OF REAR GATE .................................................................................................26
6.4. BRAKE ADJUSTMENT.............................................................................................................26
6.5. CHECK OIL LEVEL/REPLACE OIL..............................................................................................27
6.6. CHECK PLAY IN THE WHEELS. ................................................................................................29
6.7. CHECK THE SHAFT BOLTS......................................................................................................30
6.8. PARTS................................................................................................................................30
7. DISPOSAL AS WASTE...........................................................................................................................31

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 6 of 33
8. APPENDIX..............................................................................................................................................32
8.1. LOGBOOK............................................................................................................................32
LIJST MET AFBEELDINGEN
FIGURE 1: OVERVIEW SA0051/SA0051B .............................................................................................11
FIGURE 2: OVERVIEW OF THE ELECTRICAL INSTALLATION .........................................................................13
FIGURE 3: OVERVIEW OF THE HYDRAULIC INSTALLATION ..........................................................................14
FIGURE 4: DETAILS OF CONVERSION FROM TRANSPORT SET-UP TO WORKING SET-UP (SA0051) ..................18
FIGURE 5: DETAIL OF HOOKING UP FRONT LEG ........................................................................................23
FIGURE 6: LUBRICATION OF REAR GATE..................................................................................................26
FIGURE 7: DETAIL OF BRAKE ADJUSTMENT..............................................................................................27
FIGURE 8: DETAILS OF FILLING OF HYDRAULIC UNIT..................................................................................28
FIGURE 9: HYDRAULIC FLUIDS TO BE USED ......................................................................................29
FIGURE 10: DETAILS OF SHAFT BOLT TORQUE SETTINGS..........................................................................30

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 7 of 33
EC conformity declaration (copy)
We, Wopa Constructiebedrijf BV
Rector Hulshofstraat 10
7135 JV Harreveld
The Netherlands
: [phone]
: [phone]
Email: [e-mail]
Website: www.wopa.com
declare, entirely under our own responsibility, that the product:
machine : Hoof trimmingcrush
type: SA0051/SA0051B
to which this declaration pertains, is consistent with the stipulations in Directives:
2006/42/EC (Machine Directive)
2004/108/EC (EMC Directive)
the following standards were taken into account:
NEN-EN-ISO 12100 Safety of machinery. Basic definitions, general design principles.
NEN-EN 349 Safety of machinery – Minimum gaps to avoid crushing of parts of the human body.
NEN-EN ISO 13849-1 Safety of machinery – Parts of the control systems with a safety function – Section 1:
General design principles
NEN-EN 4413 Hydraulics – General rules and safety requirements for systems and their components
NEN-EN 60204-1 Safety of machinery – Electrical equipment of machines
Section 1: General requirements
The undersigned is authorised to compile the Technical Dossier:
The Netherlands - Harreveld, September 2014 J.W.A. Wopereis
Managing Director

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 8 of 33
Overview of symbols
The following symbols are used for all actions that jeopardise the safety of the user and/or technician
and require caution.
Attention!
Hazard:
High voltage!
Hazard:
High temperature!
Tip:
Offers quick insight or tips to carry out certain actions more easily and simply.

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 9 of 33
Pictograms
A number of pictograms and alerts are affixed to the installation to indicate possible risks to users,
among other things.
Pictogram
Description
Locati
on
Type plate On the machine frame
Read the user manual
Wear safety goggles when operating
machine
Wear hearing protection when
operating machine.
On the machine frame
Warning pictograms
System under pressure.
On either side of the frame
Warning pictograms for mechanical
and electrical hazards
On the machine frame
Crushing hazard By the rear gate, if present.
ATTENTION!
Check regularly whether the pictograms and signs are still clearly
recognisable and legible. Replace if this is no longer the case.

User manual
Hoof trimmingcrush:SA0051/SA0051B
Version: 21-02-17
Page 10 of 33
1. Technical information
SA0051 SA0051B
General
Ambient temperature during
operation - 10 to 35 - 10 to 35 ˚C
Noise production < 75 < 75 dB(A)
Machine dimensions
Length 2100 2100 mm
Width 1750 1500 mm
Height 2000 2000 mm
Weight 900 850 kg
Maximum product dimensions
Length 3290 2700 mm
Width 1750 1500 mm
Height 2400 2400 mm
Weight 1350 1300 kg
Ele
c
tric
al connection
Power supply 1 or 3 phase 1 or 3 phase -
National voltage 230 or 400 230 or 400 V
Required fuse 8.7 or 5,9 8.7 or 5.9 A
Connected value 1.5 or 2.5 1.5 or 2.5 kVA
Hydrauli
c
installati
on
Maximum operating pressure 155 155 bar
Tank volume 14 14 litre
Type of oil See Figure 9 See Figure 9
Data for road transport
Axial load 1350 - kg
Maximum drawbar load 100 - kg
Coupling ISO 55 mm - -
Connection plug 7 of 13 - pole
* see electrical diagram