Worldwide Construction And Forestry Division 410J User manual

410J
Backhoe Loader
Repair
TECHNICAL MANUAL
410J Backhoe Loader
TM10147 08JUN07 (ENGLISH)
For complete service information also see:
410J Backhoe Loader Operation and
Test ................................ TM10132
410J Backhoe Loader Operator’s Manual . . OMT211053
Alternators and Starting Motors .......... CTM77
POWERTECH

4.5 L & 6.8 L Diesel
Engines—Base Engine ................. CTM104
POWERTECH

4.5L & 6.8L Diesel Engines—
Level 12 Electronic Fuel Systems with
Stanadyne DE10 Pump ................. CTM331
Front Wheel Drive Axles AS and MS
Series ............................... CTM4687
100 Series Hydraulic Cylinders .......... TM-H100A
120 Series Hydraulic Cylinders .......... TM-H120A
125 Series Hydraulic Cylinders .......... TM-H125A
Super Caddy Oil Cleanup Procedure ...... CTM310
Specifications Manual .................. SP458
Worldwide Construction
And Forestry Division
LITHO IN U.S.A.

Introduction
TX03399,0001836 –19–01SEP06–1/1
Foreword
This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions presented
throughout the text of the manual.
This is the safety-alert symbol. When you see this
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Technical manuals are divided in two parts: repair and
operation and tests. Repair sections tell how to repair
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
Information is organized in groups for the various
components requiring service instruction. At the
beginning of each group are summary listings of all
applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only
the vital information needed for diagnosis, analysis,
testing, and repair.
Fundamental service information is available from
other sources covering basic theory of operation,
fundamentals of troubleshooting, general maintenance,
and basic type of failures and their causes.
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Introduction
TX,TM,FAX –19–03JUL01–1/1
Technical Information Feedback Form
We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: John Deere Dubuque Works
P.O. Box 538
Attn: Publications Supervisor, Dept. 303
Dubuque, IA 52004-0538
FAX NUMBER: 563-589-5800
Ideas, Comments (Please State Page Number):
OVERALL, how would you rate the quality of this publication? (Check one)
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Company Name:
Technician Name:
Address:
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THANK YOU!
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Introduction
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Contents
00
SECTION 00—General Information SECTION 17—Frame or Supporting Structure
Group 1740—Frame InstallationGroup 0001—Safety Information
Group 0003—Torque Values Group 1749—Chassis Weights
SECTION 18—Operator’s Station
SECTION 01—Wheels
01
Group 1800—Removal and Installation
Group 0110—Powered or Non-Powered Wheels
Group 1810—Operator Enclosure
and Fastenings
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
SECTION 02—Axles and Suspension Systems
Group 0225—Input Drive Shafts and U-Joints
SECTION 19—Sheet Metal and Styling
Group 0230—Non-Powered Wheel Axles
Group 1910—Hood and Engine Enclosure
Group 0240—Powered Wheel Axle (MFWD)
Group 1913—Miscellaneous Shields
Group 0250—Axle Shaft, Bearings, and Reduction
Group 1921—Grille and Grille Housing
Gears
Group 1927—Fenders
SECTION 03—Transmission
02
SECTION 20—Safety, Convenience and
Group 0300—Removal and Installation
Miscellaneous
Group 0315—Controls Linkage
Group 2001—Radio
Group 0350—Gears, Shafts, and Power Shift
Group 2004—Horn and Warning Devices
Clutches
Group 0360—Hydraulic System
SECTION 21—Main Hydraulic System
Group 2160—Hydraulic System
SECTION 04—Engine
Group 0400—Removal and Installation
SECTION 31—Loader
Group 3100—Loader
SECTION 05—Engine Auxiliary Systems
Group 3102—Bucket
Group 0505—Cold Weather Starting Aid
03
Group 3104—Attachment Coupler
Group 0510—Cooling System
Group 3115—Control Linkages
Group 0515—Speed Controls
Group 3160—Hydraulic System
Group 0520—Intake System
Group 0530—Exhaust System SECTION 33—Backhoe
Group 0560—External Fuel Supply System Group 3302—Bucket
Group 3315—Control Linkage
SECTION 06—Torque Converter
Group 3340—Frames
Group 0651—Turbine, Gears and Shaft
Group 3360—Hydraulic System
SECTION 09—Steering System SECTION 99—Dealer Fabricated Tools
Group 0960—Hydraulic System
04
Group 9900—Dealer Fabricated Tools
SECTION 10—Service Brakes
Group 1011—Active Elements
Group 1060—Hydraulic System
SECTION 11—Park Brake
Group 1111—Active Elements
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
05
COPYRIGHT

2007
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION

Manual
06
09
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Contents
00
01
02
03
04
05
06
09
10
11
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Contents
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18
19
20
21
31
33
99
INDX
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Contents
17
18
19
20
21
31
33
99
INDX
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00
Section 00
General Information
Contents
Page Page
Group 0001—Safety Information
Additional Metric Cap Screw Torque
Safety and Operator Convenience
Values ............................00-0003-2
Features ..........................00-0001-1
Torque Value
Recognize Safety Information ............00-0001-2
Unified Inch Bolt and Cap Screw ........00-0003-4
Follow Safety Instructions ...............00-0001-2
Service Recommendations for 37°Flare
Operate Only If Qualified................00-0001-3
and 30°Cone Seat Connectors .........00-0003-5
Wear Protective Equipment..............00-0001-3
Service Recommendations for O-Ring
Avoid Unauthorized Machine
Boss Fittings .......................00-0003-6
Modifications .......................00-0001-3
Service Recommendation
Inspect Machine ......................00-0001-4
O-Ring Boss Fittings In Aluminum
Stay Clear of Moving Parts ..............00-0001-4
Housing—Excavators ...............00-0003-8
Avoid High-Pressure Fluids ..............00-0001-4 Service Recommendations For Flared
Avoid High-Pressure Oil ................00-0001-5
Connections—Straight or Tapered
Beware of Exhaust Fumes ..............00-0001-5
Threads ..........................00-0003-10
Prevent Fires.........................00-0001-6
Service Recommendations For Flat Face
Prevent Battery Explosions ..............00-0001-6
O-Ring Seal Fittings.................00-0003-11
Handle Chemical Products Safely .........00-0001-7
Service Recommendation
Dispose of Waste Properly ..............00-0001-7
O-Ring Face Seal Fittings with SAE
Prepare for Emergencies................00-0001-7
Inch Hex Nut and Stud End for High
Use Steps and Handholds Correctly .......00-0001-8
Pressure........................00-0003-12
Start Only From Operator’s Seat ..........00-0001-8
O-Ring Face Seal Fittings with Metric
Use and Maintain Seat Belt..............00-0001-8
Hex Nut and Stud End for Standard
Prevent Unintended Machine Movement ....00-0001-9
Pressure........................00-0003-14
Prevent Unintended Machine Movement—
O-Ring Face Seal Fittings with Metric
If Equipped With Pilot Controls .........00-0001-9
Hex Nut and Stud End for High
Avoid Work Site Hazards ..............00-0001-10
Pressure........................00-0003-16
Keep Riders Off Machine ..............00-0001-10
Service Recommendations for Metric
Avoid Backover Accidents ..............00-0001-11
Series Four Bolt Flange Fitting ........00-0003-18
Avoid Machine Tipover ................00-0001-11 Service Recommendations For Inch
Add and Operate Attachments Safely .....00-0001-12 Series Four Bolt Flange Fittings........00-0003-19
Use Special Care When Operating .......00-0001-12
Service Recommendation
Operating or Traveling On Public Roads . . .00-0001-13 Inch Series Four Bolt Flange For High
Inspect and Maintain ROPS ............00-0001-13
Pressure........................00-0003-20
Park and Prepare for Service Safely ......00-0001-14
Service Recommendations For
Service Cooling System Safely ..........00-0001-14
Non-Restricted Banjo (Adjustable)
Remove Paint Before Welding or
Fittings...........................00-0003-21
Heating ..........................00-0001-15
Service Recommendations For O-Ring
Make Welding Repairs Safely ...........00-0001-15
Boss Fittings With Shoulder...........00-0003-23
Drive Metal Pins Safely ................00-0001-16
Service Recommendation
Safety Signs ........................00-0001-17
Metric 24°O-Ring Seal DIN 20078 .....00-0003-26
Safety Signs—Backhoe Coupler (If
Equipped) ........................00-0001-19
Group 0003—Torque Values
Torque Value
Metric Bolt and Cap Screw ............00-0003-1
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Contents
00
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