WURM FRIGOLINK ANI-1F6-A User manual

ANI-1F6-A
ANI-1F6-A_V1.0.0_PI_2021-08_EN 1
Subject to technical changes
FRIGOLINK
1 ANI-1F6-A
Module for process control in CO2 refrigeration plants with rack and gas cooler control
1.1 Front view
Fig. 1: Front view with ANI-C control panel
1.2 Features
• 2 standard rack controllers (MT and LT), each with 3 compressors controlled by evaporation tem-
perature
- Compressor 1 constant (FC), compressors 2 and 3 stepped
- T0 sliding via HLO003
- Simple base load change
- Monitoring of suction gas temperature
- Oscillation protection function
- Blocking time after compressor fault
- 3-step load shedding including Fastreturn for MT/LT
- Operating hours counter and cycle counter for each compressor
• High pressure and medium pressure control
• Gas cooler fan control also via Modbus
• Additional control circuits for:
- Load shedding
- Desuperheater
- Liquid post-injection
- Refrigerant monitoring
- Heat recovery
• Integrated relay outputs
• CAN bus connection via patch cable and screw terminals
• Fastening by top-hat rail
• Can be locked to prevent unwanted parameter adjustment
• Connection to the Wurm system via Wurm CAN communication bus (C-BUS) and
FRIGODATA XP
Accessories
• Control panel (ANI-C)

ANI-1F6-A
2 ANI-1F6-A_V1.0.0_PI_2021-08_EN
Subject to technical changes
FRIGOLINK
Contents
1 ANI-1F6-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Functional earth (FE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4.1 Input circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Digital inputs DI 1 - DI 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Analogue inputs Uin 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Analogue inputs Iin 1 - Iin 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Analogue inputs S 1 - S 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.2 Output circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Digital outputs (relays) K 1 - K 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Digital outputs (SSR) V 1 - V 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Analogue outputs Uout 1 - Uout 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.3 Communication circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.4 FKV003 circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Address 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Address 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.5 FIO001B/FIO-PAT circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . 14
Address 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.5 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Top-hat rail installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dismantling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.6 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

ANI-1F6-A
ANI-1F6-A_V1.0.0_PI_2021-08_EN 3
Subject to technical changes
FRIGOLINK
1.3 Safety instructions
Writing conventions
CAUTION
• Avoid the described hazard: Otherwise minor or medium bodily injury or property damage will
result.
WARNING
• Avoid the described hazard: Otherwise there is danger from electric voltage that can lead to
death or serious bodily injury.
For your safety
For safe operation and to avoid personal injury and equipment damage through operator error, always
read these instructions, become familiar with the device, and follow all safety instructions on the prod-
uct and in this document, as well as the safety guidelines of Wurm GmbH & Co. KG Elektronische
Systeme. Keep these instructions ready to hand for quick reference and pass them on with the device
if the product is sold. Wurm GmbH & Co. KG Elektronische Systeme accepts no liability in the case
of improper use or use for purposes other than the intended purpose.
WARNING
DANGER TO LIFE FROM ELECTRIC SHOCK AND/OR FIRE!
• Switch off the power to the entire plant when carrying out installation, wiring or removal work.
Otherwise a mains voltage and/or external voltage may still be present even if the control voltage
is switched off.
• The wiring of the device must be carried out only by qualified electricians.
• Use only the correct tools for all work.
• Check all wiring after connection.
• Take note of the maximum loads on all connections.
• Never expose the device to moisture, for example due to condensation or cleaning agents.
• Take the device out of operation if it is faulty or damaged and is therefore compromising safe
operation.
• Do not open the device.
• Do not repair the device yourself. If the device requires repairs, send it in with an exact descrip-
tion of the fault.
CAUTION
ELECTROMAGNETIC INTERFERENCE CAN CAUSE FAULTS!
• Always use shielded data cables and place them far away from power lines.
Target group This manual is intended for “service technician” personnel.
Intended use The ANI-1F6-A is a process control module for CO2 refrigeration plants
with rack and gas cooler control.

ANI-1F6-A
4 ANI-1F6-A_V1.0.0_PI_2021-08_EN
Subject to technical changes
FRIGOLINK
Version and validity of the documentation
Any software versions not listed are special solutions for individual projects and are not described in detail in this
document. This document automatically ceases to be valid if a new technical description is issued.
Manufacturer: Wurm GmbH & Co. KG Elektronische Systeme, Morsbachtalstraße 30, D-42857 Remscheid
You can find more information on our website at www.wurm.de.
Version Date
V1.0.0 and
higher
2021-08 Documentation status

ANI-1F6-A
ANI-1F6-A_V1.0.0_PI_2021-08_EN 5
Subject to technical changes
FRIGOLINK
1.4 Circuit diagram
Fig. 2: Circuit diagram
Power supply
Functional earth (FE)
NOTICE
• To ensure failure-free operation and reliable data communication, connect the functional earth.
Connect the functional earth connection via the enclosed earthing terminal and the pre-assem-
bled cable directly to the device with the earthed installation plate.
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Terminal Power supply Potential
98 Neutral N
99 230V~ L
Terminal Assignment
NShield

ANI-1F6-A
6 ANI-1F6-A_V1.0.0_PI_2021-08_EN
Subject to technical changes
FRIGOLINK
1.4.1 Input circuit diagram
Fig. 3: Input circuit diagram
Digital inputs DI 1 - DI 20
           
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   
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   
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Terminal Digital input Potential Assignment
101 DI 1 230V~ MT CP 1 operation
111 N
102 DI 2 230V~ MT CP 2 operation
112 N
103 DI 3 230V~ MT CP 3 operation
113 N
104 DI 4 230V~ MT CP 1 fault
114 N
105 DI 5 230V~ MT CP 2 fault
115 N
106 DI 6 230V~ MT CP 3 fault
116 N
107 DI 7 230V~ LT CP 1 operation
117 N
108 DI 8 230V~ LT CP 2 operation
118 N
109 DI 9 230V~ LT CP 3 operation
119 N
110 DI 10 230V~ LT CP 1 fault
120 N
121 DI 11 230V~ LT CP 2 fault
131 N
122 DI 12 230V~ LT CP 3 fault
132 N
123 DI 13 230V~ Min. refrigerant fault
133 N
124 DI 14 230V~ Max. refrigerant fault
134 N

ANI-1F6-A
ANI-1F6-A_V1.0.0_PI_2021-08_EN 7
Subject to technical changes
FRIGOLINK
Analogue inputs Uin 1, 2
Analogue inputs Iin 1 - Iin 5
125 DI 15 230V~ MT rack LP fault
135 N
126 DI 16 230V~ MT rack HP fault
136 N
127 DI 17 230V~ LT rack LP fault
137 N
128 DI 18 230V~ LT rack HP fault
138 N
129 DI 19 230V~ GC fan fault
139 N
130 DI 20 230V~ MT load shedding 1
140 N
Terminal Analogue input Potential Assignment
41 Uin 1 GND HR signal
Ext. heat request
42 0...10V
43 Uin 2 GND Not available
44 0...10V
Terminal Analogue input Potential Assignment
151 Iin 1 4...20mA MT 1 p0
152 24V=
153 Iin 2 4...20mA p.mp
154 24V=
155 Iin 3 4...20mA p.gc
156 24V=
157 Iin 4 4...20mA LT p0
158 24V=
159 Iin 5 4...20mA Not available
160 24V=
Terminal Digital input Potential Assignment

ANI-1F6-A
8 ANI-1F6-A_V1.0.0_PI_2021-08_EN
Subject to technical changes
FRIGOLINK
Analogue inputs S 1 - S 16
* The sensor inputs are active if the assignment is set to ANIMUS under Heat recovery in the installa-
tion level. If the assignment is set to field module 0/1, the sensor inputs at FM addr. 0 and FM addr.
1 are active. Further information can be found in the product manual.
NOTICE
• Terminals 193/194 cannot be wired, they are empty.
Terminal Sensor input Sensor type Assignment
161/162 S 1 TRK Suction gas tempera-
ture MT
163/164 S 2 DGF Pressure gas temper-
ature MT
165/166 S 3 DGF Desuperheating tem-
perature LT
167/168 S 4 TRK Outside temperature
169/170 S 5 DGF T.g c 1
171/172 S 6 DGF T.gc 2
173/174 S 7 DGF Outlet temperature
HR CO2 *
175/176 S 8 DGF Outlet temperature
HR medium *
177/178 S 9 DGF Inlet temperature HR
medium *
179/180 S 10 TRK Temperature ext. heat
source *
181/182 S 11 TRK Suction gas tempera-
ture subcooler
183/184 S 12 TRK Liquid temperature
subcooler
185/186 S 13 TRK T.gc in front of HPV
187/188 S 14 TRK LT suction gas tem-
perature
189/190 S 15 DGF HP MT T.ihe
191/192 S 16 TRK Control cabinet sen-
sor

ANI-1F6-A
ANI-1F6-A_V1.0.0_PI_2021-08_EN 9
Subject to technical changes
FRIGOLINK
1.4.2 Output circuit diagram
Fig. 4: Output circuit diagram
Digital outputs (relays) K 1 - K 14
           
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   
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Terminal Digital output Contact arrange-
ment Assignment
201 Change-over contact
K 1 /
4(2)A / 230V~
COM Alarm output prio 1
(NC)
202 NC
203 NO
204 Change-over contact
K 2/
4(2)A / 230V~
COM Alarm output prio 2
(NC)
205 NC
206 NO
207 NO contact K 3 /
3(1)A / 230V~
COM MT CP 1 operation
208 NO
209 NO contact K 4 /
3(1)A / 230V~
COM MT CP 2 operation
210 NO
211 NO contact K 5 /
3(1)A / 230V~
COM MT CP 3 operation
212 NO
213 NO contact K 6 /
3(1)A / 230V~
COM LT CP 1 operation
214 NO
215 NO contact K 7 /
3(1)A / 230V~
COM LT CP 2 operation
216 NO
217 NO contact K 8 /
3(1)A / 230V~
COM LT CP 3 operation
218 NO
219 NO contact K 9 /
3(1)A / 230V~
COM Desuperheater fan
operation
220 NO
221 NO contact K 10/
3(1)A / 230V~
COM Not available
222 NO
223 NO contact K 11 /
3(1)A / 230V~
COM HR valve / gas cooler
bypass *
224 NO
225 NO contact K 12 /
3(1)A / 230V~
COM HR pump / HP defrost
*
226 NO

ANI-1F6-A
10 ANI-1F6-A_V1.0.0_PI_2021-08_EN
Subject to technical changes
FRIGOLINK
* The digital outputs are active if the assignment is set to ANIMUS under Heat recovery in the installa-
tion level. If the assignment is set to field module 0/1, the digital outputs at FM addr. 0 are active.
Further information can be found in the product manual.
Digital outputs (SSR) V 1 - V 4
Analogue outputs Uout 1 - Uout 5
227 NO contact K 13 /
3(1)A / 230V~
COM IHE oil SV
228 NO
229 NO contact K 14 /
3(1)A / 230V~
COM Control cabinet fan
230 NO
Terminal Digital output (SSR) Contact arrange-
ment Assignment
231 Semiconductor V 1
4...60VA / 230V~
NO HG bypass
232 COM
233 Semiconductor V 2
4...60VA / 230V~
NO Liquid injection EEV
234 COM
235 Semiconductor V 3
4...60VA / 230V~
NO HP evaporator EEV
236 COM
237 Semiconductor V 4
4...60VA / 230V~
NO Not available
238 COM
Terminal Analogue output Potential Assignment
241 Uout 1 0...10V FC MT CP 1
242 GND
243 Uout 2 0...10V GC fan
244 GND
245 Uout 3 0...10V MP valve
246 GND
247 Uout 4 0...10V HP valve
248 GND
249 Uout 5 0...10V FC LT CP 1
250 GND
Terminal Digital output Contact arrange-
ment Assignment