Wurth Elektronik 600 600 282 800 User manual

OPERATION MANUAL
RACK-AND-PINION PRESS
BASE PLATE
PRESS-ADAPTERS
Read these instructions carefully before using this tool
Art.-Nr./Order Code:
600 600 282 800 | 600 600 282 801 | 600 612 282 804 |
600 612 282 805 | 600 618 282 805 | 600 618 282 806 |
600 625 282 804 | 600 690 282 802 | 600 690 282 803 |
490 000 1

1
1
8
8
2
2
9
9
3
3
10
10
4
4
11
11
5
5
12
12
6
6
13
13
7
7
Fig. 1
1. Mechanical Structure
1.1 Overview
Handlever
Ram
Stroke reducer
UT Stroke stopper BDC
Head locking screws
Screws for cover
plate/bearing disc
Cover plate for
torsion spring
Frame bolt holes
Head unit
Tool locking screw
Locking screw for workpiece
Working stroke adjustment
Locking nut – working stroke
02

2. Setup instructions
2.1 Handlever
• Mount handlever (1) to shaft and tighten it with a clamping screw.
The fastening torque is from 6Nm to max.15Nm.
Attention: The maximum operating force at the handlever is 200N
(it is not allowed to be exceeded)
2.2 Setting of working height
• Loosen head locking screws (10)
• Unfasten the adjustable stroke reducer (8), move the tool upon the
workpiece and retight
• Adjust the press depth by fine tuning of the ram (6) and retight the
locking nut (7)
2.3 Adjustment of torsion spring return force
• Move the press head (3) to the upper position and
remove the stroke reducer (8)
• Move the ram (2) downwards till toothing is out of contact
• Turning the handlever (1) forward will lead to a higher spring return
force. Turning it backwards leads to a lower spring return force.
Attention: Don’t overstrain the spring
• Assemble ram (2) and stroke reducer (8)
2.4 Exchange of the torsion spring
• Unfasten screws (11) and remove coverplate (12)
Attention: The torsion spring is under force
• Grease the new torsion spring at the inside, exchange the old
spring with the new one and assemble the coverplate
Notice: The spring is self slinging
2.5 Cleaning of ram
• Clean the ram occassionally with a slightly oiled cleaning wipe
• In any case do not use any solvent based cleaners in order to avoid
any dry running condition of the ram
03

04
Fig. 2
3. Technical Data
600 600 282 800 WR-TOOL IDC Press
600 600 282 801 WR-TOOL Base
Measure Value
Force – 1,6 kN (360 lbs.)
Stroke A0– 40 mm (0 – 1.57 in.)
Base dim. L × B 110 x 185 mm (4.33 x 7.28 in.)
Table dim. B x T 110 x 80 mm (4.33 x 3.15 in.)
Overhang C 65 mm (2.55 in.)
Working height D55– 190 mm (2.16 – 7.48 in.)
Table bore E Ø 20H7 mm (0.78 in.)
Weight appr. –11 kg (24 lbs.)
Material
Screws (DIN 912-10.9) Steel
Base of stator and slider Cast iron EN-GJL-250 DIN EN 1561
Die Aluminium EN-AW7075
Other functional parts 16MnCr5 or 9SM28K

05
Fig. 3
4. Base plate & adapters
4.1 Mounting base plate
4.2 Available adapters
a
• Insert base plate (a) from above into the T-slot (b)
• Lock screw (c) with allen wrench until the first resistance
Adapter no. WE-Series Fits for p/n
600 690 282 802
600 690 282 803 WR-MM 690 157 00x x72
690 207 10x x72
600 618 282 805 WR-DSUB 618 0xx 221 823
618 0xx 221 923
600 618 282806 WR-DSUB
Flange Type
618 0xx 226 221
618 0xx 227 221
600 661 282 802 WR-WTB
2,54mm IDC 661 00x 15x x22
600 612 282 804 WR-BHD
2.54mm
612 0xx 230 2
612 0xx 223 23
600 612 282 805 WR-BHD
2.54mm, Flange
612 0xx 258 21
612 0xx 259 21
600 625 282 804 WR-BHD
2.00mm
625 0xx 230 21
625 0xx 223 23
600 627 303 001 WR-BHD
1.27mm 627 0xx 231 21
490 000 4 combined
with die 490 000 7 WR-WST 490 107 67x x12
b
c

Fig. 4
Fig. 5
• Unlock the screws of the baseplate (a). After that the baseplate
is movable lenghtways.
• Move the head unit in the lowest position
• Align the fence of the baseplate (b) with the stamp (c)
• Adjust head unit to suitable working height
• Insert the adapter (d) until it is flush mounted with the base plate
• Fix adapter with the screws (e)
4.3 Preparatory work
a
b
c
e
d
06

Fig. 6
• Insert the connector sideways or from above into the adapter.
Make sure that the connector is placed correctly in the adapter (a)
• Insert IDC connector from above into the adapter. Put the bigger
plastic peg in one of the boreholes in the adapter. Make sure that
the connector is placed planar in the adapter.
• Adjust the cable guidance (b) on cable width and fix it
• Start pressing process by operating the handlever
Advice:
For the final adjustment of working height please take care on sufficient
stroke to ensure a entire pressing of the connector.
Notice:
The press dies have been developed specificly for Würth
Elektronik products. In case of usage of non-specified third-party
products, Würth Elektronik does not accept any warranty.
4.4 Pressing process
a
b
07

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