Xantrex Freedom Xi 807-1000 User manual

TM
TM
Freedom Xi Inverter
Product image shown may vary from actual product. See features for comparisons.
Model Product Numbers
807-1000
807-2000
Installation Guide
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975-0753-01-01 i
Copyright © 2015 Schneider Electric. All Rights Reserved. All trademarks are
owned by Schneider Electric Industries SAS or its affiliated companies.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’SRISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH
LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Document Part Number
975-0753-01-01
Date and Revision
September 2015 Rev A
Product Number
807-1000 (Freedom Xi 1000 120VAC)
807-2000 (Freedom Xi 2000 120VAC)

Contact Information
Information About Your System
As soon as you open your product, record the following information and be sure to
keep your proof of purchase.
To view, download, or print the latest revision, visit the website shown under Contact
Information.
Telephone: [phone] 
[phone]
Web: www.xantrex.com
Serial Number _________________________________
Product Number _________________________________
Purchased From _________________________________
Purchase Date _________________________________
Freedom XI Install Guide.book Page i Friday, September 18, 2015 2:48 PM

ii Freedom Xi Installation Guide
About This Guide
Purpose
The purpose of this Installation Guide is to provide explanations and
procedures for installing and configuring a Freedom Xi Sine Wave Inverter
for Recreational, Fleet Vehicle, or Marine installations.
Scope
The Guide provides safety guidelines, as well as information about
operating and troubleshooting the installation. It does not provide details
about particular brands of batteries. You need to consult individual battery
manufacturers for this information.
Audience
The information in this Guide is intended for qualified personnel. Qualified
personnel have training, knowledge, and experience in:
• Installing electrical equipment (up to 1000 volts).
• Applying all applicable installation codes.
• Analyzing and reducing the hazards involved in performing electrical
work.
• Selecting and using Personal Protective Equipment (PPE).
Abbreviation or Acronym
AAmps
AC Alternating Current
DC Direct Current
ft-lbs Foot-pounds (a measure of torque)
kW Kilowatts (1000 watts)
LED Light Emitting Diode
Nm Newton-meters (a measurement of torque)
VVolts
VA C Volts AC
VDC Volts DC
WWatts
Related Information
You can find more information about Xantrex products and services at
www.xantrex.com.
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975-0753-01-01 iii
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS INSTALLATION
GUIDE FOR FUTURE REFERENCE.
This guide contains important safety instructions for the Freedom Xi Sine
Wave Inverter that must be followed during operation and troubleshooting.
Read and keep this Installation Guide for future reference.
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to install, operate, service or maintain
it. The following special messages may appear throughout this bulletin or
on the equipment to warn of potential hazards or to call attention to
information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety
label indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not
avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not
avoided, can result in moderate or minor injury.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided,
can result in equipment damage.
Important: These notes describe things which are important for you to
know, however, they are not as serious as a caution or warning.
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iv Freedom Xi Installation Guide
Safety Information
1. Before using the inverter, read all instructions and cautionary
markings on the unit, the batteries, and all appropriate sections of
this manual.
2. Use of accessories not recommended or sold by the manufacturer may
result in a risk of fire, electric shock, or injury to persons.
3. The inverter is designed to be connected to your AC and DC electrical
systems. The manufacturer recommends that all wiring be done by a
certified technician or electrician to ensure adherence to the local and
national electrical codes applicable in your jurisdiction.
4. To avoid a risk of fire and electric shock, make sure that existing
wiring is in good condition and that wire is not undersized. Do not
operate the inverter with damaged or substandard wiring.
5. Do not operate the inverter if it has been damaged in any way.
6. This unit does not have any user-serviceable parts. Do not disassemble
the inverter except where noted for connecting wiring and cabling. See
your warranty for instructions on obtaining service. Attempting to
service the unit yourself may result in a risk of electrical shock or fire.
Internal capacitors remain charged after all power is disconnected.
7. To reduce the risk of electrical shock, disconnect both AC and DC
power from the inverter before attempting any maintenance or
cleaning or working on any components connected to the inverter.
Turning off the inverter using the Inverter Power button n the front
panel will not reduce an electrical shock hazard.
8. The inverter must be provided with an equipment-grounding
conductor connected to the AC input ground.
9. Do not expose this unit to rain, snow, or liquids of any type. This
product is designed for indoor use only. Damp environments will
significantly shorten the life of this product and corrosion caused by
dampness will not be covered by the product warranty.
10. To reduce the chance of short-circuits, always use insulated tools when
installing or working with this equipment.
11. Remove personal metal items such as rings, bracelets, necklaces, and
watches when working with electrical equipment.
DANGER
ELECTRICAL SHOCK AND FIRE HAZARD
Installation must be done by qualified personnel to ensure compliance
with all applicable installation and electrical codes and regulations.
Instructions for installing the Freedom Xi Sine Wave Inverter are
provided here for use by qualified personnel only.
Failure to follow these instructions will result in death or serious injury.
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• Apply appropriate personal protective equipment (PPE) and follow
safe electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified
electrical personnel.
• Turn off all power supplying this equipment before working on or
inside equipment.
• Always use a properly rated voltage sensing device to confirm power
is off.
• Replace all devices, doors, and covers before turning on power to this
equipment.
• Unit’s components may produce arcs or sparks.
•Do not install near batteries, in machinery space, or in an area in
which ignition-protected equipment is required.
975-0753-01-01 v
Areas include any space containing gasoline-powered machinery, fuel
tanks, as well as joints, fittings, or other connections between components
of the fuel system.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Failure to follow these instructions will result in death or serious injury.
WARNING
FIRE AND EXPLOSION HAZARD
Failure to follow these instructions can result in death or serious
injury.
Freedom XI Install Guide.book Page v Friday, September 18, 2015 2:48 PM

• Do not open. No serviceable parts inside. Provided with integral
protection against overloads. Bonding between conduit connections
is not automatic and must be provided as part of the installation.
• Read manual before installing or using.
• Do not cover or obstruct ventilation openings.
• Do not mount in zero-clearance compartment – overheating may
result.
• Do not expose to rain or spray. This inverter is designed for marine
applications only when additional drip protection is installed in
certain orientations. See “Step 3: Mounting the Unit” on page 13for
more information.
• Use GFCIs only as specified in the manuals supplied with unit. Other
types may fail to operate when connected to this unit.
• Do not connect AC OUT to any other source of power. Damage to
unit may occur.
• For AC IN and AC OUT, use wires suitable for at least 75°C.
vi Freedom Xi Installation Guide
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. Freedom Xi inverter products are designed for deep cycle lead-acid
batteries only. The Freedom Xi does not support lithium-ion batteries.
3. Do not use transformerless batterychargers in conjunction with the
inverter due to overheating.
CAUTION
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow these instructions can result in minor or moderate
injury.
CAUTION
PHYSICAL INJURY HAZARD
This Freedom Xi Sine Wave Inverter is not intended for use by persons
(including children) with reduced physical, sensory, or mental
capabilities or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to
ensure that they do not play with the appliance.
Failure to follow these instructions can result in minor or moderate injury.
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975-0753-01-01 vii
Precautions When Working With Batteries
Battery work and maintenance must be done by qualified
personnel knowledgeable about batteries to ensure compliance with battery
handling and maintenance safety precautions.
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
NOTES:
1. Mount and place the Freedom Xi Sine Wave Inverter unit away from
batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
5. Use extra caution to reduce the risk of dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
7. When removing a battery, always remove the negative terminal from
the battery first for systems with grounded negative. If it is grounded
positive, remove the positive terminal first. Make sure all loads
connected to the battery and all accessories are off so you don’t cause
an arc.
Important:
WARNING
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND
EXPLOSION FROM VENTED GASES HAZARDS
Failure to follow these instructions can result in death or serious injury.
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viii Freedom Xi Installation Guide
Precautions When Placing the Inverter
• Never allow battery acid to drip on the inverter when reading gravity,
or filling battery.
• Never place the Freedom Xi Sine Wave Inverter unit directly above
batteries; gases from a battery will corrode and damage the inverter.
• Do not place a battery on top of the inverter.
Regulatory
The Freedom Xi Sine Wave Inverter is certified to appropriate US and
Canadian standards. For more information see “Regulatory Approvals” on
page 33.
The Freedom Xi Sine Wave Inverter is intended to be used for mobile or
commercial applications. This inverter is designed for marine applications
only when additional drip protection is installed in certain orientations. See
the section on Specifications for information.
WARNING
FIRE HAZARD
Do not install the inverter or any part of its supplied wiring in engine
compartments.
Failure to follow these instructions can result in death or serious injury.
CAUTION
BURN HAZARD
Avoid touching the external surfaces - heatsink may be hot.
Failure to follow these instructions can result in minor or moderate injury.
NOTICE
RISK OF DAMAGE TO THE INVERTER
Failure to follow these instructions can damage the unit and/or equipment.
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975-0753-01-01 ix
FCC Information to the User
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
CAUTION
Unauthorized changes or modifications to the equipment could void the
user’s authority to operate the equipment.
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Freedom XI Install Guide.book Page x Friday, September 18, 2015 2:48 PM

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Materials List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
High Level Overview of Installation Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Basic Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Marine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Contents
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975-0753-01-01 1
This guide for use by qualified personnel only.
Materials List
The Freedom Xi base package includes the minimum following
items:
• one Freedom Xi unit
• one set of owner’s and installation guides
• one display panel with 7-inch (0.17 m) cable
• one communications cable (25 feet) (7.5 m)
• two DC terminal covers
• two strain-relief bushings
• one GFCI cover plate
• one pair AC compartment cover plates
• one display panel blanking plate (not shown)
• one display panel mounting bezel (not shown)
• one set of lock washers and nuts (not shown)
NOTE: If any of the items are missing, contact Xantrex or any
authorized Xantrex dealer for replacement. See “Contact
Information” on page i.
Other Freedom Xi OEM models may include other DC and/or AC
connectors.
Figure 1 What’s In The Box
Display panel is attached
on some models.
Freedom Xi unit
communications
cable
DC terminal
covers
GFCI cover
plate
strain-relief
bushings
Owner’sGuide
InstallationGuide
Product image shown may vary from actual
product. See Features for comparisons.
1000 120VAC model shown
Owner’s and Installation Guides
AC compartment
cover plates
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2Freedom Xi Installation Guide
Safety Instructions
Before You Begin the Installation
Before beginning your installation:
• Read the entire Installation Guide so you can plan the
installation from beginning to end.
• Assemble all the tools and materials you require for the
installation.
• Review the Important Safety Instructions on page iii.
• Be aware of all safety and electrical codes which must be met.
• All wiring should be done by qualified personnel to ensure
compliance with all applicable installation codes and regulations.
• Disconnect all AC and DC power sources.
• Disable and secure all AC and DC disconnect devices and automatic
generator starting devices.
Installation Codes
Governing installation codes vary depending on the specific
location and application of the installation. Some examples include
the following:
• The U.S. National Electrical Code (NEC)
• The Canadian Electrical Code (CEC)
• The U.S. Code of Federal Regulations (CFRs)
• Canadian Standards Association (CSA) and the RV Industry
Association (RVIA) for installations in RVs
• The American Boat and Yacht Council (ABYC) for Marine
installations in the U.S.
It is the installer’s responsibility to ensure that all applicable
installation requirements are met.
WARNING
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow these instructions can result in death or serious injury.
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975-0753-01-01 3
This guide for use by qualified personnel only.
Installation Tools and Materials
You will need the following to install the Freedom Xi:
❐Wire stripper
❐Mounting screws or bolts
❐#2 Phillips screwdriver
❐3.5mm slot long neck screwdriver for WAGO1terminals
❐Wrench for DC terminals (1/2" or adjustable)
❐AC cable (that is, two-conductor-plus-ground cable), sized
appropriately for load and application
❐Wire nuts or crimp connectors for AC wire and appropriate
tools
❐Two 1/2" strain-relief bushings (supplied) for AC cables
❐DC cable, sized appropriately for load and application
❐Lugs for DC cables to fit 5/16" DC stud terminals as well as
appropriate tools (like a crimping tool)
❐AC and DC disconnects and over-current protective devices
1. WAGO® manufactures connection devices such as terminal blocks and related accessories.
Many Freedom Xi models use WAGO terminal blocks as AC input and output connections.
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4Freedom Xi Installation Guide
High Level Overview of Installation Steps
Installing the Freedom Xi includes the following steps.
1. Ensure that power sources are OFF, like opening the DC
disconnect switch and opening circuit breakers on the AC
source panel.
2. Mount the inverter securely and permanently in one of the
acceptable orientations.
3. Connect the Equipment Grounding Terminal to the equipment
ground bus.
4. Connect the AC input wiring to the AC source panel.
5. Connect the AC output wiring to the AC load panel.
6. Connect one end of the DC negative cable to the negative
terminal of the battery and the other end to the negative
terminal of the unit.
7. Install an appropriately sized fuse and DC disconnect in the
positive cable.
8. Connect the DC positive cable to the positive terminal of the
battery and to the positive terminal of the unit.
9. Close the DC disconnect switch. Close the circuit breakers on
the AC source panel.
Do not proceed with installation until you have read “Safety
Instructions” on page 2.
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975-0753-01-01 5
This guide for use by qualified personnel only.
Basic Installation Procedures
This section provides sample installation information as a guide for
your installation. For your convenience, the overall procedure is
divided into these main steps:
❐Step 1: Designing the Installation on page 6
❐Step 2: Choosing a Location for the Unit on page 12
❐Step 3: Mounting the Unit on page 13
❐Step 4: Connecting the AC Input Wires on page 15
❐Step 5: Connecting AC Output to an Existing AC Circuit on
page 18
❐Step 6: Connecting the DC Cables on page 20
❐Step 7: Mounting the Display Panel on page 26
❐Step 8: Testing Your Installation on page 27
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6Freedom Xi Installation Guide
Basic Installation Procedures
Step 1: Designing the Installation
Most Freedom Xi installations share common components, and
some of these are briefly described in Figure 2.
Figure 2 shows some components and their relationship to each
other in a typical recreational vehicle or fleet vehicle installation.
Also, see “Marine Installation” on page 29.
Figure 2 Typical Recreational Vehicle and Fleet Vehicle Installation
lto engine
+
–
DC Fuse /
Disconnect or
Circuit Breaker
AC Load Panel
AC Source Panel
Shorepower
Generator
Automatic or Manual AC
Source Select or Switch
FREEDOM
HF| 1000
12V Deep Cycle
Bat tery
Vehicle Starting
Bat tery
Equipment Ground
Equipment Ground
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