Xantrex XPower Inverter 3000 User manual

XPower Inverter 3000
Installation Guide
XPower 3000
813-3000-UL

2 Xantrex XPower 3000 Installation Guide
Copyright © 2010 Xantrex LLC. All Rights Reserved.
All trademarks are owned by Xantrex LLC and its affiliates.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER
(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS
MANUALS OR OTHER DOCUMENTATION;
(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE
ENTIRELY AT THE USER’S RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE
ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH
LANGUAGE VERSION WHICH IS POSTED AT http://www.xantrex.com.
NOTE:Visit http://www.xantrex.com , click Products, select a Product category, select a Product, and search the Product Documents panel for a translation of the
English guide, if available.
Document Number:975-0556-01-01 Rev A Date: January 2010
Product Name and Part Number
XPower 3000 (813-3000-UL)
Contact Information
Telephone: [phone]
Email: [e-mail],
http://www.xantrex.com/power-products-support/
Web: http://www.xantrex.com

975-0556-01-01 3
Information About Your System
As soon as you open your product, record the following information and be sure to keep your proof of purchase.
Serial Number ____________________________
Product Number ____________________________
Purchased From ____________________________
Purchase Date ____________________________
To view, download, or print the latest revision, visit the website shown under Contact Information.

4 Xantrex XPower 3000 Installation Guide
Purpose
The purpose of this Installation Guide is to provide explanations
and procedures for installing an XPower Inverter 3000 for mobile
installations.
Scope
The guide provides safety guidelines as well as information on
installing the inverter. It does not provide details about particular
brands of batteries. You need to consult individual battery
manufacturers for this information.
Audience
The guide is intended for installers of the XPower Inverter
3000.The separate Installation guide is intended for qualified
personnel.
Qualified personnel have training, knowledge, and experience in:
lInstalling electrical equipment.
lApplying all applicable installation codes.
lAnalyzing and reducing the hazards involved in performing
electrical work.
lSelecting and using Personal Protective Equipment (PPE).
Related Information
You can find more information about Xantrex products and
services at http://www.xantrex.com.

975-0556-01-01 5
IMPORTANT SAFETY
INSTRUCTIONS
READ AND SAVE THIS INSTALLATION GUIDE FOR FUTURE
REFERENCE.
This guide contains important safety instructions for the XPower
inverter that must be followed during installation, operation,
maintenance, and troubleshooting.
Read these instructions carefully and look at the equipment to
become familiar with the device before installing it. The following
special messages may appear throughout this documentation or
on the equipment to warn of potential hazards or to call attention to
information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or
“Warning” safety label indicates that an electrical
hazard exists which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNINGindicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE
NOTICE is used to addresspracticesnot related to physical injury.

Product Safety Information
6 Xantrex XPower 3000 Installation Guide
Product Safety Information
Before using the inverter, read all instructions and cautionary
markings on the unit, the batteries, and all appropriate sections of
this guide. This unit does not have any user-serviceable parts. Do
not disassemble the inverter. See your warranty for instructions
on obtaining service. Attempting to service the unit yourself may
result in a risk of electrical shock or fire. Internal capacitors remain
charged after all power is disconnected.
DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, OR
ARC FLASH
nDo not expose the inverter to rain, snow, spray, or bilge
water. This inverter is designed for indoor use only.
nDo not operate the inverter if it has received a sharp blow,
been dropped, has cracks or openings in the enclosure
including if the fuse cover has been lost, damaged, or will not
close, or otherwise damaged in any other way.
nDo not disassemble, open, or repair the inverter. Refer all
servicing to qualified service personnel.
nDisconnect both AC and DC power from the inverter before
attempting any maintenance or cleaning or working on any
circuits connected to the inverter. Internal capacitors remain
charged after all power is disconnected.
nDo not operate the inverter with damaged or substandard
wiring. Make sure that all wiring is in good condition and is
not undersized.
Failure to follow these instructions will result in death or serious
injury.

Product Safety Information
975-0556-01-01 7
DANGER
FIRE AND BURN HAZARD
nDo not cover or obstruct the air intake vent openings.
nDo not use transformerless battery chargers in conjunction
with the inverter due to overheating.
Failure to follow these instructions will result in death or serious
injury.
DANGER
EXPLOSION HAZARD
nThe XPower Inverter 3000 is designed for deep cycle lead-
acid batteries. See warning below when connecting to
lithium ion batteries.
nDo not work in the vicinity of lead-acid batteries. Batteries
generate explosive gases during normal operation. See note
#1.
nDo not operate in compartments containing flammable
materials or in locations that require ignition-protected
equipment. See notes #2 and #3.
Failure to follow these instructions will result in death or serious
injury.
WARNING
LITHIUM ION BATTERY TYPE HAZARD
Make sure to use a lithium ion battery pack that includes a
certified Battery Management System (BMS) with built-in safety
protocols. Follow the instructions published by the battery
manufacturer.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
NOTES:
1. Follow these instructions and those published by the
battery manufacturer and the manufacturer of any
equipment you intend to use in the vicinity of the battery.
Review cautionary markings on these products and on the
engine.
2. This inverter contains components which tend to produce
arcs or sparks.
3. Locations include any space containing gasoline-powered
machinery, fuel tanks, as well as joints, fittings, or other
connections between components of the fuel system.

Precautions When Working With Batteries
8 Xantrex XPower 3000 Installation Guide
Precautions When Working With
Batteries
IMPORTANT: Battery work and maintenance must be done by
qualified personnel knowledgeable about batteries to ensure
compliance with battery handling and maintenance safety
precautions.
WARNING
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE
AND EXPLOSION FROM VENTED GASES HAZARDS
nAlways wear proper, non-absorbent gloves, complete eye
protection, and clothing protection. Avoid touching your eyes
and wiping your forehead while working near batteries. See
note #4.
nRemove all personal metal items, like rings, bracelets, and
watches when working with batteries. See notes #5 and #6
below.
nNever smoke or allow a spark or flame near the engine or
batteries.
Failure to follow these instructions can result in death or serious
injury.
NOTES:
1. Mount and place the XPower Inverter 3000 unit away from
batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close
enough to come to your aid when you work near a lead-acid
battery.
3. Always have plenty of fresh water and soap nearby in case
battery acid contacts skin, clothing, or eyes.
4. Keep battery terminals clean from corrosion. If battery acid
or corrosion deposit contacts skin or clothing, wash
immediately with soap and water. If battery acid or corrosion
deposit enters your eye, immediately flood it with running
cold water for at least twenty minutes and have someone
within range of your voice or close enough to get medical
attention immediately.
5. Use extra caution to reduce the risk of dropping a metal tool
on the battery. It could spark or short circuit the battery or
other electrical parts and could cause an explosion. Use
tools with insulated handles only.
6. Batteries can produce a short circuit current high enough to
weld a ring or metal bracelet or the like to the battery
terminal, causing a severe burn.
7. When removing a battery, always remove the negative
terminal from the battery first for systems with grounded
negative. If it is grounded positive, remove the positive
terminal first. Make sure all loads connected to the battery
and all accessories are off so you don’t cause an arc.

Precautions When Placing the Unit
975-0556-01-01 9
Precautions When Placing the
Unit
NOTICE
RISK OF INVERTER DAMAGE
nNever allow battery acid to drip on the inverter when
reading specific gravity, or filling battery.
nNever place the XPower inverter unit directly above
batteries; gases from a battery will corrode and damage
the inverter.
nDo not place a battery on top of the inverter.
Failure to follow these instructions can result in equipment
damage.
Precautions for Using
Rechargeable Appliances
NOTICE
RISK OF INVERTER DAMAGE
The output of the XPower inverter is not sinusoidal and may not
be compatible with all loads. Follow the recommendations
below.
Failure to follow these instructions can result in equipment
damage.
Most rechargeable battery-operated equipment uses a separate
charger or transformer that is plugged into an AC receptacle and
produces a low voltage charging output.
Some chargers for small rechargeable batteries can be damaged if
connected to the XPower inverter. Do not use the following with
the XPower inverter:
nSmall battery-operated appliances like flashlights, razors,
and night lights that can be plugged directly into an AC
receptacle to recharge.
nSome chargers for battery packs used in power hand tools.
These affected chargers display a warning label stating that
dangerous voltages are present at the battery terminals.

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