Xerox Docutech 6100 Manual

Xerox Document Services Platform Series
DocuTech 61xx Operator Guide
701P38838
DocuSP version 3.6
August, 2002

Xerox Corporation
Global Knowledge and Language Services
800 Phillips Road
Building 845-17S
Webster, New York 14580
USA
© 2002 by Xerox Corporation. All rights reserved.
Copyright protection claimed includes all forms and matters of copyrighted material
and information now allowed by statutory or judicial law or hereinafter granted
including without limitation, material generated from the software programs that are
displayed on the screen such as styles, templates, icons, screen displays, looks, and
so on.
Printed in the U.S.A., U.K., and France.
XEROX, XEROX Europe, and XEROX Canada Limited, The Document Company, the
stylized X, and all names and identifying numbers used in connection with Xerox
products mentioned in this publication are trademarks of XEROX CORPORATION. All
non-Xerox brands and product names are trademarks or registered trademarks of
their respective companies. Other company trademarks are also acknowledged.
While the information in this Guide is correct at the time of this publication, Xerox
reserves the right at any time to change the information without notice. Changes are
made periodically to this document. Changes and technical updates will be added in
subsequent editions.

DOCUTECH 61XX OPERATOR GUIDE i
Table of Contents
1. Safety notices 1-1
System safety 1-1
Laser safety 1-1
Ozone safety 1-2
Operation safety 1-2
European Union declaration of conformity 1-3
Certification to 1999/5/EC Radio Equipment and Telecommunications Terminal
Equipment Directive 1-5
Electricity at Work Regulation - UK 1-7
The Regulation 1-7
Check your understanding 1-7
Your responsibility 1-9
Additional queries 1-10
2. Certifications 2-1
FCC . . . USA 2-1
Radio frequency 2-1
Extra Low Voltage safety approval 2-1
Industry Canada requirements 2-2
European Union 2-3
3. Introduction 3-1
About this guide 3-1
Powering down the System 3-1
Contents 3-2
Conventions 3-2
4. System components 4-1
Electronic reprographics process 4-1
The System 4-2

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ii DOCUTECH 61XX OPERATOR GUIDE
System Hardware 4-2
The DocuSP controller 4-4
The Printer 4-5
The processor 4-5
The paper trays 4-6
The electrical module 4-6
The dry ink cartridge 4-6
The photoreceptor 4-6
The laser 4-7
The fuser agent reservoir 4-7
The inverter (duplex tray) 4-7
The decurler lever 4-7
The ground fault protector 4-7
The interposer 4-8
Upper entrance transport 4-9
Upper vertical transport 4-9
Upper turn transport 4-9
Tray 4 4-9
Upper exit transport 4-9
Tray 5 4-9
Lower entrance transport 4-10
Lower turn transport 4-10
Lower exit transport 4-10
Lower vertical transport 4-10
Loop transports 4-10
The finisher 4-10
The bindexer 4-11
The stitcher 4-12
The stacker 4-12
The binder 4-12
The top tray 4-12
The paper paths 4-13

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DOCUTECH 61XX OPERATOR GUIDE iii
5. Routine maintenance 5-1
Adding paper 5-1
Adding paper to tray 1 or 2 5-1
Adding paper to trays 3, 4, or 5 5-3
Cleaning and maintenance overview 5-5
Precautions you should take 5-6
Cleaning the binder 5-7
Cleaning the binder tape guides 5-9
Cleaning the binder platen 5-10
Cleaning the flappers 5-11
Cleaning the calipers 5-12
Closing the binder 5-13
Maintaining the printer 5-13
Replacing the dry ink cartridge 5-13
Replacing the dry ink waste container 5-17
Adding fuser agent 5-20
Replacing the stitcher spool A 5-24
Storing the binder tape reels 5-31
Replacing the binder tape reel 5-33
Adjusting the binder tape registration 5-38
Adjusting the heavy paper levers 5-41
Adjusting for paper curl 5-42
Measuring the paper curl 5-42
Adjusting the decurler lever 5-46
6. Problem solving 6-1
How problems are displayed 6-1
Printer faults and fault windows 6-2
When a fault occurs 6-2
Resolving a recurring problem 6-2
Resolving a processor problem 6-3
Resolving an interposer problem 6-7
Resolving a finisher problem 6-7
Clearing a binder tape fault 6-9

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iv DOCUTECH 61XX OPERATOR GUIDE
Clearing a stitcher spool A fault 6-10
Customer Support Center directed tasks 6-15
Cleaning the processor sensors and the reflecting surfaces 6-15
Cleaning the Q861 sensor 6-15
Cleaning the Q1009 sensor and mirror 6-16
Clearing or cleaning the finisher sensors 6-17
Clearing the Q1201 sensor 6-18
Clearing the Q1202 and Q1203 sensors 6-19
Cleaning the Q1222 and Q1210 sensors 6-21
Clearing the Q1205, Q1206, and Q1207 sensors 6-22
Clearing the Q1213 sensor 6-23
Clearing the Q1221, Q1218, and Q1227 sensors 6-24
Clearing the camming motor 6-25
Calling for assistance 6-27
Recording the problem 6-27
7. Technical information 7-1
DocuTech 61xx hardware requirements 7-1
Power consumption 7-1
Heat output 7-2
DocuTech 61xx printer specifications 7-2
Printer rates 7-2
Paper tray capacities 7-3
Additional paper capacities 7-5
DocuTech 61xx printer satisfaction guides 7-6
Stock storage 7-6
Improving the feeding reliability 7-6
Stock satisfaction guides 7-8
Using various stocks 7-11
Using non-standard stock 7-14
Finisher satisfaction guides 7-15
Paper stock rotation 7-19
Background 7-19

TABLE OF CONTENTS
DOCUTECH 61XX OPERATOR GUIDE v
Limitations 7-20
8. Supplies 8-1
Supplies to keep in stock 8-1
Supplies ordered from the Supply Order Representative 8-1
Supplies ordered from the Parts Marketing Representative 8-1
Ordering supplies 8-2

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vi DOCUTECH 61XX OPERATOR GUIDE

TABLE OF CONTENTS
DOCUTECH 61XX OPERATOR GUIDE vii

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viii DOCUTECH 61XX OPERATOR GUIDE