Xinje DS3 series servo User manual

Xinje Electronic Co., Ltd.
DS3 series servo
User manual
No. SC309 20090706 1.0

DS3 series servo manual
1
►► Safety notes
 Confirmation after get the products
 If servo drive is missing parts, broken, type wrong, please do not install it.
 Installation
 Cut off all the power before installation.
 Wiring
 Cut off all the power before wiring.
 Connect the AC power to the power terminals on the servo drive.
 Do not connect output terminal U, V, W of servo drive to 3-phase power.
 Ground the servo drive with 2mm2 cables.
 Running and maintenance
 Please install the panel guard when power on.
 Do not touch the terminals within 5 minutes after power off.
 Do not connect servo drive with loader when test-running.
 After connect to the loader, please set suitable parameters before running.
 Do not change the wiring when power on.
 Do not touch the radiator when running.
►► Product arrival confirmation
1. Confirm the product as the following items.
Item Remark
The product type is accord with the
ordered one
Please confirm the label of servo drive and motor
Servo motor rotation axis is turning well Can turn by manual. Cannot turn with brake
Is the product broken? Please check if there is broken because of
transportation
Is the screw loose? Check the screw with screw driver
Motor code Check the motor code on servo drive and motor, if
they are the same
If there is inconsistent item, please contact XINJE sales department.

DS3 series servo manual
2
2. Type
1) Servo drive
DS3 – 2 1P8
Suitable motor capacity
0P7: 0.75KW, 1P5: 1.5KW, 1P8: 1.8KW, 2P7: 2.7KW
Voltage level: 2: 220V, 4: 380V
Servo series name: DS3: standard type
2) Servo motor
MS -110 ST - M 06030 A Z- 2 1P8
Power
Voltage level
Power-loss brake
Shaft
Feature code
Feedback part code
Sine drive motor
Base No.
Motor series name
Base No.: 60, 80, 110, 130;
Feedback part code: M (optical pulse encoder)
Feature code: first 3-bit means rated torque; last 2-bit means rated speed
00630: rated torque 0.6N·m, rate speed: 3000rpm
02430: rated torque 2.4N·m, rate speed: 3000rpm
06030: rated torque 6.0N·m, rate speed: 3000rpm
10015: rated torque 10.0N·m, rate speed: 1500rpm
Shaft type: A-no key, B-with key
Power-loss brake: vacant-no, Z-with DC99V power-loss brake
Voltage level: 2－220V, 4-380V
Power: 0P2-0.2KW; 0P4-0.4KW; 0P7-0.75KW; 1P5-1.5KW; 1P8－1.8KW

DS3 series servo manual
3
3. Part name
1) Servo motor
2) Servo drive
Power LED: turn on when servo drive is power on.
Charge LED: turn on when servo drive is power on. After power off, it will be on until there is
no charge in the capacitance of servo drive. At this time, please do not touch the servo drive.
Panel display: to display the servo state, alarm and parameters.
Panel button: to set the parameters.
COM1: connect to PC to debug the servo.

DS3 series servo manual
4
CN2: connect the encoder.
CN1: command input, sequence I/O signal
Power and servo motor terminals: to connect the power supply and power cable of servo
motor.
COM2: connect with PLC, HMI, ect.
►► Installation
1. Servo motor
MS series servo motor can be installed vertical or horizontal. If it is installed unsuitable or is in
wrong location, the motor life will be shortened.
1) Storage temperature
Please store the motor in the range of -20~+60℃
2) Installation location
MS series servo motor should be installed under below location:
 Indoor, no corrosive, flammable, explosive gas
 Good ventilation, less dusts, humidity
 Ambient temperature is in the range of 0~50 ℃
 Relative humidity is in the range of 20%~90% RH, no condensation
 Easy to clean and check
3) Concentricity
Please use coupler when connect to the machine, make the shaft center of motor and
machine on the same line. The installation of motor should be accord with the below
requirements.
Notes:
Please clear the antirust on the shaft with
thinner before install the motor. The thinner
cannot touch other parts of motor.

DS3 series servo manual
5
If the concentricity is not enough, it may cause vibration and damage the shaft.
Do not impact the motor shaft when install the coupler. Otherwise the monitor on the other
end of loader shaft will be broken.
4) Installation direction
MS series servo motor can be installed vertical or horizontal.
5) The solution to prevent from water or oil drops
6) The tension of the cables
Do not make large tension for the cable especially for the 0.2mm2, 0.3mm2 cables.
2. Servo drive
DS3 series servo drive is base-type. Please install it correctly otherwise there will be error.
1) Storage temperature
Store the servo drive in the range of -20~+85 ℃.
2) Installation location
Install the drive as the following item:
Location Notes
Install in the
control panel
Design the control panel size, servo configuration and cooling mode,
to decrease the ambient temperature under 50
℃
If close to the
heater
to decrease the ambient temperature under 50
℃
Seal the through part of the shaft. Please
order the motor with oil sealed.

DS3 series servo manual
6
If close to the
vibration
Install the shockproof device on the installation side of servo drive
If close to the
corrosive gas
To prevent the corrosive gas from the servo drive, otherwise there will
be error for the circuit.
Others Do not install in the location of high temperature, high humidity, full of
dusty and metal powder.
3) Installation direction
The direction must be vertical to the wall. Cool the servo by natural convection or fan.
4) Installation standard
Please install the servo drive as the below figure.

DS3 series servo manual
7
Direction of servo drive
The front side must face to the operator, and be vertical to the wall.
Ambient in the control cabinet:
 Temperature: 0～50 ℃
 Humidity: below 90% RH
 Vibration: 4.9m/s2
 No freeze and condensation
 Using temperature: 50 ℃
►► Dimension
1. Servo motor
(1) MS-80ST-M02430□□-20P7 installation dimension Unit: mm

DS3 series servo manual
8
(2) MS-110ST-M06030□□-21P8 installation dimension Unit: mm
Type LA
MS-110ST-M06030□□-21P8 219
(3) MS-130ST-M10015□□-21P5 installation dimension Unit: mm
Type LA
MS-130ST-M10015□□-21P5 213

DS3 series servo manual
9
2. Servo drive Unit: mm
152
12
12
186
186
53
75
67
67
177.7
4
R2.5
4.1
4.2
►► Wiring
1. Main circuit terminals
Terminal Function Explanation
1, 2 connect to the DC
reactor
1 and 2 are shorted together. Connect
reactor between 1 and 2 to suppress high
harmonics
R, S, T Power supply input 3-phase or single phase 200~240V, 50/60Hz
Ground Connect to the ground terminal of power supply
and motor and ground
U, V, W Connect to the motor Connect to the motor
P+, PB Connect to the
regenerative braking
resistor
Connect regenerative braking resistor between P+
and PB
Notes: connect to any of the 2 terminals among R, S, T if the power supply is single phase.

DS3 series servo manual
10
2. Servo motor winding connector terminals
Signal Motor terminal
80 series 110, 130 series
PE 4 1
U 1 2
V 3 3
W 2 4
3. CN1 terminal arrangement
Look at the solder side:
No. Terminal Explanation No. Terminal Explanation
1 GND Z phase
transistor output
19 V-REF Analog set, speed
2 CZ 20 GND
3 SO3- Output terminal
3
21 T-REF Analog set, torque
4 SO3+ 22 GND
5 SO2- Output terminal
2
23 PL1 Power supply for open
collector
6 SO2+ 24 PULS- Input pulse A (pulse signal)
7 SO1- Output terminal
1
25 PULS+
8 SO1+ 26 SIGN- Input pulse B (pulse
direction)
9 +24V +24V for input
terminal
27 SIGN +
10 SI7 Input terminal 7 28 PL2 Power supply for open
collector command
11 SI6 Input terminal 6 29 NC Vacant
12 SI5 Input terminal 5 30 ZO+ Z phase differential output
13 SI4 Input terminal 4 31 ZO-

DS3 series servo manual
11
14 NC Vacant 32 BO+ B phase differential output
15 SI3 Input terminal 3 33 BO-
16 SI2 Input terminal 2 34 AO+ A phase differential output
17 SI1 Input terminal 1 35 AO-
18 GND Ground 36 GND Ground
4. I/O signal
(1) Input signal
Type Input terminal Function
Digital input SI1~SI7 Multi-functional input
Pulse input PULS+, PULS- P2-00=1: A phase pulse; P2-00=2: pulse
SIGN+, SIGN- P2-00=1: B phase pulse; P2-00=2: direction
Analog
input
V-REF Set speed or limit speed
T-REF Set torque or limit torque
(2) Output signal
Type Output terminal Function
Optical output SO1~SO3 Multi-functional output
Transistor
output
CZ, GND Z phase transistor output
Differential
output
AO+, AO- A phase differential output
BO+, BO- B phase differential output
ZO+, ZO- Z phase differential output
5. CN2 terminal arrangement
Look at the solder side:

DS3 series servo manual
12
Drive
port
Motor encoder port Name
Drive
port
Motor encoder port Name
80
series
110/130
series
80
series
110/130 series
1 9 4 A+ 2 13 7 A-
3 4 5 B+ 4 14 8 B-
5 7 6 Z+ 6 5 9 Z-
7 2 2 +5V 8 +5V
9 +5V 10 +5V
11 6 10 U+ 12 8 13 U-
13 10 11 V+ 14 12 14 V-
15 11 12 W+ 16 15 15 W-
17 3 3 GND 18 GND
19 GND 20 GND
Cover
1 1 SHIELD
6. Communication port
(1) COM1
COM1 support RS232 mode, connect with PC to debug the servo. When communicate with
PC, set F5-00 to C-OUT mode, the panel operation is invalid. If exits C-OUT, the
communication between PC and servo will be invalid.
The communication parameter of COM1 cannot be modified:
Baud rate: 19200bps, data bit: 8, stop bit: 1, even checking, Modbus station 1.
Look at the servo drive side, COM1 pin figure:
Pin Name Explanation
4 RXD RS232 receive
5 TXD RS232 send
8 GND RS232 ground

DS3 series servo manual
13
(2) COM2
COM2 supports RS232 and RS485, Modbus-RTU protocol. It can realize 1:N communication.
It is used to connect with HMI, PLC and other devices. Its parameters can be configured.
Look at the servo drive side, COM2 pin figure:
The parameters of COM2 can be set in P0-04:
Parameter Function Default value Set range
P0-04.0 Baud rate 6 0~9
0: 300
1: 600
2: 1200
3: 2400
4: 4800
5: 9600
6: 19200
7: 38400
8: 57600
9: 115200
P0-04.1 Data bit 0 0: 8
P0-04.2 Stop bit 2 0: 2-bit
2: 1-bit
P0-04.3 Checking bit 2 0~2
0: no checking
1: odd
2: even
Pin Name Explanation
2 RXD RS232 receive
3 TXD RS232 send
5 GND RS232 ground
7 B RS485－
4 A RS485＋

DS3 series servo manual
14
Modbus station No. can be set in P0-03.
Parameter Function Unit Default value Set range
P0-03 Modbus station No. － 1 1~255
7. Connection example

DS3 series servo manual
15
3.3K
Ω
/N-OT
/P-CON
/S-ON
+24VIN
W
V
U
PG
AC 220V
(50/60Hz)
1
2
R
S
T
P+
PB
19
S-RDY+
S-RDY-
ALM+
ALM
-
COIN-
COIN+
8
Torque command
Torque limit
±10
Rated torque
Self-defined
Output
FIL
25
24
27
26
150
Ω
23
28
+5V
10Ω
AO+
AO-
BO-
BO+
10Ω
ZO
-
ZO+
10Ω
CZ
GND
Encoder
Output
M
U
V
W
PE
Position
command
SIGN
PULS
/ALM-RST
/P-OT
/P-CL
/N-CL
9
17
16
15
13
12
11
10
7
6
5
4
3
1
2
31
30
33
32
35
34
A/D
22
21
20
V-REF
SG
T-REF
SG
Enable
ON
(ON Effective
)
P action
(
ON
Effective)
Forward suppression
(OFF
Effective )
Reverse suppression
(OFF Effective )
Alarm reset
(ON
Effective )
Forward torque limit
(ON
Effective )
Reverse torque limit
(
ON effective )
PULS+
PULS-
SIGN+
SIGN-
PL1
PL2
Power for
Open
Collector
CN2
Speed command
Speed limit
±10
Rated speed
Properly handle
the shield thread

DS3 series servo manual
16
►► Operation panel
1. Basic operation
Set the parameters by operation panel. 5-bit LED displays the servo state, parameters, alarm
code.
The operation panel function includes running state display, parameter setting, and running
command.
The basic state includes running state, monitoring state, auxiliary function state, parameter
setting state, alarm state. Press STATUS/ESC to see these states one by one.
Monitoring state U-XXX: XXX means monitor parameter number
Auxiliary function state FX-XX: first X means group number, next two X means the parameter
number in this group
Parameter setting state PX-XX: first X means group number, next two X means the
Button Function
STATUS/ESC Switch the state and return
INC Increase or decrease the data, group
number
DEC
ENTER Set and monitor the data

DS3 series servo manual
17
parameter number in this group
Alarm state E-XXX: XXX means alarm code
2. Running state
Display the servo state with LED bit and code in state display mode.
 Select the display state
Power on and enter the state display. If you cannot see the state display, press
STATUS/ESC button.
 The content of state display
It is different in speed/torque mode and position mode.
Speed/torque mode:
Bit display content:
Bit data Content
Servo enable (S-ON) ON when servo enable
Speed consistent
(/V-CMP)
ON when the motor speed is equal to command speed.
Speed consistent range: P5-03 (unit: rpm)
Torque limit (/CLT) ON when the torque is larger than setting value in speed control
Forward torque limit: P4-02
Reverse torque limit: P4-03
Rotation checking
(/TGON)
ON when motor speed is larger than rotation checking speed
Rotation checking speed: P5-02 (unit: rpm)
Zero clamp (/ZCLAMP) ON when zero clamp is effective
Speed limit (/VLT) ON when speed is larger than setting value in torque control
Torque control speed limit: P4-07

DS3 series servo manual
18
Code content
Code Content
Sleep mode
Servo OFF state (motor is not power on)
Running
Servo enable state (motor is power on)
Forward suppression state
P-OT OFF state. Refer to chapter 4-2-2
Reverse suppression state
N-OT OFF state. Refer to chapter 4-2-2
Position control
Bit display content
Bit data Content
Position end (/COIN) In position control, ON when set position is equal to actual
position
Position range: P5-00 (unit: command pulse)
Near (/NEAR) In position control, ON when set position is equal to actual
position
Near signal range: P5-04
Rotation checking (/TGON) ON when motor speed is higher than rotation checking
speed
Rotation checking speed: P5-02 (unit: rpm)