Xinje DS3 series servo User manual

DS3/DS3E series servo drive
Fast manual
Wuxi Xinje Electric Co., Ltd.
Data No. SC301 20171206 1.0

This manual is suitable for below users
Servo system installation
Installation and wiring
Test run and servo debug
Maintenance and inspection
Responsibility statement
the contents of the manual though have been carefully checked, but mistakes is
unavoidably, we can't guarantee completely consistent
we will check the contents of the manual, and carry on the correction in future
versions, welcome to put forward valuable opinion
The contents described in the manual, if there are any changes, please understand we
will not prior notice
Contact us
If you have any questions about the use of this product, please contact the agent or xinje
company.
Tel: [phone]
Fax: [phone]
Add: 4 / f, building 7, creative industrial park, no. 100, ticui road, wuxi city
Code: 214072
Website: www.xinje.com
Related manual
Please contact us for the DS3-PQA and DS3E-PFA series user manual.

CATALOG
►►CONFIRMATION WHEN RECEIVE THE PRODUCTS ............................................1
►►SAFETY CAUTION............................................................................................1
1. PRODUCT DESCRIPTION AND SPECIFICATION..........................................2
1-1. SERVO DRIVE ................................................................................................... 2
1-2. SERVO MOTOR.................................................................................................. 5
2.PRODUCT INSTALLATION............................................................................15
2-1. SERVO DRIVE ................................................................................................. 15
2-2. SERVO MOTOR................................................................................................ 19
3. PRODUCT DIMENSIONS...............................................................................21
3-1. SERVO MOTOR................................................................................................ 21
3-2. SERVO DRIVE ................................................................................................. 28
4. WIRING ..........................................................................................................30
4-1. MAIN CIRCUIT TERMINALS............................................................................. 30
4-2. I/O (CN0, CN1) TERMINALS .......................................................................... 34
4-3. ENCODER INTERFACE (CN2).......................................................................... 42
4-4. COMMUNICATION PORT.................................................................................. 43
4-6. POWER-OFF BRAKE(BK)................................................................................ 50
4-7. WIRING EXAMPLE .......................................................................................... 53
5. USE THE OPERATE PANEL...........................................................................54
5-1. BUTTON OPERATION....................................................................................... 54
5-2. DISPLAY STATUS............................................................................................. 56

5-3. U-XX MONITOR STATUS................................................................................. 58
5-4.FX-XXAUXILIARY FUNCTION ........................................................................ 68
5-5. CHANGE MOTOR CODE ................................................................................... 71
5-6. PARAMETER SETTING EXAMPLE ..................................................................... 72
6. PARAMETER LIST.........................................................................................73
7. MODBUS ADDRESS (HEX FORMAT)...........................................................97
8. ALARM INFORMATION................................................................................98
9. GENERAL DEBUG STEPS...........................................................................108
10. MOTOR CODE............................................................................................110

1
►►Confirmation when receive the products
After the arrival of the product, please confirm the integrity of the product in the following
aspects.
Items
Comments
Are the delivered products the ones
that were ordered?
Check the model numbers marked on the nameplates of
the servomotor and servo drive.
The panel displays flashing “code”
Please set motor code in P0-33 (the motor code please
refer to motor label)
Does the servomotor shaft rotate
smoothly?
The servomotor shaft is normal if it can be turned
smoothly by hand. Servomotors with brakes, however,
cannot be turned manually.
Is there any damage?
Check the overall appearance, and check for damage or
scratches that may have occurred during shipping.
Are there any loose screws?
Check screws for looseness using a screwdrive.
Is the motor code the same with
the code in drive?
Check the motor code marked on the nameplates of the
servomotor and the parameter P0-33 on the servo drive.
If there is anything wrong with the items listed above, please contact the agent or xinje
company.
►►Safety caution
Confirmation when receive products
DO NOT install any driver which is damaged, lack of accessories or not the same
with the model ordered.
Installation
Cut off external power supply before installation.
Wiring
Cut off external power supply before wiring.
Connect AC power supply to the corresponding terminals.

2
Do not connect a three-phase power supply to the U, V, or W output terminals.
Use 2mm2wire to grounding the ground terminals.
For wiring please make sure that the encoder lines, power lines in loose state, not
tight, so as to avoid cable damage.
Product running and maintenance
Do not remove the panel cover while the power is ON.
Do not touch terminals for 10 minutes after the power has been turned OFF.
Do not connect with any motor when trial operation.
Before starting operation with a machine connected, change the settings to match
the parameters of the machine.
Do not attempt to change wiring while the power is ON.
Do not touch the heat sinks during operation.
1. Product description and specification
1-1. Servo drive
1-1-1. Parts description

3
1-1-2. Model naming
DS3 –20P7–PQA
Voltage level
2: 220V
4: 380V
Series name
DS3: series name
DS3E: series name
Matchced
motor capacity
0P2：0.2KW
0P4：0.4KW
0P7：0.75KW
1P5：1.5KW
2P3：2.3KW
3P0：3.0KW
Configuration type
P-input command type: pulse
Encoder type:
Q- quadrature encoder
F- compatible quadrature
encoder
A-design order: A

4
1-1-3. Performance
Servo unit
DS3/DS3E series 220V, DS3/DS3E series 380V
Suitable encoder
Incremental encoder (2500 ppr)
Input power supply
DS3-2□P□-PQA/ DS3E-2□P□-PFA: single/3-phase
AC200~240V, 50/60Hz
DS3-4□P□-PQA/ DS3E-4□P□-PFA: 3-phase AC380~400V,
50/60Hz
【Note: DS3-2□P□-PQA/ DS3E-2□P□-PFA
Below 1.5KW(not include 1.5KW) can use single phase
AC200~240V 50/60Hz；
Above 1.5KW(include 1.5KW) should use 3-phase
AC200~240V 50/60Hz
(for single phase, please connect to L1, L3, otherwise it will
affect the power-off memory)
Control method
3-phase full wave rectifier IPM PWM control sine current
driving mode
Using
condition
Using
temperature
0～+50 ℃
Storage
temperature
-20～+85 ℃
Humidity
Below 90%RH (no condensation)
Resistance
to vibration
and impact
strength
4.9m/s2 / 19.6m/s2
Structure
Base installation

5
1-2. Servo motor
1-2-1. Part description
1-2-2. Model naming
Base number
40, 60, 80, 90, 110, 130, 180, 220
Oil seal
Empty
Without oil seal (130ST and above models all have
Encoder part
Frame
Flange
Output (transmission) shaft

6
oil seal, so the model without E)
E
With oil seal (60ST, 80ST model name has
differences)
Feedback
component no.
M
Incremental encoder (2500ppr optical pulse
encoder)
F
Line-saving incremental encoder (2500ppr optical
pulse encoder)
T
17 bits absolute value encoder
N
20 bits absolute value encoder
Performance
parameter no.
First 3 bits mean rated torque, last 2 bits mean rated speed
Such as: 00630: rated torque 0.6N.m, rated speed 3000rpm
06025: rated torque 6.0N.m, rated speed 2500rpm
19015: rated torque 19.0N.m, rated speed 1500rpm
Shaft spec
A
No key
B
With key
Power-loss brake
Vacant
No
Z
With power-off brake
Body length
Vacant
Normal models
S
Short body
Voltage level
2
220V
4
380V

7
Power
Such as: 0P4: 0.4kW
0P7: 0.75kW
1P5: 1.5KW
Motor shaft
length
Note: only 180ST
has differences
vacant
Normal models
S
Short shaft
1-2-3. Motor specification
Voltage level
220V
Motor type MS-
40ST-
60ST-
M00330
M00630
M01330
□□-20P1
□□-20P2
□□-20P4
Motor code
1002
1003
0004
1004
Rated power (KW)
0.1
0.4
0.4
0.4
Rated current (A)
1.8
1.8
2.5
1.8
Rated speed (rpm)
3000
3000
3000
3000
Max speed（rpm）
4000
4000
4000
4000
Rated torque（N·m）
0.32
0.637
1.27
1.27
Peak torque（N·m）
0.96
1.91
3.8
3.8
Back EMF constat（V/krpm）
11
26
28
162
Torque coefficient（N·m/A）
0.18
0.37
0.5
0.68
Rotor inertia（Kg·m2）
0.04×10-4
0.18×10-4
0.438×10-4
0.53×10-4
Winding resistor（Ω）
3.4
3.5
3.49
3.80
Winding inductance（mH）
2.7
8.32
8.47
11.51
Electrical time constant（ms）
0.8
2.38
2.43
3.03

8
Weight（Kg）
0.55
1.1
1.8
1.7
Encoder ppr（PPR）
2500
Pole pairs
4
Motor insulation level
Class B (130℃)
Protection level
IP65
Ambient
Temperature
－20℃~＋50℃
Humidity
Relative humidity < 90% (no condensation)
Voltage level
220V
Motor type
MS-
80ST-
90ST-
M02430
M03520
M02430
□□-20P7
□□-21P5
Motor code
0011
1011
0012
0021
Rated power (KW)
0.75
0.75
0.75
1.5
Rated current (A)
3.0
2.6
3.0
3.0
Rated speed (rpm)
3000
3000
2000
3000
Max speed（rpm）
4000
4000
2500
4000
Rated torque（N·m）
2.39
2.39
3.5
2.4
Peak torque（N·m）
7.1
7.1
10.5
7.1
Back EMF constat
（V/krpm）
48
56.6
71
51
Torque coefficient
（N·m/A）
0.8
0.92
1.17
0.8
Rotor inertia（Kg·m2）
1.82×10-4
1.05×10-4
2.63×10-4
2.45×10-3
Winding resistor（Ω）
2.88
2.7
3.65
3.2
Winding inductance
6.4
6.25
8.80
7.00

9
（mH）
Electrical time constant
（ms）
2.22
2.3
2.41
2.19
Weight（Kg）
2.9
2.87
3.7
3.4
Encoder ppr（PPR）
2500
Pole pairs
4
Motor insulation level
Class B（130℃）
Protection level
IP65
Ambient
Temperature
－20℃～＋50℃
Humidity
Relative humidity < 90% (no condensation)
Voltage level
220V
Motor type
MS-
110ST-
130ST-
M04030
M05030
M04030
M06025
□□-21P2
□□-21P5
□□-21P2
□□-21P5
Motor code
0031
0032
1031
0042
Rated power (KW)
1.2
1.5
1.2
1.5
Rated current (A)
5.0
6.0
6.7
6.0
Rated speed (rpm)
3000
3000
3000
2500
Max speed（rpm）
3500
3500
4000
3000
Rated torque（N·m）
4
5
4
6
Peak torque（N·m）
12
15
10
18
Back EMF constat
（V/krpm）
54
62
33
65
Torque coefficient
（N·m/A）
0.8
0.83
0.54
1.0

10
Rotor inertia（Kg·m2）
0.54×10-3
0.63×10-3
0.54×10-3
1.26×10-3
Winding resistor（Ω）
1.09
1.03
2.6
1.21
Winding inductance
（mH）
3.30
3.43
12
3.87
Electrical time constant
（ms）
3.03
3.33
4.62
3.20
Weight（Kg）
5.5
6.1
5.9
8.9
Encoder ppr（PPR）
2500
Pole pairs
4
Motor insulation level
Class B（130℃）
Protection level
IP65
Ambient
Temperature
－20℃～＋50℃
Humidity
Relative humidity < 90% (no condensation)
Voltage level
220V
Motor type
MS-
130ST-
M06025
M10015
M07725
M15015
□□-21P5
□□-21P5
□□-22P0
□□-22P3
Motor code
1042
0044
1044
0043
0046
Rated power (KW)
1.5
1.5
1.5
2.0
2.3
Rated current (A)
7.4
6.0
8.0
7.5
9.5
Rated speed (rpm)
2500
1500
1500
2500
1500
Max speed（rpm）
3000
2000
2000
3000
2000
Rated torque（N·m）
6
10
10
7.7
15
Peak torque（N·m）
18
25
25
22
30

11
Back EMF constat
（V/krpm）
82
103
61
68
114
Torque coefficient
（N·m/A）
0.81
1.67
1.25
1.03
1.58
Rotor inertia（Kg·m2）
0.84×10-3
1.94×10-3
1.272×10-3
1.53×10-3
2.77×10-3
Winding resistor（Ω）
0.70
1.29
0.3
1.01
1.10
Winding inductance
（mH）
5.07
5.07
1.29
2.94
4.45
Electrical time constant
（ms）
7.24
3.93
4.3
2.91
4.05
Weight（Kg）
7.2
11.5
9.34
10.0
14.4
Encoder ppr（PPR）
2500
Pole pairs
4
Motor insulation level
Class B（130℃）
Protection level
IP65
Ambient
Temperature
－20℃～＋50℃
Humidity
Relative humidity < 90% (no condensation)
Voltage level
380V
Motor type
MS-
110ST-
130ST-
M04030
M05030
M06025
M10015
□□-41P2
□□-41P5
□□-41P5
Motor code
0131
0132
0142
0144
1144
Rated power (KW)
1.2
1.5
1.5
1.5
1.5
Rated current (A)
3.0
3.9
3.7
3.5
8.0
Rated speed (rpm)
3000
3000
2500
1500
1500

12
Max speed（rpm）
3500
3500
3000
2000
2000
Rated torque（N·m）
4
5
6
10
10
Peak torque（N·m）
12
15
18
25
20
Back EMF constat
（V/krpm）
89
90
110
177
61
Torque coefficient
（N·m/A）
1.33
1.11
1.62
2.86
1.25
Rotor inertia（Kg·m2）
0.54×10-3
0.63×10-3
1.26×10-3
1.94×10-3
1.272×10-3
Winding resistor（Ω）
3.30
2.28
3.50
4.37
0.3
Winding inductance
（mH）
8.78
7.40
10.75
15.00
1.29
Electrical time constant
（ms）
2.66
3.25
3.07
3.46
4.3
Weight（Kg）
5.5
6.1
8.9
11.5
9.34
Encoder ppr（PPR）
2500
Pole pairs
4
Motor insulation level
Class B（130℃）
Protection level
IP65
Ambient
Temperature
－20℃～＋50℃
Humidity
Relative humidity < 90% (no condensation)
Voltage level
380V
Motor type
MS-
130ST-
180ST-
M07725
M15015
M10030
M19015
□□-42P0
□□-42P3
□□-43P0
□□-43P0

13
Motor code
1143
1146
1148
0156
1052
Rated power (KW)
2.0
2.3
3.0
3.0
3.0
Rated current (A)
6.4
7.3
6.4
7.5
7.8
Rated speed (rpm)
2500
1500
3000
1500
1500
Max speed（rpm）
3000
2000
3500
2000
2000
Rated torque（N·m）
7.7
15
10
19
20
Peak torque（N·m）
19.25
45
25
47
50
Back EMF constat
（V/krpm）
61
124
88.3
158
138
Torque coefficient
（N·m/A）
1.2
2
1.56
2.53
2.56
Rotor inertia（Kg·m2）
1.272×10-3
2.44×10-3
1.13×10-3
3.8×10-3
2.8×10-3
Winding resistor（Ω）
0.3
1.8
0.46
1.15
0.67
Winding inductance
（mH）
1.29
11.6
1.52
6.4
2.68
Electrical time constant
（ms）
4.3
6.44
3.33
5.57
4.00
Weight（Kg）
9.34
11.1
11.4
20.5
17.1
Encoder ppr（PPR）
2500
Pole pairs
4
Motor insulation level
Class B（130℃）
Protection level
IP65
Ambient
Temperature
－20℃～＋50℃
Humidity
Relative humidity < 90% (no condensation)

14
Voltage level
380V
Motor type
MS-
130ST-
180ST-
M2152
0
M27015
M35015
M4801
5
□□-44P
5
□□-44P3
□□-45P5
□□-47P
5
Motor code
0150
2151
0151
1152
0152
0153
Rated power (KW)
4.5
4.3
4.3
5.5
5.5
7.5
Rated current (A)
9.5
8.0
10.0
8.5
12.0
20.0
Rated speed (rpm)
2000
1500
1500
1500
1500
1500
Max speed（rpm）
3000
2000
2000
2000
2000
2000
Rated torque（N·m）
21.5
27
27
35
35
48
Peak torque（N·m）
53
54
67
87.5
70
96
Back EMF constat
（V/krpm）
140
210
172
250
181
156
Torque coefficient
（N·m/A）
2.26
3.37
2.70
4.1
2.92
2.40
Rotor inertia（Kg·m2）
4.7×
10-3
7.2
×10-3
6.1×10-3
9.18×10-3
8.6×10-3
9.5×10-3
Winding resistor（Ω）
0.71
0.59
0.796
1.1
0.62
0.273
Winding inductance
（mH）
4.00
14.4
4.83
15.1
4.00
2.14
Electrical time constant
（ms）
5.63
24.4
6.07
13.7
6.45
7.84
Weight（Kg）
22.2
23.3
25.5
27.7
30.5
40.0
Encoder ppr（PPR）
2500
Pole pairs
4