Xtreme Power Conversion XPRT?1000 Operating manual

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XtremePowerConversion®Corporation
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XtremePerformanceRackTowerSeries
(XPRT)
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User’s&InstallationManual

XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
[2]
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TABLEOFCONTENTS
INTRODUCTION...................................................................................................................................................... 7
PRODUCTDESCRIPTION ..................................................................................................................................... 7
DETERMININGTHEPOWERREQUIREMENTSOFYOUREQUIPMENT.............................................. 13
HARDWAREINSTALLATIONGUIDE ............................................................................................................. 13
USER’SOPERATIONS.......................................................................................................................................... 21
BATTERIES ............................................................................................................................................................ 26
REPLACINGTHEBATTERY .............................................................................................................................. 26
TROUBLESHOOTING .......................................................................................................................................... 27
SPECIFICATIONS.................................................................................................................................................. 28
OBTAININGSERVICE.......................................................................................................................................... 31
XTREMEPOWERCONVERSION™(XPC)CORPORATIONLIMITEDWARRANTY ............................ 32
APPENDIXA:BATTERYPACKUSERGUIDE ............................................................................................... 33
APPENDIXB:SNMPCONFIGURATIONGUIDE ........................................................................................... 42
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INTRODUCTION
Thankyouforselectingthisuninterruptiblepowersupply(UPS).Itprovidesyouwithprotectionfor
connectedequipment.PleasereadthismanualbeforeinstallingtheXPRT‐SeriesUPSmodelsXPRT‐
1000,XPRT‐1500,XPRT‐2000andXPRT‐3000asitprovidesimportantinformationthatshouldbe
followedduringinstallationandmaintenanceoftheUPSandbatteries,allowingyoutocorrectlysetup
yoursystemforthemaximumsafetyandperformance.Includedisinformationoncustomersupport
andservice,ifitisrequired.IfyouexperienceaproblemwiththeUPS,pleaserefertothe
Troubleshootingsectioninthismanualtocorrecttheproblem.Iftheproblemisnotcorrected,please
collectinformationsothattheTechnicalSupportpersonnelcanmoreeffectivelyassistyou.

XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
[3]
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EMCStatements‐FCCPart15
Notice:Pursuanttosection15oftheFCCrules,thisproducthasbeentestedandtherebycomplies
totheconditionsofaClassB(XPRT‐1000,XPRT‐1500)andClassA(XPRT‐2000,XPRT‐3000)digitaldevice,
whichhavebeenestablishedforofferingsufficientprotectionagainstdangerousinterferencefor
installationinaresidentialarea.Installationanduseoftheequipmentshouldcomplywiththe
instructionsprovidedinordertoavoidsuchinterferenceduetotheamountofradiofrequencyenergy
thatisradiatedandgeneratedbytheequipment.Inspiteofthis,wecannotassurethatacertain
amountofinterferencemaynotoccurinsomeinstallations.If,byturningonandoff,itcanbededuced
thatyourradioortelevisionreceptionisfoundtobeinfluencedbyharmfulinterferencefromthe
equipment,itisrecommendedtouseoneofthefollowingpreventivemeasures.
•Placethereceivingantennainaseparatelocationororientation.
•Ensureagreaterdistanceisachievedbetweenthereceiverandtheequipment.
•Ensurethatyourequipmentisconnectedtoanoutletonaseparatecircuitthanthe
receiver.
•ContactatechnicianexperiencedwithradioandTVoradealerforfurtherassistance.
ICES‐003
ThisClassBInterferenceCausingEquipmentmeetsallrequirementsoftheCanadianInterference
CausingEquipmentRegulationsICES‐003.CetappareilnumeriquedelaclasseBrespectetoutesles
exigenciesduReglementsurlematerielbrouilleurduCanada.
DeclarationofConformityRequest
UnitslabeledwithaCEmarkcomplywiththefollowingstandardsanddirectives:
•HarmonicStandards:EN50091‐1‐1andEN50091‐2
•EUDirectives73/23/EEC,CouncilDirectiveonequipmentdesignedforusewithincertain
voltagelimits.
o96/68/EEC,AmendingDirective73/23/EEC
o89/336/EEC,CouncilDirectiverelatingtoelectromagneticcompatibility
o92/31/EEC,AmendingDirective89/336/EECrelatingtoEMC
•TheECDeclarationofConformityisavailableuponrequestforproductswithaCEmark.
CAUTION:Ashielded‐typepowercordisrequiredinordertomeetFCCemissionlimitsandto
preventinterferencetothenearbyradioorTVreception.Itisessentialthatonlythesuppliedpower
cordbeused.UseonlyshieldedcablestoconnectI/Odevicestothisequipment.

XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
[4]
WARNING:Anychangesormodificationsnotexpresslyapprovedbythemanufacturerofthis
devicecouldvoidtheuser’sauthoritytooperatetheequipment.
IMPORTANTSAFETYINSTRUCTIONS:
(SAVETHESEINSTRUCTIONS)
CAUTION!(UPShavingInternalBatteries):Riskofelectricalshock–Hazardouslive
partsinsidethisunitareenergizedfromthebatterysupplyevenwhentheinputACpoweris
disconnected.
CAUTION!(NoUserserviceableParts):Riskofelectricalshock,donotremovecover.
Nouserserviceablepartsinside.Referservicingtoqualifiedservicepersonnel.
CAUTION!(Non‐isolatedBatterysupply):Riskofelectricshock,batterycircuitisnot
isolatedfromACinput,hazardousvoltagemayexistbetweenbatteryterminalsandground.Testbefore
touching.
WARNING!(Fuses):Toreducetheriskoffire,replaceonlywiththesametypeandsizeoffuse.
WARNING!Unitintendedforinstallationinacontrolledenvironment.
CAUTION!Donotdisposeofbatteriesinafire,thebatterymayexplode.
CAUTION!Donotopenormutilatethebattery,releasedelectrolyteisharmfultotheskinandeyes.
CAUTION!Abatterycanpresentariskofelectricshockandhighshortcircuitcurrent.Thefollowing
precautionshouldbeobservedwhenworkingonbatteries:
•Removewatches,ringsorothermetalobjects.
•Usetoolswithinsulatedhandles.
Toreducetheriskofelectricshock,disconnecttheUPSfromthemainsupplybeforeinstallinga
computerinterfacesignalcable.Reconnectthepowercordonlyaftersignalinginterconnectionshave
beenmade.
Servicingofbatteriesshouldbeperformedorsupervisedbypersonnelwithknowledgeofbatteriesand
therequiredprecautions.Keepunauthorizedpersonnelawayfrombatteries.
TheseUPSunitsareextremelyheavy.DonotinstalltheUPSinarackorenclosurebyitsfronttwoears
only.Adjustablerackrailsarerequiredforthistypeofinstallation(Part#XPRT‐RR1)

XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
[5]
Theinstructionscontainedwithinthissafetymanualaredeemedimportantandshouldbeclosely
followedatalltimesduringinstallationandfollow‐upmaintenanceoftheUPSandbatteries.

XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
[6]
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 CAUTION
Theunithasadangerousamountofvoltage.IftheUPSindicatorison,theunit’soutletsmayhavea
dangerousamountofvoltageevenwhennotpluggedintothewalloutletbecausethebatterymay
continuetosupplypower.
Careshouldbetakentoundertakeinstallationindoors,freefromelectrically‐conductiveparticles
whichareundertemperatureandhumiditycontrol,inordertoreducetheriskofelectricshock.
Itisbesttodisconnectthedeviceusingthepowersupplycord.Ensurethattheequipmentisplacedin
apositionneartheoutletwhereeasilyaccessible.
Exceptforreplacingthebatteries,allservicingonthisequipmentmustbecarriedoutbyqualified
servicepersonnel.
Beforeconductinganymaintenance,repair,orshipment,firstensurethateverythingisturnedoff
completelyanddisconnected.
Foradditionalsafetyinstructions,pleaseusetheSafetyManualasareference.
SpecialSymbols
ThefollowingsymbolsusedontheUPSwarnyouofprecautions:
RISKOFELECTRICSHOCK‐Pleaseobservethewarningthatariskofelectricshockispresent

CAUTION:REFERTOOPERATOR’SMANUAL‐Refertotheoperator’smanualforadditional
information,suchasimportantoperatingandmaintenanceinstructions.

SAFEGROUNDINGTERMINAL‐Indicatesprimarysafeground

LOADON/OFF–Pressingthebuttonturnson/offtheoutputreceptaclesandtheindicator
light.
RJ45RECEPTACLE–Thereceptacleprovidesnetworkinterfaceconnectionsandtelephoneor
telecommunicationsequipmentshouldnotbepluggedintoit.
PleasedonotdiscardoftheUPSortheUPSbatteriesastheUPSmayhavevalve‐regulated
lead‐acidbatteries.Pleaserecyclebatteriesappropriately.

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XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
[7]
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INTRODUCTION
Theinformationprovidedinthismanualcoverssinglephase1000‐3000VAuninterruptiblepower
systems,theirbasicfunctions,operatingprocedures,optionsavailableandemergencysituations.Italso
includesinformationonhowtoship,store,handle,andinstalltheequipment.Onlydetailed
requirementsoftheUPSunitsaredescribedherein,andinstallationmustbecarriedoutinaccordance
withthismanual.Electricalinstallationmustalsocarefullyfollowlocallegislationandregulations.Only
qualifiedpersonnelshouldconducttheseinstallationsasfailuretoacknowledgeelectricalhazardscould
provetobefatal.
PRODUCTDESCRIPTION
ManydifferentkindsofsensitiveelectricalequipmentcanbeprotectedbyanUninterruptiblePower
Supply(UPS)includingcomputers,workstations,processcontrolsystems,telecommunicationssystems,
salesterminals,othercriticalinstrumentation,etc.ThepurposeoftheUPSistoprotectthesesystems
frompoorqualityutilitypower,completelossofpower,orotherassociatedproblems.
Electricalinterferenceexistsinmanyforms,causingproblemsinACpower,fromlightning,power
companyaccidentsandradiotransmissionmotors,airconditioners,andvendingmachines.Protection
ofsensitiveelectricalequipmentisvitaltoprotectagainstpoweroutages,loworhighvoltage
conditions,slowvoltagefluctuations,frequencyvariations,differentialandcommon‐modenoise,
transients,etc.
Topreventpowerlineproblemsfromreachingcriticalsystemscausingdamagetosoftware,hardware,
andequipmentmalfunctions,theUPSmaintainsconstantvoltage,isolatingcriticalloadoutputand
cleaningtheutilityACpower.
DoubleConversionOn‐LineTechnology
Adoubleconversionon‐linetechnologyUPSprovidescompletelyisolated,clean,uninterruptedsingle‐
phasepowertoyourcriticalsystems,whilemaintainingthebatteriesfortheirmaximumpotential.In
theeventthatthepowerfailurelastslongerthantheUPSbackuptime,theUPSwillshutdownavoiding
batterydamage.WhentheinputACvoltagereturns,theUPSwillautomaticallyreturnonlineto
rechargethebatteries.
Asshowninfig.1blockdiagram:
•Aninputfilterreducestransientsontheincomingutility.
•Tomaintainfullbatterycharge,theACinputpowerisrectifiedandregulatedintherectifier
feedingpowertothebatteryconverterandinverter.
•DCpowerisconvertedtoACintheinverter,passingitontotheload.

XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
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•Powerismaintainedfromthebatteryduringapowerfailure.
•Theconverterincreasesvoltageappropriatelyfortheinverter.

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EfficiencyOptimizerFunction
TheEfficiencyOptimizerFunctionisanewfeaturefortheUPS,addingcosteffectiveness,minimizing
powerlossandreducingpowerconsumption.Alternatingbetweenbypassandon‐linemodesis
achievedautomaticallyandinaccordancewiththeconditionsoftheutilitypower.On‐linemodemaybe
usedduringtimesofintermittentpower,andbypassmodeusedwhenpowerflowssmoothly,inorder
toobtaingreatestefficiency.Irregularitiescanbedetectedinlessthanasecond,andon‐linemode
reactivatesimmediately.Switchingbacktoon‐linemodeoccurswheninputvoltageisoutside±10%of
nominal(±15%selectable),wheninputfrequencyisoutsideof±3Hzorwhennoinputlineisavailable.
Althoughhighefficiencyisstandard,thedefaultoperationisinon‐linemode.Bypasscanbeactivatedin
theLCDpanel,thoughon‐linecanberunpermanentlyifpreferred.

XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
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FreeRunMode
TheUPSoperatesinFreeRunModewheninputfrequencyisoutsideoftheselectedinputfrequency
range.FreeRunModeiswhenoutputfrequencydoesnotmatchinputfrequency.Whenstartingthe
UPS,thefrequencyregulationdetectedis50or60Hz±0.25Hz.
DiagnosticTests
WhentheUPSisstarted,adiagnostictestisautomaticallyexecuted,checkingtheelectronicsand
batteries,reportinganyproblemsontheLCDdisplay.
AnXtremeBatteryManagementsystemalwaysmonitorstheconditionsofthebatteries,sendingany
forewarningsifreplacementofbatteriesisrequired.Every30daysofnormalmodeoperation,abattery
dischargetestisautomaticallyperformed,reportinganyproblemsontheLCDdisplay.
Exceptduringthefirst24hoursafterstartupwhiletheUPSisinchargingmode,diagnostictestscanbe
performedmanuallyfromthefrontpanelatanytime.
SystemConfiguration
TheUPSdeviceandtheinternalbatteriesmakeupthesystem.Dependingonthesiteandload
requirementsoftheinstallation,certainadditionaloptionsareavailableforthesolution.
PlanningaUPSsystem,thefollowingshouldbetakenintoconsideration:
•Thetotaldemandoftheprotectedsystemshalldictatetheoutputpowerrating(VA).Allowa
marginforfutureexpansionorcalculationinaccuraciesfrommeasuredpowerrequirements.
•Backuptimerequiredwillindicatethebatterysizeneeded.IftheloadislessthantheUPS
nominalpowerrating,thenactualbackuptimeislonger.
•Thefollowingoptionsareavailable:
oExtendedBatteryPacks(maximumof2batterypacksofsamemodel)
XPRT‐BP1for1000/1500
XPRT‐BP2for1000/1500
XPRT‐BP3for2000/3000
oConnectivityOptions–SNMP/WEBcard
SeetheSpecificationsectionofthismanualforadditionmodelinformation.
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XPRT‐1000,XPRT‐1500,XPRT‐2000,XPRT‐3000USER’SMANUALUNINTERRUPTIBLEPOWERSUPPLY(UPS)
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Note:XPRT‐2000has(1)L5‐20R+(2)5‐20R;XPRT‐3000has(1)L5‐30R+(2)5‐20R
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