Xylem WTW MIQ/CHV PLUS User manual

OPERATING MANUAL
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IQ SENSOR NET
MIQ/CHV PLUS
VALVE MODULE FOR COMPRESSED AIR-OPERATED SENSOR CLEANING HEADS
Power
!
OK
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MIQ/CHV PLUS
2ba75539d03 03/2018
Copyright ©2018 Xylem Analytics Germany GmbH
Printed in Germany.
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MIQ/CHV PLUS List of contents
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MIQ/CHV PLUS - List of contents
1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 How to use this component operating manual . . . . . . . . . 5
1.2 General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.1 Safety information in the operating manual . . . . . 8
2.1.2 Safety signs on the product . . . . . . . . . . . . . . . . . 8
2.1.3 Further documents providing safety information . 8
2.2 Safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 Authorized use . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Requirements for safe operation . . . . . . . . . . . . . 9
2.2.3 Unauthorized use . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 User qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Mounting for use in the IQ SENSOR NET . . . . . . . . . . . . . 10
3.3 Electrical connections: General instructions . . . . . . . . . 10
3.4 Connecting the valve control line . . . . . . . . . . . . . . . . . . 12
3.5 Connecting the compressed air hoses . . . . . . . . . . . . . . 14
3.6 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 What to do if ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2 MIQ/CHV PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8 Indexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.1 Explanation of the messages . . . . . . . . . . . . . . . . . . . . . 22
8.1.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.1.2 Informative messages . . . . . . . . . . . . . . . . . . . . 22
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List of contents MIQ/CHV PLUS
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9 Accessories and options . . . . . . . . . . . . . . . . . . . . . . . . 23
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MIQ/CHV PLUS Overview
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1Overview
1.1 How to use this component operating manual
Structure of the
IQ SENSOR NET
operating manual
Fig. 1-1 Structure of the IQ SENSOR NET operating manual
The IQ SENSOR NET operating manual has a modular structure like the
IQ SENSOR NET itself. It consists of a system operating manual and the
operating manuals of all the components used.
Please file this component operating manual into the ring binder of the system
operating manual.
IQ Sensor Net Operating Manual
System
Operating
Manual
(Ring Binder)
Operating
Manual
IQ Sensor
Operating
Manual
MIQ Module
Operating
Manual
(e.g. Fieldbus)
Option
Components and Options
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Overview MIQ/CHV PLUS
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1.2 General characteristics
The MIQ/CHV PLUS valve module provides a switchable compressed air valve
for the operation of sensor cleaning heads.
The MIQ/CHV PLUS valve module registers on the IQ SENSOR NET system as
an output (V). It appears in the list of outputs and can be linked with a sensor.
Thus, the valve is controlled directly by the IQ SENSOR NET.
Alternatively, you can also control the valve via an external switch. The switch
can consist of one of the following:
any relay in the IQ SENSOR NET system
the relay of a measuring transmitter with the R option
any other switch (relay or sensor)
The valve module is connected with the external switch via a control line for this.
The following application example shows a cleaning system consisting of the
CH cleaning head and a MIQ/CHV PLUS valve module:
Application
example
Fig. 1-2 Application example of the MIQ/CHV PLUS valve module:
Power supply and control line via the IQ SENSOR NET
CH
MIQ/CHV PLUS
Compressed
air
CH
Cleaning head
Sensor
Compressed air tubing Control valve
CH
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MIQ/CHV PLUS Overview
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Power supply When used in the IQ SENSOR NET, the valve module is supplied with voltage by
the IQ SENSOR NET.
IQ SENSOR NET
compatibility
The MIQ/CHV PLUS can be fully integrated in the IQ SENSOR NET using the
MIQ standard module housing.
The housing has the same characteristics as all MIQ modules regarding
stability, leakproofness and weather resistance. It also provides the same wide
variety of installation options (stacked mounting, canopy mounting, top hat rail
mounting, etc.).
Terminal strip The MIQ/CHV PLUS has the following electrical connections on the terminal
strip inside the housing:
1 x valve circuit connection
2 x SENSORNET connection
If the valve is controlled via an external switch, only one
SENSORNET connection can be used due to the limited number of
cable glands. SENSORNET connection 1 or 2 can be selected.
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Safety instructions MIQ/CHV PLUS
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2 Safety instructions
2.1 Safety information
2.1.1 Safety information in the operating manual
This operating manual provides important information on the safe operation of
the product. Read this operating manual thoroughly and make yourself familiar
with the product before putting it into operation or working with it. The operating
manual must be kept in the vicinity of the product so you can always find the
information you need.
Important safety instructions are highlighted in this operating manual. They are
indicated by the warning symbol (triangle) in the left column. The signal word
(e.g. "CAUTION") indicates the level of danger:
NOTE
indicates a situation where goods might be damaged if the actions mentioned
are not taken.
2.1.2 Safety signs on the product
Note all labels, information signs and safety symbols on the product. A warning
symbol (triangle) without text refers to safety information in this operating
manual.
2.1.3 Further documents providing safety information
The following documents provide additional information, which you should
observe for your safety when working with the measuring system:
Operating manuals of other components of the IQ SENSOR NET system
(power supply modules, controller, accessories)
Safety datasheets of calibration and maintenance equipment (e.g. cleaning
solutions).
WARNING
indicates a possibly dangerous situation that can lead to
serious (irreversible) injury or death if the safety instruc-
tion is not followed.
CAUTION
indicates a possibly dangerous situation that can lead to
slight (reversible) injury if the safety instruction is not fol-
lowed.
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MIQ/CHV PLUS Safety instructions
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2.2 Safe operation
2.2.1 Authorized use
The authorized use of the MIQ/CHV PLUS consists of providing a control valve
for compressed air-operated sensor cleaning heads in the IQ SENSOR NET. Only
the operation according to the instructions and technical specifications given in
this operating manual is authorized (see chapter 7 TECHNICAL DATA). Any other
use is considered unauthorized.
2.2.2 Requirements for safe operation
Note the following points for safe operation:
The product may only be operated according to the authorized use specified
above.
The product may only be operated under the environmental conditions men-
tioned in this operating manual.
The product may only be supplied with power by the energy sources men-
tioned in this operating manual.
The product may only be opened if this is explicitly described in this operating
manual (example: connecting electrical lines to the terminal strip).
2.2.3 Unauthorized use
The product must not be put into operation if:
it is visibly damaged (e.g. after being transported)
it was stored under adverse conditions for a lengthy period of time (storing
conditions, see chapter 7 TECHNICAL DATA).
2.3 User qualification
Target group The IQ SENSOR NET system was developed for online analysis. Some mainte-
nance activities, e.g. changing the membrane caps in D.O. sensors, require the
safe handling of chemicals. Thus, we assume that the maintenance personnel
is familiar with the necessary precautions to take when dealing with chemicals
as a result of their professional training and experience.
Special user
qualifications
The following installation activities may only be performed by a qualified electri-
cian:
Connection of the MIQ/CHV PLUS to the power supply.
Connection of external, line voltage-carrying circuits to relay contacts (see
module manual of the relay output module).
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Installation MIQ/CHV PLUS
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3 Installation
3.1 Scope of delivery
The following parts are included in the scope of delivery of the MIQ/CHV PLUS:
MIQ/CHV PLUS
Accessory set, including:
– 2 x screwed cable glands with seals and blind plugs
– 2 x ISO blind nuts M4
– 2 x cheese-head screws M4x16 with plastic washer
– 1 x contact base
– 2 x plastic tapping screws for fixing the contact base
– 1 x hose clip
Operating manual.
3.2 Mounting for use in the IQ SENSOR NET
The IQ SENSOR NET provides a number of options for integrating the MIQ/
CHV PLUS mechanically and electrically in the system (stacked mounting,
distributed mounting, etc.). The individual types of installation are described in
detail in the INSTALLATION chapter of the system operating manual.
3.3 Electrical connections: General instructions
Cable glands All electric cables are fed from below via prepared openings in the enclosure of
the MIQ/CHV PLUS. Cable glands with different clamping ranges are included
with the MIQ/CHV PLUS to provide sealing between the cable and enclosure as
well as for strain relief. Select the matching cable gland for the respective cable
diameter:
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MIQ/CHV PLUS Installation
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Small, clamping range 4.5 to 10 mm. This cable gland is suitable for all
IQ SENSOR NET sensor cables.
Large, clamping range 7 to 13 mm. This cable gland is required for cable
sheaths with an outside diameter of more than 10 mm and is screwed into the
enclosure via an extension piece.
General
installation
instructions
Observe the following points when attaching connecting wires to the terminal
strip
Shorten all wires to be used to the length required for the installation
Always fit all the ends of the wires with wire end sleeves before connecting
them to the terminal strip
Any wires that are not used and project into the enclosure must be cut off as
closely as possible to the cable gland.
Screw a small cable gland with sealing ring into each remaining free opening
and close it with a blind plug.
If necessary, you can order more large cable glands in a set of 4
pieces (Model EW/1, Order No. 480 051).
sealing ring 20 x 15 x 1 mm
cable gland M16
blind plug
sealing ring 20 x 15 x 1 mm
extension piece M16/M20
sealing ring 24 x 19 x 2 mm
cable gland M20
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Installation MIQ/CHV PLUS
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3.4 Connecting the valve control line
General instal-
lation instructions
Observe the following instructions when attaching connecting wires to the termi-
nal strip:
Shorten all the wires used to the length required for the installation.
Basically, fit all stranded wire ends with wire end sleeves before connecting
them to the terminal strip.
Any wires that are not used and project into the housing must be cut off as
closely as possible to the cable gland.
Materials required Wire end sleeves, suitable for the connecting wires, with suitable crimping
tool
1 x cable gland with sealing ring (scope of delivery MIQ/CHV PLUS)
Tools Cable stripping knife
Wire stripper
Phillips screw driver
Small screw driver
The valve control line must be connected if the valve is not
controlled via the IQ SENSOR NET system.
WARNING
Danger of injury from lines that are under pressure. Before
opening the compressed air line, ensure that the section
of line concerned is free of pressure. The compressed air
glands in the housing may only be opened by a service
technician authorized by WTW.
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MIQ/CHV PLUS Installation
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Connecting the
control line to the
terminal strip
Fig. 3-1 Clamping termination for the valve control line
1 Open the module.
2 Screw the cable gland (pos. 1 in Fig. 3-1) with the sealing ring (pos. 2)
into the left connection opening.
3 Loosen the coupling ring (pos. 3 in Fig. 3-1).
4 Feed the valve control line through the left cable gland in the module
housing.
5 Connect the wires of the valve control line (pos. 5 in Fig. 3-1) to the
clamping termination for the valve control line. While doing so, pay
attention to the specifications on the label located under the terminal
strip.
6 Tighten the coupling ring (pos. 3 in Fig. 3-1).
X6 X5 X4
SENSORNET 2
RED
ROT
SHIELD
SCHIRM
GREEN
GRÜN
X3 X2 X1
SENSORNET 1
RED
ROT
SHIELD
SCHIRM
GREEN
GRÜN
ON
EIN
OFF
AUS
SN TERMINATOR
Valve
X7X8
Valve
1
3
2
4
5
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Installation MIQ/CHV PLUS
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3.5 Connecting the compressed air hoses
General
instructions
Pay attention to the following instructions when connecting the compressed air
hoses (they can be connected either way round):
Follow the specification of the compressed air according to chapter 7 TECH-
NICAL DATA.
Only use hoses that match the compressed air connections.
Secure all hose connections with hose clips.
Open the
compressed air
line
Pay attention to the following instructions if you want to open the compressed
air line ( e.g. during a modification):
WARNING
No free wires must be allowed to project into the enclo-
sure. Otherwise, there is a danger that areas safe to con-
tact could come into contact with dangerous voltages.
This could result in life threatening electric shock when
working with the IQ SENSOR NET. Always cut off any wires
that are not in use as closely as possible to the cable
gland.
7 Close the module.
8 If the free opening is not used:
Screw a cable gland with sealing ring into the free opening and close it
with the enclosed blind plug (pos. 4 in Fig. 3-1).
9 Tighten the coupling ring (pos. 3 in Fig. 3-1).
WARNING
Danger of injury from lines that are under pressure. Before
opening the compressed air line, ensure that the section
of line concerned is free of pressure. The compressed air
glands in the housing may only be opened by a service
technician authorized by WTW.
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MIQ/CHV PLUS Installation
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3.6 Function check
General
instructions
This check is also suitable for the troubleshooting of malfunctions.
If the valve is not controlled via the IQ SENSOR NET system, the valve control line
must be connected.
To check that the valve triggers correctly, proceed as follows:
WARNING
Danger of injury from lines that are under pressure. Before
opening the compressed air line, ensure that the section
of line concerned is free of pressure. The compressed air
glands in the housing may only be opened by a service
technician authorized by WTW.
1MIQ/CHV PLUS + IQ SENSOR NET:
Put the IQ SENSOR NET system into operation.
MIQ/CHV PLUS + measuring transmitter:
Supply the power supply module with voltage and put the measuring
transmitter into operation.
2 Adjust the cleaning intervals on the measuring system so that the valve
opens.
or
Open the valve in the Valve function menu with the Manual control func-
tion (see system operating manual).
3 Check whether there is a compressed air stream on the MIQ/
CHV PLUS.
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Settings MIQ/CHV PLUS
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4 Settings
The MIQ/CHV PLUS module has a valve output.
The MIQ/CHV PLUS valve module registers on the IQ SENSOR NET system as
a valve output (V) and appears in the list of outputs.
On an IQ SENSOR NET terminal, you can
assign a name to the valve output (with the 184 XT, 2020 XT, 28x and
2020 3G systems only.
link the valve output to a sensor
erase the link of the valve output with a sensor
set the valve output
check the state of the valve output
Functions for the
valve output
Valve output:
Cleaning
(Setting of the cleaning procedure in the menu, Settings of outputs and links)
Sensor-controlled
(Setting of the cleaning procedure in the menu, Settings of sensors and diff.
sensors of the relevant sensor)
Manual control
The following informations are given in the system operating manual
for your IQ SENSOR NET system:
general operating principles
settings for the valve outputs
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MIQ/CHV PLUS Maintenance and cleaning
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5 Maintenance and cleaning
5.1 Maintenance
The MIQ/CHV PLUS requires no special maintenance.
5.2 Cleaning
The cleaning of IQ SENSOR NET components is described in the IQ SENSOR NET
system operating manual.
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What to do if ... MIQ/CHV PLUS
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6 What to do if ...
No compressed air
at the output
Cause Remedy
– Compressed air supply inter-
rupted or too weak
– Check the compressed air supply
– Supply voltage not present or
too low
IQ SENSOR NET:
– See the chapter, WHAT TO DO IF... in the
system manual
– Error in triggering – Perform the function check according to
section 3.6.
– If the valve does not switch, check the
control
– loose clamping connection
– broken control line
– defective relay output
– valve output was not linked with a
sensor (see system operating man-
ual)
– incorrect setting of the linked valve
output (see chapter 4)
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MIQ/CHV PLUS Technical data
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7 Technical data
7.1 General data
Dimensions
Fig. 7-1 Dimension drawing of the MIQ/CHV PLUS (dimensions in mm)
Mechanical
construction
144.0
115.0
70.0
144.0
45.0
72.0
52.2
11.0
16.5
Lateral
view:
Front view:
Rear view:
137.0
137.0
100 148
Stack mounting:
Maximum number of
modules in a module
stack
3
(plus a terminal component in the IQ SENSOR NET)
Materials – Housing: Polycarbonate with 20 % glass fiber
– Pressure hose sleeves: POM
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Technical data MIQ/CHV PLUS
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Ambient
conditions
Meter safety
EMC product and
system character-
istics
Weight Approx. 0.5 kg
Type of protection IP 66 (not suitable for conduit connection)
Temperature
Operation 0 °C ... + 55 °C (32 ... 131 °F)
Storage - 25 °C ... + 65 °C (-13 ... 149 °F)
Relative humidity
Yearly average ≤90 %
Dew formation Possible
Applicable norms – EN 61010-1
– UL 61010-1
– CAN/CSA C22.2#61010-1
EN 61326 EMC requirements for electrical resources for con-
trol technology and laboratory use
– Resources for industrial areas, intended for indis-
pensable operation
– Interference emission limits for resources of class
A
System lightning pro-
tection
Noticeably extended qualitative and quantitative
protective characteristics as opposed to EN 61326
FCC, class A
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