Yakima LockNLoad RuggedLine Flat 1200mm User manual

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RuggedLine Flat 1200mm
2
1
12
13
IF NO TRACK PROVIDED THIS MOUNTING KIT REQUIRES AN 800 MM OR 1000 MM LONG UNIVERSAL TRACK TO BE
INSTALLED FIRST. NOTE: THE UPPER SURFACE OF THE TRACK NEEDS TO BE WITHIN +/- 2 DEGREES OF FLAT, LEFT TO RIGHT.
3
4
5
11
9
6
7
8
10
• 13 mm Spanner
TOOLS REQUIRED:
® LockNLoad™ RuggedLine®
MAXIMUM PRODUCT LOAD RATING: 100 kg
IMPORTANT:
• LOAD = WEIGHT OF PLATFORM or BARS + MOUNTING SYSTEM + ACCESSORIES + CARGO
• PLEASE REFER TO VEHICLE MANUFACTURER SPECIFICATIONS FOR MAX ROOF
LOAD CAPACITY OF VEHICLE. THE LOWEST LOAD RATING APPLIES.
• OFFROAD RATING: SCAN QR CODE FOR LOCKNLOAD LOAD RATING GUIDE.
REDUCTIONS MAY APPLY.
CARGO
• Please read instructions carefully before installation.
• Check the contents of kit. Each spine has the last four digits of the kit’s part number lasered in.
Contact your YAKIMA dealer if any parts appear missing, incorrect or damaged.
• Clean your roof thoroughly prior to itting the LockNLoad RuggedLine.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
KIT CONTENTS
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. Track 1200 mm Spine LH 2172 x1 8. M6 Nyloc Nut x8
2. Track 1200 mm Spine RH 2172 x1 9. M6 Flat Wash x8
3. Pivot Bracket Assembly x4 10. LNL Flush Rail Bar Slot Bolt x4
4. M8 Socket Head Capscrew x4 11. LNL Flush Rail Bar Slot Plate x4
5. M8 Washer x8 12. Hex Key Ball End Allen Key 4 mm x1
6. M8 Nyloc Nut x4 13. Hex Key Ball End Allen Key 6 mm x1
7. M6 Self Aligning T-Bolt x8
NOTE: ITEMS 3, 4, 5 & 6 ARE FOR USE ON A PLATFORM INSTALLATION.
ITEMS 10 & 11 ARE FOR AN LNL BAR INSTALLATION.

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RUGGEDLINE SPINE INSTALLATION
REMOVE STOPPER
Remove track stopper if applicable
1INSERT SELF ALIGNING T BOLT
Inset M6 Self Sligning T Bolt into
the end of the track and slide
into position along the track..
2
3POSITION RUGGEDLINE SPINE ON VEHICLE TRAY
Referring to the left-right orientation on top of each blade, carefully
place one side RuggedLine Spine onto vehicle tray sides (or canopy)
as shown. Line up the mounting holes on the bottom tabs to those
exposed on the tray. The tabs are to face in towards the vehicle.
Front of vehicle
4ASSEMBLE RUGGEDLINE SPINE
HARDWARE
Assemble the M6 washer
and M6 Nylock Nut as shown
and secure the T-Bolt to the
RuggedLine Spine. Ensure
the hardware and holes align
with the holes on the tray.

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TIGHTEN RUGGEDLINE SPINE HARDWARE
Using the 10 mm Spanner, and avoiding damage to the powder
coat, start to carefully secure the RuggedLine Spine by tightening
the M6 Nylock nut to 7 Nm into the mounting holes in tray.
5
REPEAT STEPS TO OPPOSITE SIDE
Repeat steps 1-6 for securing opposite side of RuggedLine Spine.
Ensure both spines are securely positioned on vehicle tray. Check each screw is
secure before proceeding to install LockNLoad Platform or LockNLoad Bars.
6
FOR PLATFORM INSTALLATION, CONTINUE TO PAGE 4
FOR BAR INSTALLATION, CONTINUE TO PAGE 6
!
Turn Spanner carefully
and be sure not to
damage the Nut.
!

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12
ASSEMBLE PIVOT BRACKET
TO RUGGEDLINE
Assemble Pivot Bracket and M8
hardware as pictured. Complete
this for both M8 mounting holes
on top of the RuggedLine Spine.
M8 Nyloc Nut
M8 Washer
M8 Washer
Pivot Mount
Bracket Assembly
Tighten all Capscrews
with the provided 6 mm
T Handle Ball End Allen
Key, and all Nuts with
a 13 mm Spanner or a
suitable Torque Wrench.
Ensure all Capscrews
and Nuts are tightened
to 7 Nm.
SECURE PIVOT BRACKET
ASSEMBLIES
M8 Socket Head Capscrew 20 mm
PLATFORM INSTALLATION
INSTALL PLATFORM PIVOT MOUNTS
From the LockNLoad Platform kit (sold separately), position
Pivot Mounts into each Pivot Bracket Assembly, lining up
the rivnut holes on the Mounts with the holes
on the brackets.
3
Where possible, always use the centre
holes for attaching to Pivot Bracket.
If extra clearance is needed due to
Platform-to-roof itment needs,
the offset holes can be used.
!

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NOW SWITCH TO YOUR LOCKNLOAD PLATFORM
INSTRUCTIONS AND CONTINUE FROM THE
‘VEHICLE MOUNTING INSTRUCTIONS’ PAGE.
!
SECURE PLATFORM PIVOT MOUNTS
Secure all Platform Pivot Mounts with 2x 16 mm M6 Capscrews with Washer from
LockNLoad Platform kit as shown.
Tighten all Capscrews to 4 Nm with the provided 4 mm
Ball End Allen Key or a suitable Torque Wrench.
9
NOTE - The Pivot Mount
assembly will still have
movement after securing
which is intended.

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X = X
X
Y = Y
X
YY
NOTE - Bars and blade shown upside down.
REMOVE END CAPS FROM BARS
From the LockNLoad TrimHD kit (sold separately), remove Plastite
Screw from each bar end using a #2 Phillips Head Screwdriver and pull
out End Caps from bars. Keep all parts aside for later installation.
1
REMOVE INFILL
Remove inill from underside of the TrimHD bar.
2
LOCKNLOAD BAR INSTALLATION
BAR FITMENT
Carefully place bar assembly over RuggedLine Spine.
Take care not to damage vehicle. Once positioned, using a tape
measure, measure the inside edge distance between the RuggedLine
Spine once positioned on the RuggedLine Spine correctly
3

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Min. 700 mm
NOTE - Bar Slot Covers to be inserted
with flat side visible
BAR FITMENT
Bar placement should be a minimum of 700 mm apart from one another.
4
INSERT INFILL
Cut inill into four pieces according to the measurement taken in Step 3.
Insert into underside channel of front and rear bar ends as shown.
5
INSERT SLOT BOLT AND SLOT PALTE
Insert the Load Bar Slot Plate and the Load Bar Slot Bolt into
the RuggedLine Spine. To secure the bolt, use the M8 washer
M8 x 1.25 Nylock nut underneath the Spine trim.
6

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9INSERT LEGS
Insert the T-Bolt into the
Atlas Slide-Away blade.
CHECK BAR LEGS
ARE SECURE
Check all Bar
Legs are secure.
10
11
SECURE SLOT BOLT AND SLOT PLATE
Using the 10 mm Spanner, secure the plate and bolt to the RuggedLine Spine.

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