Yakima LockNLoad RuggedLine User manual

6100015154_9812176 _Rev3 1/6
to suit FORD RANGER WILDTRAK GEN-2
HEAVY DUTY PLATFORM MOUNTING SYSTEM
LockNLoad RuggedLine
• Small lat bladed screwdriver
• 8mm Socket
TOOLS REQUIRED:
PLATFORM & COMPONENTS SOLD SEPARATELY
RECOMMENDED PLATFORM SIZE IS ‘A’ (9820337)
®
MAXIMUM PRODUCT LOAD RATING: 100 kg
IMPORTANT:
• LOAD = WEIGHT OF PLATFORM or BARS + MOUNTING SYSTEM + ACCESSORIES + CARGO
• PLEASE REFER TO VEHICLE MANUFACTURER SPECIFICATIONS FOR MAX ROOF
LOAD CAPACITY OF VEHICLE. THE LOWEST LOAD RATING APPLIES.
• OFFROAD RATING: SCAN QR CODE FOR LOCKNLOAD LOAD RATING GUIDE.
REDUCTIONS MAY APPLY.
!
• Please read instructions carefully before installation.
• Check the contents of kit. Each spine has the last four digits of the kit’s part number lasered in.
Contact your YAKIMA dealer if any parts appear missing, incorrect or damaged.
• Clean your roof thoroughly prior to itting the LockNLoad RuggedLine.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
KIT CONTENTS
5
43
7
8
9
13
14
6
6
1
2
11
12
10
10
8
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. Wildtrak Left Spine 2176 x1 8. M8 Washer x8
2. Wildtrak Right Spine 2176 x1 9. M6 Sockethead Capscrew 16 mm x8
3. Pivot Bracket Assembly x4 10. M6 Spring Washer x8
4. Front Spacer x2 11. M6 Washer 16 mm x8
5. Rear Spacer x2 12. 4 mm T Handle Ball End Allen Key x1
6. M8 Socket Head Capscrew 20 mm x4 13. 5 mm T Handle Ball End Allen Key x1
7. M8 Nyloc Nut 1.25 mm x4 14. 6 mm T Handle Ball End Allen Key x1
15. T40 Torx x1
15

6100015154_9812176 _Rev3 2/6
REMOVING FACTORY RAISED ROOF RAILS
REMOVE RAIL GUARDS
Using a small rool, remove the caps on the rails and
unscrew the bolt using a T40 Torx driver
1
REMOVE RAILS
Slide the lock plate towards the center of the rail until it releases from the base
plate. Carefully lift the roof rail and slide out the lock plate, then lift the rail
clear.
2
REMOVE THIS THING
Using the 8 mm Socket, remove the base plate from the vehicle roof.
3
Note: Apply upwards pressure to the rail to prevent the captive nut
from dropping and spinning while the bolt is being undone.

6100015154_9812176 _Rev3 3/6
4INSTALL PLATE
Install the Front and Rear Spacers onto the exposed contents in the vehicle roof.
CLEAN ROOF
Wipe clean any dirt that may have built up in and
around all mounting holes.
Tighten all Capscrews with the provided 6 mm T Handle Ball
End Allen Key, and all Nuts with a 13 mm Spanner or a suitable
Torque Wrench.
Ensure all Capscrews and Nuts are tightened to 7 Nm.
SECURE PIVOT BRACKET ASSEMBLIES
ASSEMBLE PIVOT BRACKET
TO RUGGEDLINE
Assemble Pivot Bracket and M8
hardware as pictured. Complete
this for the 2 mounting holes on
top of the RuggedLine Spine.
Pivot Mount Bracket
Assembly
M8 Nyloc Nut
M8 Washer
20 mm M8 Socket Head Capscrew
M8 Washer
MOUNTING LOCKNLOAD PLATFORM
5
6

6100015154_9812176 _Rev3 4/6
ASSEMBLE RUGGEDLINE HARDWARE
Assemble the 16 mm M6 Socket Head Capscrew and
M6 Washer as shown and place into all 3 mounting
holes on bottom tabs of RuggedLine. Ensure
hardware and holes align with the holes on roof.
7
8
9SECURE RUGGEDLINE
SPINE TO PLATE
Using an Allen Key, tighten
the M6 Socket Head
Capscrew to the vehicle roof.
FACTORY SNORKEL
RuggedLine can be installed in conjunction with a factory Snorkel.
The Ruggedline Spine can sit on top of the Snorkel bracket.
!
MOUNTING RUGGEDLINE
POSITION RUGGEDLINE ON VEHICLE ROOF
Referring to the left-right orientation on top of each Spine, carefully place one side
of the RuggedLine onto vehicle roof as shown. Line up the mounting holes on the
bottom tabs to those exposed on the roof.
Front of vehicle

6100015154_9812176 _Rev3 5/6
INSTALL PLATFORM PIVOT MOUNTS
From the LockNLoad Platform
kit (sold separately), position
Pivot Mounts into each Pivot
Bracket Assembly, lining up the
rivnut holes on the Mounts with
the holes on the brackets.
Where possible, always use the centre holes for
attaching to Pivot Bracket. If extra clearance
is needed due to Platform-to-roof itment
needs, the offset holes can be used.
!
SECURE PLATFORM PIVOT MOUNTS
Secure all Platform Pivot Mounts with 2x 16 mm M6 Capscrews with Washer from
LockNLoad Platform kit as shown.
Tighten all Capscrews to 4 Nm with the provided 4 mm
Ball End Allen Key or a suitable Torque Wrench.
NOTE - The Pivot Mount
assembly will still have
movement after securing
which is intended.
NOW SWITCH TO YOUR LOCKNLOAD PLATFORM
INSTRUCTIONS AND CONTINUE FROM THE
‘VEHICLE MOUNTING INSTRUCTIONS’ PAGE.
!
12
11
10 REPEAT STEPS TO OPPOSITE SIDE
Repeat steps 1-9 for securing opposite side of RuggedLine Spine.
Ensure both Spines are securely positioned on vehicle roof. Check each screw is
secure before proceeding to install LockNLoad Platform to RuggedLine Spines.