Yakima LOCKN'LOAD User manual

6100002524-Rev1.0 1/7
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
• Clean your tracks thoroughly prior to fitting the LOCKN’LOAD Track Adapter for Gutter Mount Legs.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
KIT CONTENTS
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. M6 Bolt Housing x4 6. Plate And Pin Assembly x2
2. Base Plate x2 7. M8 Cross Dowel Nut x2
3. M6 Coach Bolt 16mm x4 8. M8 Hex Bolt 25mm x2
4. M6 Washer x4 9. M8 Washer x2
5. M6 Nylock Nut x4 10. M8 Spring Washer x2
LOCKN’LOADTM
®
NOTE - 2x Track Adapters required for 2 Bar set-up
• Tape Measure
• Scissors
• #2 Phillips Head Screwdriver
• Rubber Mallet (Optional)
• 13mm Socket Wrench
TOOLS REQUIRED:
LEG, BAR & TRACK COMPONENTS SOLD SEPARATELY
TRACK ADAPTER FOR
GUTTER MOUNT LEGS
LOAD LIMITS ARE DETERMINED BY CANOPY ROOF STRENGTH.
CONTACT YOUR CANOPY MANUFACTURER FOR DETAILS.
SOME DEFLECTION MAY OCCUR WITH ANY SIGNIFICANT LOAD.
SERIOUS OFF-ROAD DRIVING MAY ALSO CAUSE DEFLECTION.
TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO.
1
3
4
5
2
6
7
8
9
10

6100002524-Rev1.0 2/7
INSTALLATION
Insert 2 x Coach Bolt assemblies into each track - as shown below - for each bar that will be fitted
(e.g. For one bar, insert 2 x Bolt assemblies into the right track, and 2 x into the left track).
The Bolt assemblies must be rotated clockwise to engage with the track.
ASSEMBLE COACH BOLT HOUSING
Insert Bolt by angling in
and straightening
Slide bolt along inside
of Track into position
Twist Bolt assembly clockwise
to engage with the track
Place bolt housing over bolt,
ensure correct orientation
REMOVE LEG COVERS
Using the Keys remove all Leg
Covers.
1Remove Locking
Clip to release
Locking Clip
Base underneath
Rubber Skirt.
Store parts away.
2
1
2
REMOVE GUTTER
MOUNT PLATE
To remove Gutter
Mount Plate, fully
unscrew bolt and
washer assemblies
using the Tamper
Proof Torx Key
supplied with LNL
Gutter Mount Leg Kit.
Store parts away.
3
INSTALL HEX BOLT ASSEMBLY
From the Track Adapter Kit, assemble
1 x M8 Spring Washer, and 1 x M8
Washer onto each M8 Hex Bolt
and insert through hole on Leg.
4
REMOVE FOOT BASE
5

6100002524-Rev1.0 3/7
LEG ASSEMBLY
From the Gutter Mount Kit, position Nut
Plates over holes on top of Legs.
7
Assemble 1 x M8 Washer
onto each M8 Hex Bolt.
8
Loosely finger tighten Nut Plates to Legs as
shown using the screw assemblies from the
previous step.
For the next step, ensure there is a sufficient
gap between the Nut Plates and Legs.
9
Position the Base Plate over Coach
Bolt assemblies in track and loosely
finger tighten with M6 Washer and
Nylock Nut. The Base Plates should
still be able to move along the track.
ATTACH BASE PLATE TO TRACKS
INSERT LEGS
Slide Leg assemblies into the underside
channel of LOCKN’LOAD Bars (sold
separately). If Leg assemblies will not
slide in, loosen Screws to increase gap.
10
6

6100002524-Rev1.0 4/7
BAR LOCATION
IMPORTANT: Before beginning Bar installation, identify where along the track you want the Bar(s)
fitted. If installing more than one Bar, we recommend a minimum of 700mm distance between Bars
where possible.
11
≥ 700mm
13 CHECK BAR SLOT MEASUREMENTS
Using a Tape Measure, record Leg to underside slot distance of
each Bar in the table (right). Ensure measurement is taken from
the centre of the Legs as shown. The ends of each bar should
be the same measurement respectively, if not, repeat Step 12.
BAR SLOT MEASUREMENTS
Front Bar (X) Rear Bar (Y)
______mm x2 ______mm x2
X
Y
X = X
Y = Y
X
Y
BAR PLACEMENT
Carefully place a Bar assembly over Track. Take care not to damage vehicle.
Slide Legs along Bar until both legs are securely positioned within Track.
Use a Tape Measure to ensure even Bar overhang on each side, re-adjust if required.
Finger tighten one Screw on each Leg to secure Leg position along Bar.
Repeat for remaining bar assembly if applicable then carefully remove Bars from vehicle.
12
=
=
NOTE - Front and Rear Bars require individual adjustment due to tapered roof. Bars must be installed perpendicular to Tracks.

6100002524-Rev1.0 5/7
BAR SLOT COVERS (OUTSIDE LEG)
Measure the Bar channel outside
of the Legs and subtract 20mm from
this measurement.
Using the remaining pieces of Slot
Cover from Step 15, cut to this
length and insert into the underside
channel of each Bar end as shown.
16
-20mm
BAR SLOT COVERS
Cut Bar Slot Covers as per measurements recorded
in the table on Step 13 and push into underside
channel of front and rear Bar ends as shown.
NOTE - Bar Slot Covers to be
inserted with flat side visible.
15
SECURE LEGS TO BARS
Tighten all M8 Hex Bolts
to 7Nm using a 13mm
Socket Wrench.
14
SECURE END CAPS TO BARS
Insert the End Caps as shown. A Rubber
Mallet can be used to assist installation.
17 Secure using Plastite Screw. Tighten
using a #2 Phillips Head Screwdriver.

6100002524-Rev1.0 6/7
BAR FITMENT
Slide Base Plate assemblies within Track into position for front and rear Bar placement.
Place Bar assembly onto Tracks locating the Rubber Foot Grip as shown on the Base Plate.
Take care not to damage vehicle.
Repeat for any remaining Bars.
18
SECURE LEGS TO BASE PLATE
Attach Leg to Base Plate by
hooking the Plate and Pin
assembly under the Base
Plate, ensuring that the Pins
and Hex Screw line up into
the holes.
Secure by tightening
M8 Hex Bolt into Cross
Dowel Nut to 7Nm using a
13mm Socket Wrench.
BAR POSITION
Position Bar/s along Tracks as required. If installing more than one Bar, ensure
there is a minimum of 700mm distance where possible between each Bar.
≥ 700mm
19
20

6100002524-Rev1.0 7/7
www.yakima.com.au
YAKIMA PRODUCTS, INC.
4101 Kruse Way
Lake Oswego, OR
97035-2541
USA
888 925 4621
YAKIMA EUROPE
Twentehaven 7
3433 PT Nieuwegein
The Netherlands
[phone]
YAKIMA AUSTRALIA PTY. LTD
17 Hinkler Court
Brendale, QLD 4500
Australia
1800 143 548
24 BAR KEYS
Place one key on the vehicle key ring
and put the other away safely, or
store with the spare vehicle key.
Write the key number (which is stamped on
the key) in the box provided. Replacement
keys are available from Yakima stockists,
visit www.yakima.com.au or www.yakima.
co.nz to find your nearest store or contact
us directly on 1800 143 548 (AU) or 0800 4776
722 (NZ).
FIT LEG COVERS
Using the Keys and Covers, fit
and lock all Leg Covers.
23
Key Number:
CHECK BAR LEGS ARE SECURE
Check all Bar Legs are secure.
22
SECURE LEGS TO TRACK
Tighten all Nylock Nuts to 5Nm
using a 10mm Open Ended Spanner.
Do NOT over tighten.
21