YASKAWA IM 053MT User manual

IM | 053-1MT01 | Manual
HB300 | IM | 053-1MT01 | en | 19-40
VIPA System SLIO
Interface module Modbus/TCP - IM 053MT

053-1MT01_000_IM 053MT,1,EN - © 2019
YASKAWA Europe GmbH
Ohmstraße 4
91074 Herzogenaurach
Tel.: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.yaskawa.eu.com

Table of contents
1 General.................................................................................................................... 5
1.1 Copyright © YASKAWA Europe GmbH............................................................ 5
1.2 About this manual............................................................................................. 6
1.3 Safety information............................................................................................. 7
2 Basics and mounting............................................................................................. 8
2.1 Safety information for users.............................................................................. 8
2.2 System conception........................................................................................... 9
2.2.1 Overview........................................................................................................ 9
2.2.2 Components................................................................................................ 10
2.2.3 Accessories................................................................................................. 12
2.2.4 Hardware revision........................................................................................ 13
2.3 Dimensions..................................................................................................... 13
2.4 Mounting bus coupler..................................................................................... 15
2.5 Wiring............................................................................................................. 18
2.5.1 Wiring bus coupler....................................................................................... 18
2.5.2 Wiring periphery modules............................................................................ 21
2.5.3 Wiring power modules................................................................................. 23
2.6 Demounting.................................................................................................... 27
2.6.1 Demounting bus coupler.............................................................................. 27
2.6.2 Demounting periphery modules................................................................... 29
2.7 Trouble shooting - LEDs................................................................................. 32
2.8 Installation guidelines..................................................................................... 33
2.9 General data for the System SLIO................................................................. 35
3 Hardware description........................................................................................... 37
3.1 Properties....................................................................................................... 37
3.2 Structure......................................................................................................... 38
3.2.1 Interfaces..................................................................................................... 38
3.2.2 LEDs............................................................................................................ 41
3.3 Technical data................................................................................................. 43
4 Deployment........................................................................................................... 45
4.1 Basics............................................................................................................. 45
4.2 Operating modes............................................................................................ 46
4.3 Setting the IP address.................................................................................... 49
4.3.1 Setting the IP address via web page........................................................... 49
4.3.2 Setting the IP address via address switch .................................................. 49
4.3.3 Setting the IP address via SPEED7 Modbus Tool....................................... 49
4.4 Access to the Ethernet coupler....................................................................... 50
4.4.1 Overview...................................................................................................... 50
4.4.2 SPEED7 Modbus Tool................................................................................. 51
4.4.3 Web server.................................................................................................. 52
4.4.4 C-/Socket programming............................................................................... 58
4.4.5 Modbus utility............................................................................................... 59
4.5 Accessing the System SLIO........................................................................... 60
4.5.1 Overview...................................................................................................... 60
4.5.2 Address-Mapping........................................................................................ 60
4.5.3 Accessing I/O area ..................................................................................... 62
4.5.4 Accessing parameter data........................................................................... 63
VIPA System SLIO Table of contents
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4.5.5 Accessing diagnostics data......................................................................... 64
4.6 Easy Maintenance.......................................................................................... 65
4.6.1 Examples..................................................................................................... 65
4.7 Firmware update............................................................................................. 67
4.8 Replace Modbus/TCP IM 053-1MT00 with IM 053-1MT01............................ 67
4.9 Modbus/TCP................................................................................................... 68
4.10 Modbus function codes................................................................................. 69
4.11 Register allocation........................................................................................ 75
4.12 LED status indication.................................................................................... 77
Appendix............................................................................................................... 78
A History of changes............................................................................................ 80
VIPA System SLIO
Table of contents
HB300 | IM | 053-1MT01 | en | 19-40 4

1 General
1.1 Copyright © YASKAWA Europe GmbH
This document contains proprietary information of YASKAWA and is not to be disclosed
or used except in accordance with applicable agreements.
This material is protected by copyright laws. It may not be reproduced, distributed, or
altered in any fashion by any entity (either internal or external to YASKAWA) except in
accordance with applicable agreements, contracts or licensing, without the express
written consent of YASKAWA and the business management owner of the material.
For permission to reproduce or distribute, please contact: YASKAWA Europe GmbH,
European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany
Tel.: [phone]
Fax.: [phone]
Email: [email protected]
Internet: www.yaskawa.eu.com
Every effort has been made to ensure that the information contained in
this document was complete and accurate at the time of publishing. Nev-
ertheless, the authors retain the right to modify the information.
This customer document describes all the hardware units and functions
known at the present time. Descriptions may be included for units which
are not present at the customer site. The exact scope of delivery is
described in the respective purchase contract.
Hereby, YASKAWA Europe GmbH declares that the products and systems are in compli-
ance with the essential requirements and other relevant provisions. Conformity is indi-
cated by the CE marking affixed to the product.
For more information regarding CE marking and Declaration of Conformity (DoC), please
contact your local representative of YASKAWA Europe GmbH.
VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V,
System 500S and Commander Compact are registered trademarks of YASKAWA Europe
GmbH.
SPEED7 is a registered trademark of YASKAWA Europe GmbH.
SIMATIC, STEP, SINEC, TIA Portal, S7-300, S7-400 and S7-1500 are registered trade-
marks of Siemens AG.
Microsoft and Windows are registered trademarks of Microsoft Inc., USA.
Portable Document Format (PDF) and Postscript are registered trademarks of Adobe
Systems, Inc.
All other trademarks, logos and service or product marks specified herein are owned by
their respective companies.
All Rights Reserved
EC conformity declaration
Conformity Information
Trademarks
VIPA System SLIO General
Copyright © YASKAWA Europe GmbH
HB300 | IM | 053-1MT01 | en | 19-40 5

Contact your local representative of YASKAWA Europe GmbH if you have errors or ques-
tions regarding the content of this document. If such a location is not available, you can
reach YASKAWA Europe GmbH via the following contact:
YASKAWA Europe GmbH, Ohmstraße 4, 91074 Herzogenaurach, Germany
Fax: [phone]
Email: [email protected]
Contact your local representative of YASKAWA Europe GmbH if you encounter problems
or have questions regarding the product. If such a location is not available, you can reach
the YASKAWA customer service via the following contact:
YASKAWA Europe GmbH,
European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany
Tel.: [phone] (hotline)
Email: [email protected]
1.2 About this manual
This manual describes the IM 053-1MT01 of the VIPA System SLIO. It contains a descrip-
tion of the construction, project implementation and usage.
Product Order no. as of state:
HW FW
IM 053MT 053-1MT01 01 V1.0.0
The manual is targeted at users who have a background in automation technology.
The manual consists of chapters. Every chapter provides a self-contained description of a
specific topic.
The following guides are available in the manual:
nAn overall table of contents at the beginning of the manual
nReferences with page numbers
The manual is available in:
nprinted form, on paper
nin electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and headings:
DANGER!
Immediate or likely danger. Personal injury is possible.
Document support
Technical support
Objective and contents
Target audience
Structure of the manual
Guide to the document
Availability
Icons Headings
VIPA System SLIO
General
About this manual
HB300 | IM | 053-1MT01 | en | 19-40 6

CAUTION!
Damages to property is likely if these warnings are not heeded.
Supplementary information and useful tips.
1.3 Safety information
The system is constructed and produced for:
ncommunication and process control
ngeneral control and automation tasks
nindustrial applications
noperation within the environmental conditions specified in the technical data
ninstallation into a cubicle
DANGER!
This device is not certified for applications in
– in explosive environments (EX-zone)
The manual must be available to all personnel in the
nproject design department
ninstallation department
ncommissioning
noperation
CAUTION!
The following conditions must be met before using or commis-
sioning the components described in this manual:
– Hardware modifications to the process control system should only be
carried out when the system has been disconnected from power!
– Installation and hardware modifications only by properly trained per-
sonnel.
– The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Applications conforming
with specifications
Documentation
Disposal
VIPA System SLIO General
Safety information
HB300 | IM | 053-1MT01 | en | 19-40 7

2 Basics and mounting
2.1 Safety information for users
VIPA modules make use of highly integrated components in MOS-Technology. These
components are extremely sensitive to over-voltages that can occur during electrostatic
discharges. The following symbol is attached to modules that can be destroyed by elec-
trostatic discharges.
The Symbol is located on the module, the module rack or on packing material and it indi-
cates the presence of electrostatic sensitive equipment. It is possible that electrostatic
sensitive equipment is destroyed by energies and voltages that are far less than the
human threshold of perception. These voltages can occur where persons do not dis-
charge themselves before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or unusable. Modules
that have been damaged by electrostatic discharges can fail after a temperature change,
mechanical shock or changes in the electrical load. Only the consequent implementation
of protection devices and meticulous attention to the applicable rules and regulations for
handling the respective equipment can prevent failures of electrostatic sensitive modules.
Modules must be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive modules you should
take the following precautions:
nFloating instruments must be discharged before use.
nInstruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering irons with
grounded tips.
CAUTION!
Personnel and instruments should be grounded when working on electro-
static sensitive modules.
Handling of electrostatic
sensitive modules
Shipping of modules
Measurements and altera-
tions on electrostatic sen-
sitive modules
VIPA System SLIO
Basics and mounting
Safety information for users
HB300 | IM | 053-1MT01 | en | 19-40 8

2.2 System conception
2.2.1 Overview
System SLIO is a modular automation system for assembly on a 35mm mounting rail. By
means of the peripheral modules with 2, 4 or 8 channels this system may properly be
adapted matching to your automation tasks. The wiring complexity is low, because the
supply of the DC 24V power section is integrated to the backplane bus and defective
modules may be replaced with standing wiring. By deployment of the power modules in
contrasting colors within the system, further isolated areas may be defined for the DC
24V power section supply, respectively the electronic power supply may be extended with
2A.
VIPA System SLIO Basics and mounting
System conception > Overview
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2.2.2 Components
nCPU (head module)
nBus coupler (head module)
nLine extension
nPeriphery modules
nAccessories
CAUTION!
Only VIPA modules may be combined. A mixed operation with third-party
modules is not allowed!
With this CPU 01xC, the CPU electronic, input/output components and power supply are
integrated to one casing. In addition, up to 64 periphery modules of the System SLIO can
be connected to the backplane bus. As head module via the integrated power supply
CPU electronic and the I/O components are power supplied as well as the electronic of
the connected periphery modules. To connect the power supply of the I/O components
and for DC 24V power supply of via backplane bus connected peripheral modules, the
CPU has removable connectors. By installing of up to 64 periphery modules at the back-
plane bus, these are electrically connected, this means these are assigned to the back-
plane bus, the electronic modules are power supplied and each periphery module is con-
nected to the DC 24V power section supply.
With this CPU 01x, the CPU electronic and power supply are integrated to one casing. As
head module, via the integrated power module for power supply, CPU electronic and the
electronic of the connected periphery modules are supplied. The DC 24 power section
supply for the linked periphery modules is established via a further connection of the
power module. By installing of up to 64 periphery modules at the backplane bus, these
are electrically connected, this means these are assigned to the backplane bus, the elec-
tronic modules are power supplied and each periphery module is connected to the DC
24V power section supply.
CAUTION!
CPU part and power module may not be separated!
Here you may only exchange the electronic module!
With a bus coupler bus interface and power module is integrated to one casing. With the
bus interface you get access to a subordinated bus system. As head module, via the inte-
grated power module for power supply, bus interface and the electronic of the connected
periphery modules are supplied. The DC 24 power section supply for the linked periphery
modules is established via a further connection of the power module. By installing of up to
64 periphery modules at the bus coupler, these are electrically connected, this means
these are assigned to the backplane bus, the electronic modules are power supplied and
each periphery module is connected to the DC 24V power section supply.
CAUTION!
Bus interface and power module may not be separated!
Here you may only exchange the electronic module!
CPU 01xC
CPU 01x
Bus coupler
VIPA System SLIO
Basics and mounting
System conception > Components
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In the System SLIO there is the possibility to place up to 64 modules in on line. By means
of the line extension you can divide this line into several lines. Here you have to place a
line extension master at each end of a line and the subsequent line has to start with a line
extension slave. Master and slave are to be connected via a special connecting cable. In
this way, you can divide a line on up to 5 lines. For each line extension the maximum
number of pluggable modules at the System SLIO bus is decreased by 1. To use the line
extension no special configuration is required.
Please note that some modules do not support line extensions due to the
system. For more information, see the ‘System SLIO - Compatibility List’
at www.vipa.com
Each periphery module consists of a terminal and an electronic module.
1 Terminal module
2 Electronic module
The terminal module serves to carry the electronic module, contains the backplane bus
with power supply for the electronic, the DC 24V power section supply and the staircase-
shaped terminal for wiring. Additionally the terminal module has a locking system for
fixing at a mounting rail. By means of this locking system your SLIO system may be
assembled outside of your switchgear cabinet to be later mounted there as whole system.
The functionality of a SLIO periphery module is defined by the electronic module, which is
mounted to the terminal module by a sliding mechanism. With an error the defective
module may be exchanged for a functional module with standing installation. At the front
side there are LEDs for status indication. For simple wiring each module shows a corre-
sponding connection diagram at the front and at the side.
Line extension
Periphery modules
Terminal module
Electronic module
VIPA System SLIO Basics and mounting
System conception > Components
HB300 | IM | 053-1MT01 | en | 19-40 11

2.2.3 Accessories
The shield bus carrier (order no.: 000-0AB00) serves to carry the shield bus (10mm x
3mm) to connect cable shields. Shield bus carriers, shield bus and shield fixings are not
in the scope of delivery. They are only available as accessories. The shield bus carrier is
mounted underneath the terminal of the terminal module. With a flat mounting rail for
adaptation to a flat mounting rail you may remove the spacer of the shield bus carrier.
With each head module, to protect the backplane bus connectors, there is a mounted bus
cover in the scope of delivery. You have to remove the bus cover of the head module
before mounting a System SLIO module. For the protection of the backplane bus con-
nector you always have to mount the bus cover at the last module of your system again.
The bus cover has the order no. 000-0AA00.
There is the possibility to fix the assignment of electronic and terminal module. Here VIPA
coding pins (order number 000-0AC00) can be used. The coding pin consists of a coding
jack and a coding plug. By combining electronic and terminal module with coding pin, the
coding jack remains in the electronic module and the coding plug in the terminal module.
This ensures that after replacing the electronics module just another electronic module
can be plugged with the same encoding.
Shield bus carrier
Bus cover
Coding pins
VIPA System SLIO
Basics and mounting
System conception > Accessories
HB300 | IM | 053-1MT01 | en | 19-40 12

2.2.4 Hardware revision
nThe hardware revision version is printed on every System SLIO module.
nSince a System SLIO module consists of a terminal and electronics module, you will
find a hardware revision on each of them.
nAuthoritative for the hardware revision of a System SLIO module is the hardware revi-
sion of the electronic module. This is always located under the labeling strip of the
corresponding electronic module.
nOn modules without labeling strip, such as CPUs, the hardware revision is printed on
the front.
The example here shows the hardware revision 1.
1 is marked with ‘X’ .
On the CPUs and some bus couplers, you can output the hardware revision ‘HW
Revision’ via the integrated web server.
2.3 Dimensions
Hardware revision on the
front
Hardware revision via web
server
Dimensions CPU 01xC
VIPA System SLIO Basics and mounting
Dimensions
HB300 | IM | 053-1MT01 | en | 19-40 13

Dimensions CPU 01x
Dimensions bus coupler
and line extension slave
Dimensions line extension
master
VIPA System SLIO
Basics and mounting
Dimensions
HB300 | IM | 053-1MT01 | en | 19-40 14

Dimensions in mm
2.4 Mounting bus coupler
Requirements for UL compliance use
–Use for power supply exclusively SELV/PELV power supplies.
–The System SLIO must be installed and operated in a housing
according to IEC 61010-1 9.3.2 c).
There are locking lever at the top side of the bus coupler. For mounting and demounting
these locking lever are to be turned upwards until these engage. Place the bus coupler at
the mounting rail. The bus coupler is fixed to the mounting rail by pushing downward the
locking levers. The bus coupler is directly mounted at a mounting rail. Up to 64 modules
may be mounted. The electronic and power section supply are connected via the back-
plane bus. Please consider here that the sum current of the electronic power supply does
not exceed the maximum value of 3A. By means of the power module 007-1AB10 the
current of the electronic power supply may be expanded accordingly.
Dimension periphery
module
Dimensions electronic
module
VIPA System SLIO Basics and mounting
Mounting bus coupler
HB300 | IM | 053-1MT01 | en | 19-40 15

1. Mount the mounting rail! Please consider that a clearance from the middle of the
mounting rail of at least 80mm above and 60mm below, respectively 80mm by
deployment of shield bus carriers, exist.
2. Turn the locking lever upwards, place the bus coupler at the mounting rail and turn
the lever downward.
Proceeding
VIPA System SLIO
Basics and mounting
Mounting bus coupler
HB300 | IM | 053-1MT01 | en | 19-40 16

1. Before mounting the periphery modules you have to remove the bus cover at the
right side of the bus coupler by pulling it forward. Keep the cover for later mounting.
2. Mount the periphery modules you want.
3. After mounting the whole system, to protect the backplane bus connectors at the
last module you have to mount the bus cover, now. If the last module is a clamp
module, for adaptation the upper part of the bus cover is to be removed.
Mounting periphery
modules
VIPA System SLIO Basics and mounting
Mounting bus coupler
HB300 | IM | 053-1MT01 | en | 19-40 17

2.5 Wiring
CAUTION!
Consider temperature for external cables!
Cables may experience temperature increase due to system heat dissi-
pation. Thus the cabling specification must be chosen 5°C above ambient
temperature!
CAUTION!
Separate insulation areas!
The system is specified for SELV/PELV environment. Devices, which are
attached to the system must meet theses specifications. Installation and
cable routing other than SELV/PELV specification must be separated
from the system’s equipment!
2.5.1 Wiring bus coupler
The System SLIO bus coupler have a power module integrated. Terminals with spring
clamp technology are used for wiring. The spring clamp technology allows quick and easy
connection of your signal and supply lines. In contrast to screw terminal connections this
type of connection is vibration proof.
Umax 30V DC
Imax 10A
Cross section 0.08 ... 1.5mm2 (AWG 28 ... 16)
Stripping length 10mm
Terminal module terminals
Data
VIPA System SLIO
Basics and mounting
Wiring > Wiring bus coupler
HB300 | IM | 053-1MT01 | en | 19-40 18

1 Pin number at the connector
2 Opening for screwdriver
3 Connection hole for wire
1. Insert a suited screwdriver at an angel into the square opening as shown. Press
and hold the screwdriver in the opposite direction to open the contact spring.
2. Insert the stripped end of wire into the round opening. You can use wires with a
cross section of 0.08mm2 up to 1.5mm2
3. By removing the screwdriver, the wire is securely fixed via the spring contact to the
terminal.
(1) DC 24V for power section supply I/O area (max. 10A)
(2) DC 24V for electronic power supply bus coupler and I/O area
Wiring procedure
Standard wiring
VIPA System SLIO Basics and mounting
Wiring > Wiring bus coupler
HB300 | IM | 053-1MT01 | en | 19-40 19

For wires with a core cross-section of 0.08mm2 up to 1.5mm2.
Pos. Function Type Description
1 --- --- not connected
2 DC 24V I DC 24V for power section supply
3 0V I GND for power section supply
4 Sys DC 24V I DC 24V for electronic section supply
5 --- --- not connected
6 DC 24V I DC 24V for power section supply
7 0V I GND for power section supply
8 Sys 0V I GND for electronic section supply
I: Input
CAUTION!
Since the power section supply is not internally protected, it is to be exter-
nally protected with a fuse, which corresponds to the maximum current.
This means max. 10A is to be protected by a 10A fuse (fast) respectively
by a line circuit breaker 10A characteristics Z!
The electronic power section supply is internally protected against higher
voltage by fuse. The fuse is within the power module. If the fuse releases,
its electronic module must be exchanged!
nThe power section supply is to be externally protected with a fuse, which corresponds
to the maximum current. This means max. 10A is to be protected with a 10A fuse
(fast) respectively by a line circuit breaker 10A characteristics Z!
nIt is recommended to externally protect the electronic power supply for bus coupler
and I/O area with a 2A fuse (fast) respectively by a line circuit breaker 2A characteris-
tics Z.
nThe electronic power supply for the I/O area of the power module 007-1AB10 should
also be externally protected with a 1A fuse (fast) respectively by a line circuit breaker
1A characteristics Z.
After PowerON of the System SLIO the LEDs RUN respectively MF get on so far as the
sum current does not exceed 3A. With a sum current greater than 3A the LEDs may not
be activated. Here the power module with the order number 007-1AB10 is to be placed
between the peripheral modules.
PM - Power module
Fusing
State of the electronic
power supply via LEDs
VIPA System SLIO
Basics and mounting
Wiring > Wiring bus coupler
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