YASKAWA S-II Series User manual

MANUAL NO. TOB-C718-6C
形式 JUSP-NS300, JUSP-NS300-E
DeviceNet アプリケーションモジュール
Σ-IIシリーズ
ACサーボドライブ
取扱説明書
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
Type JUSP-NS300, JUSP-NS300-E
DeviceNet Application Module
Σ-II Series
AC Servo Drives
INSTRUCTIONS
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
COSMOS以外（A5）（和英併記）新CI

Copyright ©2000 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained
in this publication.

iii
INTRODUCTION
■Manual Contents
This manual consists of Japanese Version and English Version.
• Japanese Version: Described on pages J-1 to J-31.
• English Version: Described on pages E-1 to E-30.
Use the Japanese Version or English Version as needed.
■User Instructions
Use these instructions for the following jobs:
• Checking Σ-II Series SERVOPACK on delivery
• Installing Σ-II Series SERVOPACK
• Wiring Σ-II Series SERVOPACK
• Operating Σ-II Series SERVOPACK
• Inspecting and maintenance of Σ-II Series SERVOPACK

E-1
INSTRUCTIONS
Σ-II SERIES SGDH
DeviceNet APPLICATION MODULE
SYMBOLS FOR SAFE OPERATION - - - - - - - - - - - - - - - - - - - - - - - E-4
NOTES FOR SAFE OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - E-4
1 PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-8
2 CHECKING ON DELIVERY - - - - - - - - - - - - - - - - - - - - - - - E-9
2.1 Checking Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-9
2.2 Appearance and Nameplate - - - - - - - - - - - - - - - - - - - - - - - E-9
2.3 Type Designation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-10
2.4 Mounting NS300 Module - - - - - - - - - - - - - - - - - - - - - - - - E-10
3 INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-13
3.1 Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-13
3.2 Installation Sites - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-13
3.3 Orientation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-14
3.4 Installation Precautions - - - - - - - - - - - - - - - - - - - - - - - - - E-14
4 WIRING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-16
4.1 DeviceNet Connection Example - - - - - - - - - - - - - - - - - - - E-17
4.2 DeviceNet Communications Connection Example - - - - - - E-17
4.3 DeviceNet Communications Connectors (CN6) - - - - - - - - E-20
4.4 Precautions for Wiring DeviceNet Cables - - - - - - - - - - - - E-20
4.5 Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-24
5 EDS FILE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-25

E-2
6 OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-25
6.1 Precautions at Test Run - - - - - - - - - - - - - - - - - - - - - - - - - E-25
6.2 Precautions at Operation - - - - - - - - - - - - - - - - - - - - - - - - E-26
7 INSPECTION AND MAINTENANCE - - - - - - - - - - - - - - - - E-27
8 MEASURES TO SATISFY THE EMC DIRECTIVE - - - - - - E-28
8.1 DeviceNet Communication Cable - - - - - - - - - - - - - - - - - - E-28
8.2 Fully Closed Encoder Cable - - - - - - - - - - - - - - - - - - - - - - E-28
8.3 The Core on the Cable - - - - - - - - - - - - - - - - - - - - - - - - - - E-28
8.4 Cable Clamp - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-29
8.5 Wiring Examples - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - E-30
Revision History

E-3
This instruction manual covers Σ-II Series SGDH DeviceNet* Application Module (herein-
after called NS300 Module), which is an application module to be connected to Σ-II series
SGDH SERVOPACK for DeviceNet.
To properly use the NS300 Module, read this manual thoroughly and retain for easy refer-
ence for inspections and maintenance etc.
* DeviceNet is a trademark of ODVA (Open DeviceNet Vender Associa-
tion, Inc.).
Reference materials are listed below:
Manual Titles Manual No.
Σ-II Series SGMH/SGDH User’s Manual SIEPS80000005
Σ-II Series SGDH DeviceNet Application Module User’s Manual SIE-C718-6
AC SERVOMOTOR INSTRUCTIONS TOE-C231-2
Σ-II Series SGDH Instruction Manual TOB-S800-32

E-4
SYMBOLS FOR SAFE OPERATION
In this manual, the NOTES FOR SAFE OPERATION are classified as “WARNING” or
“CAUTION”. The following symbols are used.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious personal injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate personal injury and/or damage to the equipment.
In some instances, items described in may also result in a serious accident. In
either case, follow these important items.
NOTES FOR SAFE OPERATION
Read this manual thoroughly before installation, operation, maintenance or inspection of the
AC Servo Drives.
CHECKING ON DELIVERY
STORAGE AND TRANSPORTATION
WARNING
CAUTION
CAUTION
(Ref.No.)
• When SGDH SERVOPACK is used with an NS300 Module mounted, the parame-
ters are automatically set so that the NS300 Module can be operated from the first
power ON.
For details of parameter setting methods, refer to Σ-II Series SGM/SGDH User’s Manual
(SIEPS80000005).
E-9
CAUTION
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames,
pallets, or plywood, the packing materials must be treated before the product is packaged, and
methods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of
56°C for 30 minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are
packed with fumigated wooden materials, the electrical components may be greatly damaged by the
gases or fumes resulting from the fumigation process. In particular, disinfectants containing halogen,
which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.
CAUTION

E-5
INSTALLATION
WIRING
OPERATION
(Ref.No.)
• Never use the equipment where it may be exposed to splashes of water, corrosive
or flammable gases, or near flammable materials.
Failure to observe this caution may lead to electric shock or fire.
E-13
CAUTION
(Ref.No.)
• SERVOPACK grounding must be in accordance with the national code and consis-
tent with sound local practices.
Failure to observe this warning may lead to electric shock or fire.
E-16
(Ref.No.)
• Do not connect three-phase power supply to SERVOPACK output terminals U, V,
and W.
Failure to observe this caution may lead to personal injury or fire.
E-16
• Securely tighten screws on the power supply and motor output terminals.
Failure to observe this caution may result in a fire.
E-16
WARNING
CAUTION
(Ref.No.)
• To avoid inadvertent accidents, run the servomotor only in test run (without load).
Failure to observe this caution may result in personal injury.
E-25
• Before starting operation with a load connected, set up parameters suitable for the
machine.
Starting operation without setting up parameters may lead to overrun failure.
E-25
• Before starting operation with a connected load, make sure emergency-stop proce-
dures are in place.
Failure to observe this caution may result in personal injury.
E-25
• During operation, do not touch the SERVOPACK’s heatsink.
Failure to observe this caution may result in burns.
E-26
CAUTION

E-6
INSPECTION AND MAINTENANCE
(Ref.No.)
• Be sure to turn OFF power before inspection or maintenance.
Otherwise, electric shock may result.
E-27
• Never open the terminal cover while power is ON, and never turn ON power when
the terminal cover is open.
Otherwise, electric shock may result.
E-27
• After turning OFF power, wait at least five minutes before servicing the product.
Otherwise, residual electric charges may result in electric shock.
E-27
(Ref.No.)
• Never change wiring while power is ON.
Failure to observe this caution may result in electric shock or personal injury.
E-27
WARNING
CAUTION
Note the following to ensure safe application.
• Some drawings in this manual are shown with the protective cover or shields removed, in order
to describe the detail with more clarity. Make sure all covers and shields are replaced before
operating this product.
• Some drawings in this manual are shown as typical example and may differ from the shipped
product.
• This manual may be modified when necessary because of improvement of the product, modifi-
cation or changes in specifications.
Such modification is made as a revision by renewing the manual No.
• To order a copy of this manual, if your copy has been damaged or lost, contact your
YASKAWA representative listed on the last page stating the manual No. on the front cover.
• YASKAWA is not responsible for accidents or damages due to any modification of the product
made by the user since that will void our guarantee.

E-7
WARNING LABEL
May causeburn.
Disconnect all power and wait 5 min.
before servicing. May causeelectric shock.
Do not touch heat sink when power is ON.
Use proper grounding techniques.
5
WARNING
CAUTION
SERVOPACK warning label position
SERVOPACK Warning Label and Grounding Mark Position

E-8
1 PARTS
The NS300 Module parts names are as follows:
Ground wire: Connected to the terminal marked "G"
on the SGDH SERVOPACK.
Rotary switches (×1, ×10):
Used to set the DeviceNet node address.
Rotary switches (DR):
Used to set baud rate for DeviceNet.
RS-232C Communications Connector (CN11):
Used to communicate with the NSxxx Setup Tool.
LED (MS): Module Status LED
LED (NS): Module Status LED
DeviceNet Comminications Conntor (CN6):
Connector for DeviceNet Communications.
External Communications Connector (CN4):
Connector for external I/O signals and fully closed encoder signals.
N
S300

2 CHECKING ON DELIVERY
E-9
2 CHECKING ON DELIVERY
2.1 Checking Items
When Σ-II Series products are delivered, check the following items:
If any of the above items are faulty or incorrect, contact the dealer from which you pur-
chased the products or your nearest local sales representative.
2.2 Appearance and Nameplate
• When SGDH SERVOPACK is used with an NS300 Module mounted, the parameters are auto-
matically set so that the application module can be operated from the first power ON.
For details of parameter setting methods, refer to Σ-II Series SGM/SGDH User’s Manual
(SIEPS80000005).
CAUTION
Check Items Remarks
Check if the delivered products
are the ones you ordered.
Check the types marked on the nameplates of the application mod-
ule.
Check for damage. Check the overall appearance, and check for damage or scratches
resulting from transportation.
Check if SERVOPACK is the
type applicable for application
module?
Check the nameplate of SERVOPACK.
SERVOPACK Type
SGDH-E-
cd
“SGDH” in c, and “E” in d
SERVOPACK
DeviceNet I/F UNIT
MODEL JUSP-NS300 VER. 000000
S/N V81003-69
YASKAWA ELECTRIC
MADE IN JAPAN
Serial number
Application module type
Version number
Application module name
NS300 Module
N
S3
0
0

E-10
2.3 Type Designation
2.4 Mounting NS300 Module
Mount an NS300 Module on a SGDH SERVOPACK in the following manner. Provide the
screws for connecting ground wire as shown below.
1. Remove the connector cover mounted on CN10 of SERVOPACK.
JUSP -NS30 0
SERVOPACK peripheral device
Model
NS30: DeviceNet interface
Design revision order
-E
RoHS compliance
Mounting
Method
SERVOPACK Type Screw Remarks
Base
mounted
SGDH-A3 to 02BE
SGDH-A3 to 10AE
M3×10 round head screws
(with spring washer and
plain washer)
Attachments.
SGDH-15 to 50AE
SGDH-05 to 50DE
M4×10 round head screws
(with spring washer and
plain washer)
Attachments.
SGDH-60 to 1EAE
SGDH-60 to 1EDE
M4×8 round head screws
(with spring washer and
plain washer)
Use the screw of the front panel.
Rack
mounted
SGDH-A3 to 02BE-R
SGDH-A3 to 50AE-R
SGDH-05 to 50DE-R
M4×6 round head screws
(with spring washer and
plain washer)
Attachments.
Note: Make sure that spring washers and
plain washers are used for mounting.
(Otherwise, the screw for connecting
ground wire sticks out from the other
side of the flange, and the SERVO-
PACK cannot be mounted properly.)
Duct
ventilated
SGDH-60 to 1EAE-P
SGDH-60 to 1EDE-P
M4×8 round head screws
(with spring washer and
plain washer)
Use the screw of the front panel.
SERVOPACK
Connector
cover
MODE/SET DATA/
CHARGE POWER
SGDH-
SERVOPACK
YASKAWA
CN10

2 CHECKING ON DELIVERY
E-11
2. Mount an NS300 Module.
3. For grounding, connect a ground wire of the application module to the marked “G” on
the SERVOPACK.
CN10 Connector
(to SERVOPACK)
YASKAWA SERVOPACK
SGDH
Ver.
L1
L2
1
2
POWER
CHARGE
L1C
L2C
B1
B2
U
V
W
G
Ground wire
For SERVOPACK (30 W to 5.0 kW)
MODE/SET DATA/
CHARGE POWER
SGDH-
YASKAWA SERVOPACK NS300
G
Ground
For SERVOPACK (6.0 kW to 7.5 kW)
SERVOPACK 200V
SGDH-
YASKAWA

E-12
The appearance of SERVOPACK with application module properly mounted is shown
below.

3 INSTALLATION
E-13
3 INSTALLATION
Σ-II Series SGDH SERVOPACK is a base-mount type servo controller. Incorrect installation
will cause problems. Always observe the installation instructions described below.
3.1 Storage
When the SERVOPACK is to be stored with the power cable disconnected, store it in the fol-
lowing temperature range:
3.2 Installation Sites
For installation sites, use proper care with the following notes.
• Never use the equipment where it may be exposed to splashes of water, corrosive or flamma-
ble gases, or near flammable materials.
Failure to observe this caution may lead to electric shock or fire.
CAUTION
Between -20°C to +85°C
Σ-II Series
SGDH SERVOPACK with NS300 Module mounted
Situation Notes on Installation
When installed in a control panel Design the control panel size, unit layout, and cooling method
so that the temperature around the periphery of the SERVO-
PACK does not exceed 55°C.
When installed near a heating unit Suppress radiation heat from the heating unit and a tempera-
ture rise caused by convection so that the temperature around
the periphery of the SERVOPACK does not exceed 55°C.
When installed near a source of
vibration
Install a vibration isolator underneath the SERVOPACK to
prevent it from receiving vibration.
When installed in a place receiving
corrosive gases
Corrosive gases do not immediately affect the SERVOPACK
but will eventually cause contactor–related devices to mal-
function. Take appropriate action to protect against corrosive
gases.
Others Avoid installation in a hot and humid place or where excessive
dust or iron powder is present in the air. Install in a place
where the altitude is 1000 m or less.

E-14
3.3 Orientation
Install the SERVOPACK perpendicular to the wall as shown in the figure below.
The SERVOPACK must be orientated as shown in the figure.
Firmly secure the SERVOPACK through two to four mounting holes depending on the SER-
VOPACK capacity.
3.4 Installation Precautions
When installing multiple SERVOPACKs side by side in a control panel, observe the follow-
ing installation method:
Front Panel
Install SERVOPACK perpendicular to the wall so that the front panel (digital operator
mounted face) faces outward.
Cooling
Provide sufficient space around each SERVOPACK to allow cooling by fan and natural con-
vection.
MADE IN JAPAN
Ventilation
Mounting face
30 mm (1.2in.) or more
10 mm (0.4in.) or more 50 mm (2in.) or more
50 mm (2in.) or more
Cooling fan Cooling fan
NS300 NS300 NS300 NS300

3 INSTALLATION
E-15
Where mounted side by side
When installing SERVOPACKs side by side, provide at least 10mm (0.4in.) space between
them and at least 50mm (2in.) space above and below them as shown in the figure above.
Install cooling fans above the SERVOPACKs to prevent the temperature around each SER-
VOPACK from increasing excessively and also to maintain the temperature inside the con-
trol panel evenly.
Environments in Control Panel
Maintain the following conditions inside the control panel:
• Ambient temperature for SERVOPACK: 0 to 55°C
• Humidity: 90%RH or less
• Vibration: 4.9 m/s2
• Condensation and freezing: None
• Ambient temperature to ensure long-term reliability: 45°C or less
• Altitude of 1000 m max.

E-16
4 WIRING
This section shows a standard example for connecting Σ-II series products to peripheral devices
and briefly explains how to connect each peripheral device.
For the following wiring, refer to Σ-II series SGMH/SGDH User’s Manual (SIEPS80000005)
and Σ-II series SGDH DeviceNet Application Module User’s Manual (SIE-C718-6).
• Main circuit wiring
• I/O signal wiring
• Encoder wiring
• Example of connections
• SERVOPACK grounding must be in accordance with the national code and consistent with
sound local practices.
Failure to observe this warning may lead to electric shock or fire.
• Do not connect three-phase power supply to SERVOPACK output terminals U, V and W.
Failure to observe this caution may lead to personal injury or fire.
• Securely tighten screws on the power supply and motor output terminals.
Failure to observe this caution may result in a fire.
WARNING
CAUTION

4 WIRING
E-17
4.1 DeviceNet Connection Example
An example of DeviceNet connection is shown below.
4.2 DeviceNet Communications Connection Example
The following diagram shows an example of connections between a host controller and a
NS300 Module (CN6) using DeviceNet communications cables.
DeviceNet Master Module
PLC or personal computer
SERVOPACK SERVOPACK Inverter
63 nodes max.
Machine I/O signals
(Manufactured by
OMRON or equivalent)
PS-03 MP920 CPU-01 260IF
DR0
DR1
X1
X2
X10
SW1
OFF ON
CN1
SW2
SW3 X1
OMRON
T-Branch Adapter
(with terminator)
Node Node
T T Terminator
Trunk line
Drop line
T-Branch Adapter
T
T
Node
Node Node
Node
Node Node