YASKAWA JEPMC-OP3C01-E User manual

MANUAL NO. TOMP C880725 26A
製品を安全にお使いいただくために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
形式：JEPMC-OP3C01-E
対象サーボパック形式：SGD7C
オプションベースユニット
-7シリーズACサーボドライブ
取扱説明書
Model: JEPMC-OP3C01-E
Applicable SERVOPACK Model: SGD7C
Option Base Unit
-7-Series AC Servo Drive
INSTRUCTIONS
Pour utiliser correctement le produit, lisez attentivement ce manuel.
Conservez-le comme références et pour les cas d’inspections et de
maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.
Unité de base en option
Entraînement de servomécanisme CA modèles -7
INSTRUCTIONS
Modèle : JEPMC-O P3C01-E
Modèle de SERVOPACK applicable : SGD7C

Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form, or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the
prior written permission of Yaskawa. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Never-
theless, Yaskawa assumes no responsibility for errors or omissions. Nei-
ther is any liability assumed for damages resulting from the use of the
information contained in this publication.

E-1
Safety Precautions
Safety Information
To prevent personal injury and equipment damage in advance, the following sig-
nal words are used to indicate safety precautions in this document. The signal
words are used to classify the hazards and the degree of damage or injury that
may occur if a product is used incorrectly. Information marked as shown below is
important for safety. Always read this information and heed the precautions that
are provided.
DANGER
• Indicates precautions that, if not heeded, are likely to result in loss of
life, serious injury, or fire.
WARNING
• Indicates precautions that, if not heeded, could result in loss of life,
serious injury, or fire.
CAUTION
• Indicates precautions that, if not heeded, could result in relatively seri-
ous or minor injury, or in fire.
NOTICE
• Indicates precautions that, if not heeded, could result in property dam-
age.

E-2
Safety Precautions That Must Always Be Observed
 General Precautions
WARNING
• Read and understand this manual to ensure the safe usage of the
product.
• Keep this manual in a safe, convenient place so that it can be referred
to whenever necessary. Make sure that it is delivered to the final user
of the product.
• The installation must be suitable and it must be performed only by an
experienced technician.
There is a risk of electrical shock or injury.
• Before connecting the machine and starting operation, make sure that
an emergency stop procedure has been provided and is working cor-
rectly.
There is a risk of injury.
• Do not approach the machine after a momentary interruption to the
power supply. When power is restored, the product and the device
connected to it may start operation suddenly. Provide safety measures
in advance to ensure human safety when operation restarts.
There is a risk of injury.
• Do not touch anything inside the product.
There is a risk of electrical shock.
• Do not remove the front cover, cables, connector, or options while
power is being supplied.
There is a risk of electrical shock, malfunction, or damage.
• Do not damage, pull on, apply excessive force to, place heavy objects
on, or pinch the cables.
There is a risk of electrical shock, operational failure of the product, or
burning.
• Do not attempt to modify the product in any way.
There is a risk of injury or device damage.

E-3

Storage and Transportation Precautions
CAUTION
• Do not store the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed the
storage conditions
•Locations that are subject to ambient humidity that exceeds the storage
conditions
•Locations that are subject to rapid temperature changes and condensa-
tion
•Locations that are subject to corrosive or inflammable gas
•Locations that are subject to excessive dust, dirt, salt, or metallic pow-
der
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock
There is a risk of fire, electrical shock, or device damage.
• Hold onto the main body of the product when transporting it.
Holding the cables or connectors may damage them or result in injury.
• Do not overload the product during transportation. (Follow all instruc-
tions.)
There is a risk of injury or an accident.
• Never subject the product to an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine) during transportation.
There is a risk of malfunction or damage.
• If disinfectants or insecticides must be used to treat packing materials
such as wooden frames, pallets, or plywood, the packing materials
must be treated before the product is packaged, and methods other
than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core tem-
perature of 56°C for 30 minutes or more.
If the electronic products, which include stand-alone products and prod-
ucts installed in machines, are packed with fumigated wooden materials,
the electrical components may be greatly damaged by the gases or
fumes resulting from the fumigation process. In particular, disinfectants
containing halogen, which includes chlorine, fluorine, bromine, or iodine
can contribute to the erosion of the capacitors.

E-4

Installation Precautions
CAUTION
• Do not install the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed the
operating conditions
•Locations that are subject to ambient humidity that exceeds the operat-
ing conditions
•Locations that are subject to rapid temperature changes and condensa-
tion
•Locations that are subject to corrosive or inflammable gas
•Locations that are subject to excessive dust, dirt, salt, or metallic pow-
der
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock
There is a risk of fire, electrical shock, or device damage.
• Never install the product in an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine).
There is a risk of malfunction or damage.
• Do not step on the product or place heavy objects on the product.
There is a risk of injury or an accident.
• Do not block the air exhaust ports on the product. Do not allow foreign
objects to enter the product.
There is a risk of internal element deterioration, malfunction, or fire.
• Always mount the product in the specified orientation.
There is a risk of malfunction.
• Leave the specified amount of space between the product, and the
interior surface of the control panel and other devices.
There is a risk of fire or malfunction.
• Do not subject the product to strong shock.
There is a risk of malfunction.

E-5

Wiring Precautions
CAUTION
• Check the wiring to be sure it has been performed correctly.
There is a risk of motor run-away, injury, or accidents.
• Always use a power supply of the specified voltage.
There is a risk of fire or accident.
• In places with poor power supply conditions, ensure that the input
power is supplied within the specified voltage range.
There is a risk of device damage.
• Install breakers and other safety measures to provide protection
against shorts in external wiring.
There is a risk of fire.
• Provide sufficient shielding when using the product in the following
locations.
•Locations that are subject to noise, such as from static electricity
•Locations that are subject to strong electromagnetic or magnetic fields
•Locations that are subject to radiation
•Locations that are near power lines
There is a risk of device damage.
• Configure the circuits to turn ON the control power supply for the SER-
VOPACK before the 24-V I/O power supply.
If the control power supply for the SERVOPACK is turned ON after the
external power supply, e.g., the 24-V I/O power supply, the outputs from
the Option Module may momentarily turn ON when the control power
supply for the SERVOPACK turns ON. This can result in unexpected
operation that may cause injury or device damage.
• Provide emergency stop circuits, interlock circuits, limit circuits, and
any other required safety measures in control circuits outside of the
product.
There is a risk of injury or device damage.
• If you use MECHATROLINK I/O Modules, use the establishment of
MECHATROLINK communications as an interlock output condition.
There is a risk of device damage.

E-6
• Select the I/O signal wires for external wiring to connect the product to
external devices based on the following criteria:
•Mechanical strength
•Noise interference
•Wiring distance
•Signal voltage
• Wire the 24-VDC power supply for the Option Base Unit so that it can
be turned ON and OFF from the input (AC) side.
There is a risk of failure if you turn the 24-VDC power supply ON and OFF
from its output (DC) side.
• Wire the power supply connector for the Option Base Unit so that the
sheath is not exposed.
• Separate the I/O signal cables for control circuits from the power
cables both inside and outside the control panel to reduce the influ-
ence of noise from the power cables.
If the I/O signal lines and power lines are not separated properly, malfunc-
tion may occur.
CAUTION
Example of Separated Cables
Power cable I/O signal
cables in
control circuits
Steel separator

E-7

Operation Precautions
 Maintenance and Inspection Precautions
 Disposal Precautions
 Other General Precautions
CAUTION
• Follow the procedures and instructions in the user’s manuals for the
relevant products to perform normal operation and trial operation.
Operating mistakes while the Servomotor and machine are connected
may damage the machine or even cause accidents resulting in injury or
death.
• Implement interlock signals and other safety circuits external to the
product to ensure safety in the overall system even if the following
conditions occur.
•Product failure or errors caused by external factors
•Shutdown of operation due to product detection of an error in self-diag-
nosis and the subsequent turning OFF or holding of output signals
•Holding of the ON or OFF status of outputs from the product due to fus-
ing or burning of output relays or damage to output transistors
•Voltage drops from overloads or short-circuits in the 24-V output from
the product and the subsequent inability to output signals
•Unexpected outputs due to errors in the power supply, I/O, or memory
that cannot be detected by the product through self-diagnosis
There is a risk of injury, device damage, or burning.
CAUTION
• Do not attempt to disassemble or repair the product.
There is a risk of electrical shock, injury, or device damage.
• Do not change any wiring while power is being supplied.
There is a risk of electrical shock, injury, or device damage.
• Dispose of the product as general industrial waste.
• The products shown in the illustrations in this manual are sometimes
shown without covers or protective guards. Always replace the cover
or protective guard as specified first, and then operate the products in
accordance with the manual.
• The illustrations that are presented in this manual are typical examples
and may not match the product you received.
• If the manual must be ordered due to loss or damage, inform your
nearest Yaskawa representative or one of the offices listed on the back
of this manual.

E-8
Warranty
Details of Warranty
 Warranty Period
The warranty period for a product that was purchased (hereinafter called “deliv-
ered product”) is one year from the time of delivery to the location specified by
the customer or 18 months from the time of shipment from the Yaskawa factory,
whichever is sooner.
 Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect
attributable to Yaskawa occurs during the warranty period above. This warranty
does not cover defects caused by the delivered product reaching the end of its
service life and replacement of parts that require replacement or that have a lim-
ited service life.
This warranty does not cover failures that result from any of the following causes.
•Improper handling, abuse, or use in unsuitable conditions or in environments
not described in product catalogs or manuals, or in any separately agreed-
upon specifications
•Causes not attributable to the delivered product itself
•Modifications or repairs not performed by Yaskawa
•Use of the delivered product in a manner in which it was not originally intended
•Causes that were not foreseeable with the scientific and technological under-
standing at the time of shipment from Yaskawa
•Events for which Yaskawa is not responsible, such as natural or human-made
disasters
Limitations of Liability
•Yaskawa shall in no event be responsible for any damage or loss of opportu-
nity to the customer that arises due to failure of the delivered product.
•Yaskawa shall not be responsible for any programs (including parameter set-
tings) or the results of program execution of the programs provided by the user
or by a third party for use with programmable Yaskawa products.
•The information described in product catalogs or manuals is provided for the
purpose of the customer purchasing the appropriate product for the intended
application. The use thereof does not guarantee that there are no infringe-
ments of intellectual property rights or other proprietary rights of Yaskawa or
third parties, nor does it construe a license.
•Yaskawa shall not be responsible for any damage arising from infringements of
intellectual property rights or other proprietary rights of third parties as a result
of using the information described in catalogs or manuals.

E-9
Suitability for Use
•It is the customer’s responsibility to confirm conformity with any standards,
codes, or regulations that apply if the Yaskawa product is used in combination
with any other products.
•The customer must confirm that the Yaskawa product is suitable for the sys-
tems, machines, and equipment used by the customer.
•Consult with Yaskawa to determine whether use in the following applications is
acceptable. If use in the application is acceptable, use the product with extra
allowance in ratings and specifications, and provide safety measures to mini-
mize hazards in the event of failure.
•Outdoor use, use involving potential chemical contamination or electrical
interference, or use in conditions or environments not described in product
catalogs or manuals
•Nuclear energy control systems, combustion systems, railroad systems,
aviation systems, vehicle systems, medical equipment, amusement
machines, and installations subject to separate industry or government
regulations
•Systems, machines, and equipment that may present a risk to life or prop-
erty
•Systems that require a high degree of reliability, such as systems that sup-
ply gas, water, or electricity, or systems that operate continuously 24 hours
a day
•Other systems that require a similar high degree of safety
•Never use the product for an application involving serious risk to life or prop-
erty without first ensuring that the system is designed to secure the required
level of safety with risk warnings and redundancy, and that the Yaskawa prod-
uct is properly rated and installed.
•The circuit examples and other application examples described in product cat-
alogs and manuals are for reference. Check the functionality and safety of the
actual devices and equipment to be used before using the product.
•Read and understand all use prohibitions and precautions, and operate the
Yaskawa product correctly to prevent accidental harm to third parties.
Specifications Change
The names, specifications, appearance, and accessories of products in product
catalogs and manuals may be changed at any time based on improvements and
other reasons. The next editions of the revised catalogs or manuals will be pub-
lished with updated code numbers. Consult with your Yaskawa representative to
confirm the actual specifications before purchasing a product.

E-10
Contents
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1 Confirmations Upon Delivery . . . . . . . . . . 12
1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2 Specifications. . . . . . . . . . . . . . . . . . . . . . 14
2.1 Installation and Operating Conditions . . . . . . . . . . . . .14
2.2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.3 Appearance and Part Names . . . . . . . . . . . . . . . . . . .16
2.4 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .17
2.5 Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1 Precautions for the Installation Location . . . . . . . . . . .20
3.2 Mounting Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.3 Connecting an Option Base Unit . . . . . . . . . . . . . . . . .23
3.4 Installing an Option Module. . . . . . . . . . . . . . . . . . . . .24
3.5 Replacing an Option Module. . . . . . . . . . . . . . . . . . . .25
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1 Power Supply Connector . . . . . . . . . . . . . . . . . . . . . .28
4.2 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . .28
5 Inspections. . . . . . . . . . . . . . . . . . . . . . . . 30
5.1 Daily Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.2 Periodic Inspections . . . . . . . . . . . . . . . . . . . . . . . . . .31
5.3 Replacement Guidelines for Product Parts. . . . . . . . . .32

E-11
6 Compliance with EC Directives . . . . . . . . 33
6.1 Compliance with the EMC Directive . . . . . . . . . . . . . . 33
6.2 Compliance with the Low Voltage Directive . . . . . . . . . 34
7 Compliance with UL/cUL Standards . . . . 35
Revision History. . . . . . . . . . . . . . . . . . . . . . 36

1 Confirmations Upon Delivery
E-12
1 Confirmations Upon Delivery
Please confirm the following items as soon as you receive the product.
If you find any problems with the above items, contact the place of pur-
chase or your Yaskawa representative immediately.
1.1 Nameplate
Item Confirmation Method
Have you received the correct
product as ordered?
Check the model number on the
nameplate on the side of the prod-
uct. Check all accessories as well.
Is the product damaged in any
way?
Check the appearance of the entire
product for any damage that might
have occurred during shipment.
Model number
Version
Serial number
2-1 Kurosakishiroishi,
Yahatanishi-ku,
Kitakyusyu 806-0004 Japan
E147823E147823
D

1 Confirmations Upon Delivery
E-13
Interpreting Manufacturing Year and Month
The manufacturing year and month are given as part of the serial number.
H 0 9 5 6 1 0 0 0 4S/N D 0 314
Manufacturing Year
The last two digitsof the manufacturing year are given.
Code
Manufacturing Month
The manufacturing month isgiven using
the codeslisted in the following table.
Manufacturing Month
1January
15: 2015 2February
16: 2016
3March
4April
5May
6June
7July
8August
9September
XOctober
YNovember
ZDecember
Example
5th digit
5th digit
3rd+4th
digits
3rd+4th
digits

2 Specifications
E-14
2 Specifications
2.1 Installation and Operating Conditions
The installation and operating conditions for the Option Base Unit are
given in the following table.
Item Specification
Environmental
Conditions
Surrounding
Air Tempera-
ture 0°C to 55°C
Storage
Temperature -25°C to 85°C
Surrounding
Air Humidity 10% to 95% relative humidity (with no conden- sation)
Storage
Humidity 10% to 95% relative humidity (with no conden- sation)
Degree of
Protection IP20
Pollution
Degree
2
•Must be no corrosive or flammable gases.
•Must be no exposure to water, oil, or chemi-
cals.
•Must be no dust, salts, or iron dust.
Corrosive
Gas There must be no combustible or corrosive gas.
Operating
Altitude 2,000 m max.
Mechanical
Operating
Conditions
Vibration
Resistance 4.9 m/s
2
Shock
Resistance 19.6 m/s
2
Electrical
Operating
Conditions
Noise
Resistance
Conforms to EN 61000-6-2, EN 61000-6-4,
EN 61800-3, and EN 55011 (Group 1, Class A).
Power supply noise (FT noise):±2 kV min. for
one minute
Radiation noise (FT noise): ±1 kV min. for one
minute
Ground noise (impulse noise): ±1 kV min. for 10
minutes
Electrostatic noise (contact discharge method):
±6 kV min. 10 times
Continued on next page.

2 Specifications
E-15
2.2 Specifications
The specifications of the Option Base Unit are listed in the following table.
Installation
Conditions
Ground Ground to 100 Ωmax.
Cooling
Method Natural cooling
Other Specifications
Do not use the SERVOPACK in the following
locations: Locations subject to static electricity
noise, strong electromagnetic/magnetic fields,
or radioactivity.
Item Specification
Model JEPMC-OP3C01-E
Number of Slots 1
Applicable Modules MP2000-series Option Modules
Power
Supply
Section
Input Voltage 24 VDC
Allowable Input
Voltage Range 19.2 to 28.8 VDC
Input Current 0.8 A (at rated input/output)
Allowable Power
Loss Time 1 ms
Rated Voltage 5.15 V
Rated Current 3.0 A
Output Current
Range 0 to 3.0 A
Rated Voltage
Accuracy 5.15 V ±2% max. (5.05 to 5.25 V)
Connectors Power supply connector
Continued from previous page.
Item Specification

2 Specifications
E-16
2.3 Appearance and Part Names
The following figure shows the appearance of the Option Base Unit and a
part name.
Power supply connector

2 Specifications
E-17
2.4 External Dimensions
The dimensions of the Option Base Unit are given in the following figure.
Approx. mass: 0.4 kg
Unit: mm

2 Specifications
E-18
2.5 Option Modules
The following table lists Option Modules that can be mounted on the Base
Unit.
Type Abbreviation Model
Number Description
Communi-
cations
Modules
217IF-01 JAPMC-
CM2310-E RS-232C/RS-422 communications
218IF-01 JAPMC-
CM2300-E RS-232C/Ethernet communications (10Base-T)
218IF-02 JAPMC-
CM2302-E RS-232C/Ethernet communications (100Base-TX/10Base-T)
260IF-01 JAPMC-
CM2320-E RS-232C/DeviceNet communica- tions
261IF-01 JAPMC-
CM2330-E RS-232C/PROFIBUS communica- tions
262IF-01 JAPMC-
CM2303-E FL-net communications
263IF-01 JAPMC-
CM2304-E EtherNet/IP communications
264IF-01 JAPMC-
CM2305-E EtherCAT (EtherCAT slave)
265IF-01 JAPMC-
CM2390-E CompoNet (I/O communications and message communications)
266IF-01 JAPMC-
CM2306-E PROFINET (PROFINET master)
266IF-02 JAPMC-
CM2307-E PROFINET (PROFINET slave)
267IF-01 JAPMC-
CM23A0-E CC-Link (CC-Link master)
269IF-01 JAPMC-
CM2308-E CC-Link IE Field communications
AFMP-01 - Anywire-Master DB by Anywire Cor-
poration
AFMP-02-C - CC-Link by Anywire Corporation
AFMP-02-CA - CC-Link and Anywire-Master DB by
Anywire Corporation
Continued on next page.