YASKAWA 1000 Series User manual

安川インバータ 1000シリーズオプション
取扱説明書
形 式 SI-P3
YASKAWA AC Drive 1000-Series Option
Installation Manual
Type: SI-P3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にお使いいただくために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 42D
PROFIBUS-DP
PROFIBUS-DP通信

2YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.

YASK AWA EL E CT RIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .14
6 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 PROFIBUS-DP OPTION DATA AND I/O MAPS. . . . . . . . . . 29
8 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 EUROPEAN STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . .36
10 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

4 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a
product manufactured by Yaskawa must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings
provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming to standards and specifications
published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,
or claims arising from misapplication of its products.
◆ Applicable Documentation
The following manuals are available for the option:
Option
YASKAWA AC Drive
1000-Series Option
PROFIBUS-DP Installation Manual
Manual No: TOBP C730600 42
(This book)
Read this manual first.
The installation manual is packaged with the option
and contains information required to install the option
and set up related drive parameters.
YASKAWA AC Drive
1000-Series Option
PROFIBUS-DP Technical Manual
Manual No: SIEP C730600 42
The technical manual contains detailed information
about the option. Access the following sites to obtain
the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Contact a Yaskawa representative.
Yaskawa Drive
YASKAWA AC Drive
1000-Series Quick Start Guide
The drive manuals cover basic installation, wiring,
operation procedures, functions, troubleshooting, and
maintenance information.
The manuals also include important information about
parameter settings and drive tuning.
Access these sites to obtain Yaskawa instruction manuals:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
YASKAWA AC Drive
1000-Series Technical Manual

1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 5
◆ Terms and Abbreviations
◆ Registered Trademarks
• PROFIBUS-DP is a registered trademark of PROFIBUS and PROFINET International.
• Trademarks are the property of their respective owners.
◆ Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install
the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these
messages could cause fatal injury or damage products and related equipment and systems.
Note: Indicates a supplement or precaution that does not cause drive damage.
Drive: YASKAWA AC Drive 1000-Series
Option: YASKAWA AC Drive 1000-Series Option PROFIBUS-DP SI-P3
V/f: V/f Control
CLV: Closed Loop Vector Control
OLV/PM: Open Loop Vector Control for PM
AOLV/PM: Advanced Open Loop Vector Control for PM
CLV/PM: Closed Loop Vector Control for PM
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.

1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
■General Safety
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option
according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa
sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.

1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 7
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not expose the drive or option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.

8 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
2 Product Overview
2 Product Overview
◆ About This Product
The SI-P3 PROFIBUS-DP Option is an open digital communication system supporting a
wide range of fast, time-critical applications.
PROFIBUS Decentralized Periphery (PROFIBUS-DP) is one of the three PROFIBUS
variants. DP is dedicated to fast data communication between systems and peripherals at a
field level. This option connects a Yaskawa drive to a field network using the PROFIBUS-
DP protocol.
PROFIBUS-DP is included into the European Fieldbus Standard EN 50170.
The network is primarily used in process and factory automation.
Installing the option to a Yaskawa drive allows a PROFIBUS-DP master device to:
• operate the drive
• monitor the operation status of the drive
• change parameter settings.
◆ Applicable Models
The option can be used with the models in Table 1.
Table 1 Applicable Models
Drive Series Drive Model Number
A1000 All models
U1000 All models
U1000L All models
Z1000U All models

YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 9
3 Receiving
3 Receiving
Please perform the following tasks upon receiving the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears
damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the option
nameplate (Refer to Figure 1 on page 10).
• Contact your supplier if you have received the wrong model or the option does not
function properly.
◆ Contents and Packaging
Table 2 Contents of Package
◆ Tools Required for Installation
• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the
option.
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Note: Tools required to prepare option cables for wiring are not listed in this manual.
Description: Option Ground
Wire
Screws
(M3) LED Label Installation Manual
Quantity: 113 1 1
ERR
BF
RUN
COMM
MANUAL

10 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
4 Option Components
4 Option Components
◆ PROFIBUS-DP SI-P3 Option
Figure 1
Figure 1 PROFIBUS-DP Option Components
A – Connector (CN5) F – LED (ERR) <1>
B – Installation hole G – Ground terminal and installation hole <2>
C – LED (RUN) <1> H – Communication cable connector
D–LED(COMM)
<1> I – Model number
<1> Refer to Option LED Display on page 11 for details on the LEDs.
<2> The ground wire provided in the option shipping package must be connected during installation.
E – LED (BF) <1>
A
HI
B
C
D
FEG
SI-P3
Communication connector
bottom view
Underside

4 Option Components
YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 11
◆ Communication Connector
The option has a 9-pin D-sub connector to connect to a PROFIBUS network.
Table 3 Communication Connector (9-pin D-sub)
◆ Option LED Display
The option has four bicolor, red/green LEDs to relay information about power,
communication status, and errors.
The operational states of the LEDs after completion of the power-up diagnostic process are
described in Table 5. Wait at least 2 seconds for the power-up diagnostic process to complete
before verifying the states of the LEDs.
Table 4 Option LED States
Connector Pin Signal Description
1 Shield Connected to the metal-shell (no direct FG-connection)
2– –
3 RxD/TxD-P Receive/Transmit data; line B (red)
4 CNTR-P Control signal for repeaters (direction control)
5 DGND Data ground (reference voltage to VP)
6 VP Power supply output for bus termination (for termination resistor)
7– –
8 RxD/TxD-N Receive/Transmit data; line A (green)
9– –
LED Display Operating
Status Remarks
Color Status
RUN
(Power) Green
ON Power supply
ON
Power is supplied to the option, and the option hardware
self-diagnostics check is complete.
OFF Power supply
OFF
• The drive has no power supply.
• Option and drive are not connected properly and/or no
power is supplied to the option.
• An internal, self-diagnostic error occurred in the option.
ERR
(Option Error) Red
ON Option error Self-diagnostics error occurred in the option.
Flashing Drive connection
error
Connection error between option and drive. This includes
node address setting errors to parameter F6-30 on the drive
side.
OFF Normal
operation Drive and option are properly connected.
1
5
6
9
7
8
2
3
4

4 Option Components
12 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
COMM
(Communication
Status)
Green
ON Communication
connected
Normal send/receive between the option and the
PROFIBUS-DP master.
OFF No data
exchange
There is a problem establishing communication between
the option and the PROFIBUS-DP master.
BF
(PROFIBUS-DP
Error)
Red
ON
Waiting for
communication
procedure setting
Communication-related parameters are in the process of
being set or initialized by the PROFIBUS-DP master.
Flashing Communication
setting error
Communication parameter error from PROFIBUS-DP
master.
OFF Normal
operation
LED shuts off when the PROFIBUS-DP master is finished
setting communication-related parameters.
LED Display Operating
Status Remarks
Color Status

4 Option Components
YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 13
Table 5 LED Operation After Power-up Diagnostic
 : On / : Flashing /  : Off
LED Communication
Status Possible Cause Solution
RUN ERR COMM BF
●● ● ●
No power
Drive has no power. Check all wiring to the drive, then
turn on the power.
Option is not properly
connected to the drive or is
not receiving enough power.
Shut off the drive and make sure
the option is connected properly.
Turn the power back on.
○● ● ●
• Checking
connection with
the drive
• Waiting for data
from the master
• Option is reading the node
address or parameter
configuration.
• Waiting for initial input
data from master device.
–
●○ ● ●
Option self-
diagnostics error The option is damaged.
Cycle power to the drive. If the
LED status does not change,
replace the option.
●●●
Problem
connecting to the
drive
• Problem initializing the
drive and the option.
• Incorrect node address.
• Cycle power to the drive. If the
LED status does not change,
replace the option.
• Check the node address setting in
the drive (F6-30).
○● ● ○
Waiting for data
from the master
device
Waiting for data from the
master device.
(Set_Parm_Message or
Chk_Cfg_Message)
• Check master network settings.
• Make sure the master device is
operating normally.
• Check the terminal resistance
settings on the data line.
• Check for problems with the data
line and connector.
• Check if the data line is
connected properly to
communication connector CN5.
○● ●
Incorrect data or
option time out
waiting for data
The communication settings
in the master are set
incorrectly.
Check the communication settings
in the master.
○● ○ ●
Sending or
receiving data ––

14 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
5 Installation Procedure
5 Installation Procedure
◆ Section Safety
DANGER
Electric Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive and wait at least the amount of time specified on the
drive front cover safety label. After all indicators are off, measure the DC bus voltage to
confirm safe level, and check for unsafe voltages before servicing. The internal capacitor
remains charged after the power supply is turned off.
WARNING
Electrical Shock Hazard
Do not remove the front covers of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
Use the option according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch circuit boards while the power to the drive is on.
Failure to comply could result in death or serious injury.

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 15
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to
overheating of electrical connections.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is running or outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Tighten all terminal screws to the specified tightening torque.
Failure to comply could result in damage to the terminal block.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
WARNING

5 Installation Procedure
16 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option
and connecting any other devices.
Failure to comply may result in damage to the option.
NOTICE

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 17
◆ Prior to Installing the Option
Note: Refer to the instruction manual of a specific drive for details.
Prior to installing the option, wire the drive, make the necessary connections to the drive
terminals, and verify that the drive functions normally. Refer to the Quick Start Guide
packaged with the drive for information on wiring and connecting the drive.
Figure 2 shows an exploded view of the drive with the option and related components for
reference.
Figure 2
Figure 2 Drive Components with Option (CIMR-A2A)
A – Insertion point for CN5 H – Included screws
B – Option card I – Ground wire
C – Front cover J – Drive grounding terminal (FE)
D – Digital operator K – Connector CN5-A
E – LED label L – Connector CN5-B
F – Terminal cover M – Connector CN5-C
G – Removable tabs for wire routing
F
H
M
L
K
J
I
BC
D
E
A
G
ERR
BF
RUN
COMM

5 Installation Procedure
18 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
◆ Installing the Option
Refer to the instructions below to install the option.
Note: Refer to the instruction manual of a specific drive for information on removing and installing the
operators and the covers.
DANGER! Electrical Shock Hazard. Disconnect all power to the drive and wait at least the amount of time
specified on the drive front cover safety label. After all indicators are off, measure the DC bus voltage to
confirm safe level, and check for unsafe voltages before servicing to prevent electric shock. The internal
capacitor remains charged even after the power supply is turned off.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the digital operator (D), front cover (C), and terminal cover
(F). Refer to the Quick Start Guide packaged with the drive for directions on
removing the front covers. Cover removal varies depending on drive size.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling
the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 3
Figure 3 Remove the Front Cover, Terminal Cover, and Digital Operator
C
D
F

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual 19
2. With the front covers and digital operator removed, apply the LED label (E) in the
appropriate position on the drive top front cover (C).
Figure 4
Figure 4 Apply the LED Label
3. Insert the option card (B) into the CN5-A connector (K) located on the drive and
fasten it using one of the included screws (H).
Figure 5
Figure 5 Insert the Option Card
ERR
BF
RUN
COMM
C
E
K
H
B

5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual
4. Connect the ground wire (I) to the ground terminal (J) using one of the remaining
provided screws (H). Connect the other end of the ground wire (I) to the remaining
ground terminal and installation hole on the option using the last remaining provided
screw (H).
Figure 6
Figure 6 Connect the Ground Wire
Note: There are two screw holes on the drive for use as ground terminals. When connecting three
options, two ground wires will need to share the same drive ground terminal.
5. Confirm proper option wiring.
Depending on the drive model, some drives may require routing the wiring through
the side of the front cover to the outside. In these cases, use diagonal cutters to cut
out the perforated openings in the left side of the drive front cover as shown in
Figure 7-A and leave no sharp edges to damage wiring.
Route the wiring inside the enclosure as shown in Figure 7-B for drives that do not
require routing through the front cover. Refer to the Peripheral Devices & Options
section of the drive Technical Manual for more information.
BF
H
I
J