YASKAWA MP2200 User manual

MANUAL NO. TOBP C880700 02M
形式
MP2200/MP23/MP2400
マシンコントローラ
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MP2200/MP23/MP2400
Machine Controller
SAFETY PRECAUTIONS
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
JEPMC-MP23 (-E)
JAPMC-CM23 (-E)
JAPMC-IO23 (-E)
JEPMC-IO23 (-E)
JEPMC-PL29 (-E)
JEPMC-AN29 (-E)
JEPMC-MTD2310-E
JEPMC-BU22 (-E)
JAPMC-CP22 (-E)
JAPMC-MC23 (-E)
JEPMC-REP2000 (-E)
JAPMC-EX22 (-E)
JAPMC-PL23-E
JAPMC-CP2700-E
JAPMC-AN23 (-E)
JAPMC-DO23 (-E)
JEPMC-MP2300S-E
JEPMC-MP2400-E
JAMSC-IO29-E
JEPMC-MT290-E
JEPMC-MT20-E
Ty p e
JEPMC-MP23 (-E)
JAPMC-CM23 (-E)
JAPMC-IO23 (-E)
JEPMC-IO23 (-E)
JEPMC-PL29 (-E)
JEPMC-AN29 (-E)
JEPMC-MTD2310-E
JEPMC-BU22 (-E)
JAPMC-CP22 (-E)
JAPMC-MC23 (-E)
JEPMC-REP2000 (-E)
JAPMC-EX22 (-E)
JAPMC-PL23-E
JAPMC-CP2700-E
JAPMC-AN23 (-E)
JAPMC-DO23 (-E)
JEPMC-MP2300S-E
JEPMC-MP2400-E
JAMSC-IO29-E
JEPMC-MT290-E
JEPMC-MT20-E

Copyright ©2002 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.

1 Introduction
E-1
1 Introduction
This safety precautions manual describes the MP2200/MP23/MP2400 Machine Control-
ler. To properly use the MP2200/MP23/MP2400 Machine Controller, read this safety
precautions manual and user’s manual (see the table below) thoroughly, and retain for easy ref-
erence for inspections and maintenance etc. Make sure that these manuals reach the end user.
2 Related Manuals
Refer to the following related manual as required.
3 General Precautions
The following describes general precautions. Note the following to ensure safe application.
• The drawings presented in this manual are sometimes shown without covers or protec-
tive guards. Always replace the cover or protective guard as specified first, and then
operate the products in accordance with the manual.
• The drawings presented in this manual are typical examples and may not match the
product you received.
• This manual is subject to change due to product improvement, specific modification, and
manual improvement. When this manual is revised, the manual code is updated and the
new manual is published as a next edition. The edition number appears on the front and
back covers.
• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa rep-
resentative or one of the offices listed on the back of this manual.
• Yaskawa will not take responsibility for the results of unauthorized modifications of this
product. Yaskawa shall not be liable for any damages or troubles resulting from unau-
thorized modification.
Manual Name Manual Number
Machine Controller MP2300S
Basic Module User’s Manual
SIEP C880732 00
Machine Controller MP2400
User’s Manual
SIEP C880742 00
Machine Controller MP2300
Basic Module User’s Manual
SIEP C880700 03
Machine Controller MP2000 Series
Communication Module User’s Manual
SIEP C880700 04
Machine Controller MP900/MP2000 Series
MECHATROLINK System User’s Manual
SIE-C887-5.1
Machine Controller MP2200
User’s Manual
SIEP C880700 14
Machine Controller MP2200/MP2300
Motion Module User’s Manual
SIEP C880700 16
Machine Controller MP2310
Basic Module User’s Manual
SIEP C880732 01

E-2
4 Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed pre-
cautions provided in this manual can result in serious or possibly even fatal injury or damage to
the products or to related equipment and systems.
Indicates precautions that, if not heeded, could possibly result in loss of life or seri-
ous injury.
Indicates precautions that, if not heeded, could result in relatively serious or minor
injury, damage to the product, or faulty operation.
In some situations, the precautions indicated could have serious consequences if not heeded.
Indicates prohibited actions that must not be performed. For example, this symbol
would be used to indicate that fire is prohibited as follows: .
Indicates compulsory actions that must be performed. For example, this symbol
would be used to indicate that grounding is compulsory as follows: .
WARNING
CAUTION
PROHIBITED
MANDATORY

5 Notes for Safe Operation
E-3
5 Notes for Safe Operation
Read this manual thoroughly before checking products on delivery, storage and transportation,
installation, wiring, maintenance and inspection, and disposal of the MP2200/MP23/
MP2400 Machine Controller.
• Before starting operation with a machine connected, make sure that an emergency stop can
be applied at any time.
Failure to observe this warning may result in injury.
• Never touch the inside of the unit.
Failure to observe this warning may result in electric shock.
• Do not remove the front cover while the power is ON.
Failure to observe this warning may result in electric shock.
• Follow the procedures and instructions for trial operation precisely as noted in the Machine
Controller MP2200 User’s Manual (Manual No.: SIEP C880700 14), the Machine Controller
MP2300 Basic Module User’s Manual (Manual No.: SIEP C880700 03), the Machine Con-
troller MP2300S Basic Module User’s Manual (Manual No.: SIEP C880732 00), the Machine
Controller MP2310 Basic Module User’s Manual (Manual No.: SIEP C880732 01), and the
Machine Controller MP2400 User’s Manual (Manual No.: SIEP C880742 00).
Malfunctions that occur after the servomotor is connected to the equipment not only damage the
equipment, but may also cause an accident resulting in death or injury.
• Do not damage, press, exert excessive force or place heavy objects on the cables.
Failure to observe this warning may result in electric shock, stopping operation of the product, or
burning.
• Do not modify the product.
Failure to observe this warning may result in injury or damage to the product.
• Do not come close to the machine immediately after resetting momentary power loss to
avoid an unexpected restart. Take appropriate measures to ensure safety against an unex-
pected restart.
Failure to observe this warning may result in injury.
• Installation, disassembly, or repair must be performed only by authorized personnel.
Failure to observe this warning may result in electric shock or injury.
WARNING

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Storage and Transportation
Installation
• Do not store or install the product in the following places.
• Locations subject to direct sunlight.
• Locations subject to temperatures outside the range specified in the storage/installation temperature conditions.
• Locations subject to humidity outside the range specified in the storage/installation humidity conditions.
• Locations subject to condensation as the result of extreme changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust, salts, or iron dust.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Failure to observe this caution may result in fire, electric shock, or damage to the product.
• Do not place any load exceeding the limit.
Failure to observe this caution may result in injury or malfunction.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or
plywood, the packing materials must be treated before the product is packaged, and methods other than
fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed with
fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from
the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or
iodine can contribute to the erosion of the capacitors.
• Never use the products in an environment subject to water, corrosive gases, inflammable gases, or com-
bustibles.
Failure to observe this caution may result in electric shock or fire.
• Do not step on or place a heavy object on the product.
Failure to observe this caution may result in injury.
• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.
Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.
• Be sure to install the product in the correct direction.
Failure to observe this caution may result in malfunction.
• Provide the specified clearances between the unit and the control panel or with other devices.
Failure to observe this caution may result in fire or malfunction.
• Do not apply any strong impact.
Failure to observe this caution may result in malfunction.
CAUTION
CAUTION

5 Notes for Safe Operation
E-5
Wiring
• Be sure to wire correctly and securely.
Failure to observe this caution may result in motor overrun, injury, or malfunction.
• Always use the specified power supply voltage.
An incorrect voltage may result in burning.
• Take appropriate measures to ensure that the input power supply is supplied within the specified voltage
fluctuation range. Be particularly careful in places where the power supply is unstable.
An incorrect power supply may result in damage to the product.
• Install external breakers or other safety devices against short-circuiting in external wiring.
Failure to observe this caution may result in fire.
• Take appropriate and sufficient countermeasures for each when installing systems in the following loca-
tions.
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields and magnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
Failure to observe this caution may result in damage to the product.
• Do not reverse the polarity of the battery when connecting it.
Failure to observe this caution may damage the battery or cause it to explode.
• Before turning ON the Machine Controller main unit power supply, configure the circuit that turns it ON.
If the Machine Controller main unit power supply is turned ON after an external power supply such as a 24-V power
supply for the I/O is turned ON, the output from the option output module may be momentarily turned ON. For
details, refer to 8 Wiring.
• Implement countermeasures outside of the Machine Controller to ensure the safety of the overall system
even if any of the following conditions occurs.
• The Machine Controller fails or an error occurs due to external factors.
• The self-diagnosis function of the Machine Controller detects an error, stops operation, and either turns OFF or
holds the signal outputs.
• A Machine Controller output remains ON or OFF as the result of fusing or burning of the output relay or destruction
of the output transistor.
• The output voltage drops because the 24-VDC output from the Machine Controller is overloaded or short-circuited,
preventing outputting the signal.
Failure to observe this caution may result in injury, damage to the product, or burning.
• Configure emergency stop circuits, interlock circuits, and limit circuits related to safety in control circuits out-
side of the Machine Controller.
Failure to observe this caution may result in injury or damage to the product.
• When using MECHATROLINK I/O Modules, use establishing MECHATROLINK communications as an
interlock condition.
Failure to observe this caution may result in damage to the product.
CAUTION

E-6
Maintenance and Inspection
Disposal
• Do not disassemble the unit.
Failure to observe this caution may result in electric shock or injury.
• Do not attempt to change wiring while the power is ON.
Failure to observe this caution may result in electric shock or injury.
• When replacing the MP2200/MP23/MP2400, resume operation only after transferring the previous
MP2200/MP23/MP2400 programs and parameters to the new MP2200/MP23/MP2400.
Failure to observe this caution may result in damage to the product.
• When disposing of the products, treat them as ordinary industrial waste.
CAUTION
CAUTION

6 Receiving
E-7
6 Receiving
Confirm the model number of each product upon receiving the delivery.
Products Abbrevia-
tion
Model Outline
MP2200
Main Unit
Base Unit MBU-01 JEPMC-BU2200 (-E) Power supply, Mounting base
MBU-02 JEPMC-BU2210 (-E) Power supply, Mounting base
MBU-03 JEPMC-BU2220 (-E) Power supply, Mounting base
CPU Module CPU-01 JAPMC-CP2200 (-E) CPU
CPU-02 JAPMC-CP2210 (-E) CPU, USB port, and CF card slot
CPU-03 JAPMC-CP2220-E CPU, Ethernet, and CF card slot
CPU-04 JAPMC-CP2230-E CPU, Ethernet
Connection Module
between Racks
EXIOIF JAPMC-EX2200 (-E) Connection between racks
MP2300
Main Unit
Basic Module MP2300 JEPMC-MP2300 (-E) Power supply, Mounting base, CPU,
MECHATROLINK-I, MECHATROLINK-II,
8 inputs, 4 outputs
MP2310
Main Unit
Basic Module MP2310 JEPMC-MP2310-E Power supply, Mounting base, CPU,
MECHATROLINK-I, MECHATROLINK-II,
Ethernet communication
MP2300S
Main Unit
Basic Module MP2300S JEPMC-MP2300S-E Power supply, Mounting base, CPU,
MECHATROLINK-I, MECHATROLINK-II,
Ethernet communication
MP2400
Main Unit
Basic Module MP2400 JEPMC-MP2400-E Power supply, Mounting base, CPU,
MECHATROLINK-I, MECHATROLINK-II,
Ethernet communication
Option
Module
Motion Module SVA-01 JAPMC-MC2300 Analog interface
SVB-01 JAPMC-MC2310 (-E) MECHATROLINK-I, -II interface
SVC-01 JAPMC-MC2320-E MECHATROLINK-III
PO-01 JAPMC-PL2310-E Pulse output
Multiple-CPU
Module
MPU-01 JAPMC-CP2700-E Optional Module with CPU + SVC-01 functions
Communications
Module
218IF-01 JAPMC-CM2300 (-E) RS232C/Ethernet communication
218IF-02 JAPMC-CM2302-E
217IF-01 JAPMC-CM2310 (-E) RS232C/RS422 communication
260IF-01 JAPMC-CM2320 (-E) RS232C/DeviceNet communication
261IF-01 JAPMC-CM2330 (-E) RS232C/PROFIBUS communication
262IF-01 JAPMC-CM2303-E FL-net communication
263IF-01 JAPMC-CM2304-E EtherNet/IP communication
264IF-01 JAPMC-CM2305-E EtherCAT communication
265IF-01 JAPMC-CM2390-E CompoNet communication
266IF-01 JAPMC-CM2306-E PROFINET communication
266IF-02 JAPMC-CM2307-E
215AIF-01 JAPMC-CM2360 (-E) RS232C/MPLINK communication
I/O Module LIO-01 JAPMC-IO2300 (-E) 16 inputs, 16 outputs (sink mode output)
1 pulse input
LIO-02 JAPMC-IO2301 (-E) 16 inputs, 16 outputs (source mode output)
1 pulse input

E-8
Note: 1. Depending on the combination of option modules in the MP2300, model number will
vary.
JEPMC-MP2300-Y: Arbitrary number
2. Models that have model numbers ending in "-E" are RoHS compliant.
Models that have model numbers ending in "(-E)" can be ordered with or without "-E."
Option
Module
(cont’d)
I/O Module
(cont’d)
LIO-04 JAPMC-IO2303 (-E) 32 inputs, 32 outputs (sink mode output)
LIO-05 JAPMC-IO2304 (-E) 32 inputs, 32 outputs (source mode output)
LIO-06 JAPMC-IO2305-E 8 inputs, 8 outputs (sink mode output)
1 analog input, 1 analog output
1 pulse input
AI-01 JAPMC-AN2300 (-E) Analog input
AO-01 JAPMC-AN2310-E Analog output
CNTR-01 JAPMC-PL2300-E Pulse counter
DO-01 JAPMC-DO2300 (-E) 64 digital outputs
Option Unit MECHATROLINK
I/O Module
IO2310 JEPMC-IO2310 (-E) 64 inputs, 64 outputs (sink mode output)
IO2330 JEPMC-IO2330 (-E) 64 inputs, 64 outputs (source mode output)
IO2900-E JAMSC-IO2900-E 16 inputs
IO2910-E JAMSC-IO2910-E 16 outputs (sink mode output)
IO2920-E JAMSC-IO2920-E 8 inputs, 8 outputs (sink mode output)
IO2950-E JAMSC-IO2950-E 8 relay outputs
PL2900 JEPMC-PL2900 (-E) Reversible counter input, 2 channels
PL2910 JEPMC-PL2910 (-E) Pulse output, 2 channels
AN2900 JEPMC-AN2900 (-E) Analog input,
-10 to 10 V, 4 channels
AN2910 JEPMC-AN2910 (-E) Analog output,
-10 to 10 V, 2 channels
MECHATROLINK-II
Repeater
REP2000 JEPMC-REP2000 (-E) For extension of MECHATROLINK-II network and
increased number of slaves.
MECHATROLINK-III
I/O Module
MTD2310 JEPMC-MTD2310-E 64 inputs, 64 outputs (sink mode output)
MTA2900 JEPMC-MTA2900-E Analog input, 8 channels
Input range: -10 to +10 V, 0 to 10 V, or 0 to 20 mA
Select the range by setting parameters
MTA2910 JEPMC-MTA2910-E Analog output, 4 channels
Output range: -10 to +10 V or 0 to 10 V
Select the range by setting parameters
MTP2900 JEPMC-MTP2900-E Pulse input (counter), 2 channels
5 V: Max. frequency 4 MHz with RS-422
(non-insulated)
12 V: Max. frequency 120 kHz
MTP2910 JEPMC-MTP2910-E Pulse output (pulse motion) 4 channels
5 V differential output
MECHATROLINK-III
Compatible Module
MTNA-01 JEPMC-MT2010-E Network Analyzer
MTNA-02 JEPMC-MT2020-E Network Adapter
(cont’d)
Products Abbrevia-
tion
Model Outline