YASKAWA SI-EL3/V User manual

YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 1
Installation Manual
YASKAWA AC Drive V1000 Option
MANUAL NO. YEU TOEP C710606 87A
Type: SI-EL3/V for V1000 Series
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
1
2
3
4
5
6
7
8
ATTENTION!
This product can only be used on V1000 drives with
firmware version VSV901022 to VSV901099 installed.
RoHS Directive
RoHS Directive Stands for
the EU directive on the
Restriction of the Use of
Certain Hazardous
Substances in Electrical
and Electronic Equipment.

EN 2 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
Copyright © 2013 YASKAWA EUROPE GMBH
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of YASKAWA. No patent liability is assumed with respect to the use of
the information contained herein. Moreover, because YASKAWA is constantly striving to improve its high-
quality products, the information contained in this manual is subject to change without notice. Every
precaution has been taken in the preparation of this manual. YASKAWA assumes no responsibility for errors
or omissions. Neither is any liability assumed for damages resulting from the use of the information
contained in this publication.

YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
Powerlink
Installation Manual
ENGLISH
V1000 Option
Table of Contents
1 Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Powerlink Option Components . . . . . . . . . . . . . . . . . . 10
5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Powerlink Option Related Drive Parameters. . . . . . . . 20
7 Object Dictionary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8 Process Data Objects (PDO). . . . . . . . . . . . . . . . . . . . . 25
9 Fault Diagnosis and Possible Solutions . . . . . . . . . . . 27
10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

EN 4 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
1 Preface and Safety
1 Preface and Safety
YASKAWA manufactures products used as components in a wide variety of industrial
systems and equipment. The selection and application of YASKAWA products remain the
responsibility of the equipment manufacturer or end user. YASKAWA accepts no
responsibility for the way its products are incorporated into the final system design. Under
no circumstances should any YASKAWA product be incorporated into any product or design
as the exclusive or sole safety control. Without exception, all controls should be designed to
detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by YASKAWA must be supplied to the end
user with appropriate warnings and instructions as to the safe use and operation of that part.
Any warnings provided by YASKAWA must be promptly provided to the end user.
YASKAWA offers an express warranty only as to the quality of its products in conforming to
standards and specifications published in the YASKAWA manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
Applicable Documentation
The following manuals are available for SI-EL3/V Powerlink Option card:
Option Card
YASKAWA AC Drive V1000 Option Powerlink Installation Manual
(this book)
Manual No.: YEU TOEP C710606 87A
Read this manual first.
The installation manual is packaged with the Powerlink Option and contains a
basic overview of wiring, settings, functions, and fault diagnoses.
YASKAWA AC Drive V1000 Option Powerlink Technical Manual
Manual No.: YEU SIEP C710606 87A
The technical manual contains detailed information.
To obtain the technical manual access these sites:
Europe: http://www.yaskawa.eu.com
Other areas: contact a YASKAWA representative.

1 Preface and Safety
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 5
For the drive setup, refer to one of the documentation listed below.
Terms
Note: Indicates supplemental information that YASKAWA highly recommends be
followed. Content identified by Note: is not related to personnel safety or
equipment damage safety messages.
Registered Trademarks
• Company names and product names listed in this manual are registered trademarks of
those companies.
YASKAWA Drive
Refer to the manual of the drive this option card is being used with.
The instruction manual for the drive covers basic installation, wiring, operation
procedures, functions, troubleshooting, and maintenance information.
It also includes important information on parameter settings and how to tune the drive.
A Quick Start Guide is included with the drive. For the more detailed technical
manual, visit YASKAWA’s home page.
Europe: http://www.yaskawa.eu.com
Other areas: contact a YASKAWA representative
Powerlink Option: YASKAWA AC Drive SI-EL3/V Powerlink option card
Powerlink: Standard for CANopen over Ethernet according to the Ethernet POWERLINK Standardization
Group
EPL: Ethernet Powerlink
Host: YASKAWA inverter 1000 series
LED: Light Emitting Diode
OPT, Option: The unit described in this document
FCS: Frame Check Sequence
INVR: Inverter register number
EPSG: Ethernet Powerlink Standardization Group
NMT: Network management
MN: Powerlink managing node
CN: Powerlink controlled node
RFG: Ramp function generator
STOP
(Hz)
(Hz)
(A)
(V)
Freq Reference
FWD / REV Sel
Output Freq
Output Current
Selected Monitor
Monitor
Verify
SetUpGuide
Parameter Set
Auto-Tuning
V1000
:
:
:
:
:
:
:
:
:
:
Risque de décharge
électrique.
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure de l'alimentation,
pour permettre la décharge des condensateurs.
Pour répondre aux exigences , s assurer que le
neutre soit relié à la terre, pour la série 400V.
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
WARNING
AVERTISSEMENT

1 Preface and Safety
EN 6 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option card.
The option card must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
General Safety
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate
injury.
NOTICE
Indicates an equipment damage message.
General Precautions
• The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to rein-
stall covers or shields before operating any devices. The option board should be used according to the instructions
described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply
to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your YASKAWA representative or the
nearest YASKAWA sales office and provide the manual number shown on the front cover.

1 Preface and Safety
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 7
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option card.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
YASKAWA is not responsible for any modification of the product made by the user. This product
must not be modified.

EN 8 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
2 Product Overview
2 Product Overview
About This Product
The Powerlink Option (Model: SI-EL3/V) is an option card designed to connect the
YASKAWA AC drive to an Powerlink network. Using this option card and an Powerlink
master can:
• operate the drive
• monitor the drive operation status
• read or modify drive parameters.
The SI-EL3/V option provides instant connectivity to an Powerlink network for the
YASKAWA V1000 drive. The option contains support for the Velocity mode according the
CANopen Device Profile and Motion Control (DSP402) profile. It also contains YASKAWA
vendor specific CANopen objects based on the present CANopen option board specification.
The Powerlink Option supports the following communication profiles;
• DS 301 Ver. 4.02
• DSP 402 Ver. 3.0 Velocity Mode
Applicable Models
The option can be used with the drive models in Table E.1.
Table E.1 Applicable Models
Drive Series Drive Model Number Software Version <1>
<1> See “PRG” on the drive nameplate for the software version number.
V1000
CIMR-V2
VSV901022 to VSV901099CIMR-V4
CIMR-VB

3 Receiving
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 9
3 Receiving
Please perform the following tasks after receiving the Powerlink Option:
• Inspect the Powerlink Option for damage.
If the Powerlink Option appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the PCB.
• If you have received the wrong model or the Powerlink Option does not function properly,
contact your supplier.
Contents and Packaging
Table E.2 Option Package Contents
Tool Requirements
A Phillips screwdriver PH1(#1) or PH2(#2) is required to install the Powerlink option.
Note: Tools required to prepare Powerlink cables for wiring are not listed in this
manual.
Description: Option Card Ground Cable Installation Manual
Quantity: 141
MANUAL

4 Powerlink Option Components
EN 10 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
4 Powerlink Option Components
Powerlink Option
Figure E.1
Option Unit
Refer to Powerlink Option Status LEDs on page 11 for details on the LEDs.
1 - LED (S/E) 9 - Powerlink PCB
2 - LED (MS) 10 - Attachment screw hole for option cover
3 - LED (L/A 1) 11 - Nameplate
4 - LED (L/A 2) 12 - Function Earth wire connection (FE)
5 - Option Cover 13 - Mounting clip
6 - Communication cable connector (RJ45) 14 - Wire
7 - Mounting clip 15 - Through-hole for wire
8 - Option board connector
S/E MS
L/A 1 L/A 2
1
2
3
4
5
Powerlink with cover attached
8
7
10
9
13
12
14
SI-EL3/V
15
Powerlink with cover removed
underside
11
6
FE
12

4 Powerlink Option Components
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 11
Communication connector
The Powerlink Option is connected to the network using a RJ45 connector. The pin
assignment is explained in Table E.3.
Table E.3 Communication connector (RJ45)
Powerlink Option Status LEDs
The Powerlink Option has four LEDs that indicate the communication status. The
indications conform with DS301 and DS303: Indicator Specification.
LEDs L/A 1 and L/A 2: Ethernet Link/Activity 1 and 2
The Link/Activity indicators show the status of the physical link and show activity on the
link period
S/E LED
A green lit Powerlink S/E LED indicates the status of the Powerlink network state machine.
A red lit Powerlink S/E LED indicates error on the EPL network side.
MS LED
The red Powerlink MS LED indicates the presence of any errors.
Powerlink Connector Pin Signal Description
1TD+ Send data
2TD-
3RD+ Receive data
4 – N.C. (Pins denoted as N.C. do not connect to any signal)
5 – N.C. (Pins denoted as N.C. do not connect to any signal)
6RD- Receive data
7 – N.C. (Pins denoted as N.C. do not connect to any signal)
8 – N.C. (Pins denoted as N.C. do not connect to any signal)
Housing –Shield

4 Powerlink Option Components
EN 12 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
Table E.4 Understanding the Status LEDs
Figure E.2 explains the indicator flash rates.
Figure E.2
LED Flash Rates and Meaning
LED Color Display Meaning
Link Activity
1/2
- Continuously Off No link
Green Continuously On The module is connected to Ethernet
Flickering There is traffic on Ethernet, data are being exchanged
S/E
- Continuously Off The device is in Init state
Green
Flickering The device is in NMT_CS_BASIC_ETHERNET state
Blinking The device is in NMT_CS_STOPPED state
Single flash The device is in NMT_CS_PRE_OPERATIONAL_1 state
Double flash The device is in NMT_CS_PRE_OPERATIONAL_2 state
Triple flash The device is in NMT_CS_READY_TO_OPERATE state
Continuously On The device is in NMT_CS_OPERATIONAL state
Red Off Normal operation
On An error has occurred
MS Red
Off No error
On Option card FATAL event has occurred (System has stalled
execution. See Powerlink vendor object 0x4000 for the cause)

5 Installation Procedure
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 13
5 Installation Procedure
Section Safety
DANGER
Electric Shock Hazard
Power to the drive must be shut off when installing this option card.
Even though the power has been shut off, voltage still remains in the drive’s DC bus. Wait before
removing the front cover once the drive has been turned off.
The CHARGE light on the drive will go out after voltage in the DC bus drops below 50 V, at
which point it is safe to remove the front cover.
Due to the risk of electric shock, be sure that all LEDs have gone out and that the DC bus voltage
has reached a safe level prior to performing any work on the drive.
WARNING
Electrical Shock Hazard
Do not remove the front cover of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include drives without covers or safety shields to show details.
Be sure to reinstall covers or shields before operating any devices. The option board should be
used according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch the option card while the power supply to the drive is switched on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge procedures (ESD) when handling the option card,
drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.

5 Installation Procedure
EN 14 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
Prior to Installing the Option Card
Prior to installing the Powerlink Option, wire the drive and make necessary connections to
the drive terminals. For more information on wiring and connecting the drive, refer to the
manual packaged with the drive. Verify that the drive runs normally without the option
installed.
Installing the Option Unit
Remove the front cover of the drive before installing the Powerlink Option. Follow the
directions below for proper installation.
1. Switch off the power supply to the drive.
DANGER! Electrical Shock Hazard - Do not connect or disconnect
wiring while the power is on. Failure to comply will result in death or
serious injury. Before installing the Powerlink Option, disconnect all
power to the drive. The internal capacitor remains charged even after
the power supply is turned off. The charge indicator LED will
extinguish when the DC bus voltage is below 50 VDC. To prevent
electric shock, wait at least five minutes after all indicators are off and
measure the DC bus voltage level to confirm safe level.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option card and
connecting any other devices.
Failure to comply may result in damage to the option card.
NOTICE

5 Installation Procedure
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 15
2. Remove the front cover. The original drive front cover may be discarded because it will
be replaced by the Powerlink Option cover in step 8.
Figure 1
Remove Front Cover
3. Remove the bottom cover and connect the Powerlink Option ground wire to the ground
terminal.
Figure E.1
Connect Ground Wire
Note: The four different ground wires packaged with the Powerlink Option connect the
unit to different drive models. Select the proper ground wire from the Powerlink
Option kit depending on drive size. Refer to Ground Wire Selection on page 16.
Ground terminal
Ground cable
Bottom cover

5 Installation Procedure
EN 16 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
Figure E.2
Models with Terminal Cover
Figure E.3
Ground Wire
Table E.5 Ground Wire Selection
1 – Option unit connection: screw size = M3
2 – Drive-side connection: screw size = M3.5 to M6
Ground Wire Length
(mm/in)
Drive Model
CIMR-V
Single-Phase
200 V Class
Three-Phase
200 V Class
Three-Phase
400 V Class
150/5.9
BA0001
BA0002
BA0003
2A0001
2A0002
2A0004
2A0006
-
12

5 Installation Procedure
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 17
Note: Cover removal steps for certain larger models of V1000 with a Terminal
Cover:
-Single-Phase 200 V Class: CIMR-VBA0006 to BA0018
-Three-Phase 200 V Class: CIMR-V2A0008 to 2A0069
-Three-Phase 400 V Class: All models
Remove the terminal cover before removing the bottom cover to install the
Powerlink Option. Replace the terminal cover after wiring the Powerlink Option.
4. Reattach the bottom cover.
5. Connect the Powerlink Option to the drive. Properly secure the tabs on the left and right
sides of the Powerlink Option to the drive case.
Figure E.4
Attach Powerlink Option
200/7.9
BA0006
BA0010
BA0012
BA0018
2A0010
2A0012
2A0020
4A0001
4A0002
4A0004
4A0005
4A0007
4A0009
4A0011
250/9.8 - 2A0030
2A0040
4A0018
4A0023
400/15.7 - 2A0056
2A0069
4A0031
4A0038
Ground Wire Length
(mm/in)
Drive Model
CIMR-V
Single-Phase
200 V Class
Three-Phase
200 V Class
Three-Phase
400 V Class
Tabs should line up
Tabs should line up

5 Installation Procedure
EN 18 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
6. Connect the ground wire between the drive ground terminal and the Powerlink Option
ground. When wiring the Powerlink Option, pass the ground wire through the inside of the
drive bottom cover, then pass the ground wire into the through-hole for the ground wire at
the front of the Powerlink Option.
Figure E.5
Ground Wire Connection
7. Connect the communication wire to the Powerlink Option modular connector.
The network can be established in star, tree, line or ring architecture.
8. Attach the Powerlink Option cover to the front of the Powerlink Option.
Figure E.6
Attach Cover
Drive ground
terminal
Through-hole
for ground wire
Ground wire
Pass the ground
wire through
the bottom cover
of the drive.
Tabs should line up

5 Installation Procedure
YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual EN 19
Communication Cable Specifications
To ensure proper performance, YASKAWA recommends using Powerlink dedicated Cat5e
communication cables.
Network Termination
The Powerlink network does not require a termination resistor if the drive is the last node in
the network. Network termination is realized by the ASIC of the Powerlink option card.
XDD File
For easy network implementation of drives equipped with an Powerlink Option, the XDD
file can be obtained from:
Europe: http://www.yaskawa.eu.com
Other areas: contact a YASKAWA representative
Identification of Drive Firmware Version
1. Read out firmware version from drive digital operator.
Check monitor parameter U1-25 when the drive is switched ON. The display shows the last
four digits of the firmware version and the value should be in the range of 1022 ~ 1099.
2. Verifying firmware version on drive nameplate
Figure E.7
Verifying firmware version on drive nameplate
PRG : 1022
IND.CONT.EQ.
7J48 B
CIMR-VC2B0004BAA
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN
:
:
AC3PH 200-240V 50/60Hz 2.9A
: AC3PH 0-240V 0-1000Hz 3.2A
: 3.1kg
: --
: 
: E131457 IP20
PASS
MODEL
MAX APPLI. MOTOR : 0.55kW REV : A
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan
Firmware Version
Enclosure Type
AC Drive Model
Input Specifications
Output Specifications
Lot Number
Serial Number

EN 20 YASKAWA Europe YEU TOEP C710606 87A - V1000 Option Powerlink - Installation Manual
6 Powerlink Option Related Drive Parameters
6 Powerlink Option Related Drive Parameters
The drive parameters listed in Table E.6 have influence on some functions of the SI-EL3/V
option card. Check these parameters before starting network communications.
Table E.6 Parameter Settings
No. Name Description Default
b1-01
<1>
Frequency
Reference
Selection
Selects the frequency reference input source
0: Operator - Digital preset speed d1-01 to d1-17
1: Terminals - Analog input terminals
2: MEMOBUS/Modbus communications
3: Option card
4: Pulse Input (Terminal RP)
<6>
b1-02
<1>
Run Command
Selection
Selects the run command input source
0: Digital Operator - RUN and STOP keys
1: Digital input terminals S
2: MEMOBUS/Modbus communications
3: Option card
1
E2-04
<2>
Motor 1 Motor
Poles
Set the number of motor poles described on the motor nameplate.
2 to 48 4
F6-01
Operation
Selection after
Communications
Error
Determines drive response when a bUS error is detected during
communications with the Powerlink Option
0: Ramp to Stop
1: Coast to Stop
2: Fast-Stop
3: Alarm Only <3>
1
F6-02
External Fault
Detection
Conditions (EF0)
Sets the condition for external fault detection (EF0)
0: Always detected
1: Detected only during operation
0
F6-03
Stopping Method
for External Fault
from
Communication
Option Board
Determines drive response for external fault input (EF0) detection during
Powerlink communication
0: Ramp to Stop
1: Coast to Stop
2: Fast-Stop
3: Alarm Only <3>
1
F6-06
<4>
Torque Reference/
Torque Limit
selection from
Communications
Option
0: Torque reference/torque limit via network communications are
disabled.
1: Torque reference/torque limit via network communications are
enabled. <5>
0
F6-07 NetRef/ComRef
Selection Function
0: Multi-step speed reference disabled (F7 mode)
1: Multi-step speed reference allowed (V7 mode) 0