YASKAWA JEPMC-BU3301-E User manual

MANUAL NO. TOMP C880725 22A
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また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MP3300 Base Unit
Machine Controller MP3000 Series
INSTRUCTIONS
Unité de Base MP3300
Contrôleur de Machine Série MP3000
INSTRUCTIONS
MP3300 ベースユニット
マシンコントローラMP3000シリーズ
取扱説明書
Model: JEPMC-BU3301-E，-BU3302-E，-BU3303-E，-BU3304-E
Modèle: JEPMC-BU3301-E，-BU3302-E，-BU3303-E，-BU3304-E
形式：JEPMC-BU3301-E，-BU3302-E，-BU3303-E，-BU3304-E
Pour utiliser correctement le produit, lisez attentivement ce manuel.
Conservez-le comme références et pour les cas d’inspections et de
maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.

Copyright © 2014 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form, or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the
prior written permission of Yaskawa. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Never-
theless, Yaskawa assumes no responsibility for errors or omissions. Nei-
ther is any liability assumed for damages resulting from the use of the
information contained in this publication.

E-1
Safety Precautions
Safety Information
To prevent personal injury and equipment damage in advance, the following sig-
nal words are used to indicate safety precautions in this document. The signal
words are used to classify the hazards and the degree of damage or injury that
may occur if a product is used incorrectly. Information marked as shown below is
important for safety. Always read this information and heed the precautions that
are provided.
DANGER
• Indicates precautions that, if not heeded, are likely to result in loss of
life, serious injury, or fire.
WARNING
• Indicates precautions that, if not heeded, could result in loss of life,
serious injury, or fire.
CAUTION
• Indicates precautions that, if not heeded, could result in relatively seri-
ous or minor injury, or in fire.
NOTICE
• Indicates precautions that, if not heeded, could result in property dam-
age.

E-2
Safety Precautions That Must Always Be Observed
 General Precautions
WARNING
• Read and understand this manual to ensure the safe usage of the
product.
• Keep this manual in a safe, convenient place so that it can be referred
to whenever necessary. Make sure that it is delivered to the final user
of the product.
• The installation must be suitable and it must be performed only by an
experienced technician.
There is a risk of electrical shock or injury.
• Before connecting the machine and starting operation, make sure that
an emergency stop procedure has been provided and is working cor-
rectly.
There is a risk of injury.
• Do not approach the machine after a momentary interruption to the
power supply. When power is restored, the product and the device
connected to it may start operation suddenly. Provide safety measures
in advance to ensure human safety when operation restarts.
There is a risk of injury.
• Do not touch anything inside the product.
There is a risk of electrical shock.
• Do not remove the front cover, cables, connector, or options while
power is being supplied.
There is a risk of electrical shock, malfunction, or damage.
• Do not damage, pull on, apply excessive force to, place heavy objects
on, or pinch the cables.
There is a risk of electrical shock, operational failure of the product, or
burning.
• Do not attempt to modify the product in any way.
There is a risk of injury or device damage.

E-3

Storage and Transportation Precautions
CAUTION
• Do not store the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed the
storage conditions
•Locations that are subject to ambient humidity that exceeds the storage
conditions
•Locations that are subject to rapid temperature changes and condensa-
tion
•Locations that are subject to corrosive or inflammable gas
•Locations that are subject to excessive dust, dirt, salt, or metallic pow-
der
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock
There is a risk of fire, electrical shock, or device damage.
• Hold onto the main body of the product when transporting it.
Holding the cables or connectors may damage them or result in injury.
• Do not overload the product during transportation. (Follow all instruc-
tions.)
There is a risk of injury or an accident.
• Never subject the product to an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine) during transportation.
There is a risk of malfunction or damage.
• If disinfectants or insecticides must be used to treat packing materials
such as wooden frames, pallets, or plywood, the packing materials
must be treated before the product is packaged, and methods other
than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core tem-
perature of 56°C for 30 minutes or more.
If the electronic products, which include stand-alone products and prod-
ucts installed in machines, are packed with fumigated wooden materials,
the electrical components may be greatly damaged by the gases or
fumes resulting from the fumigation process. In particular, disinfectants
containing halogen, which includes chlorine, fluorine, bromine, or iodine
can contribute to the erosion of the capacitors.

E-4

Installation Precautions
CAUTION
• Do not install the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed the
operating conditions
•Locations that are subject to ambient humidity that exceeds the operat-
ing conditions
•Locations that are subject to rapid temperature changes and condensa-
tion
•Locations that are subject to corrosive or inflammable gas
•Locations that are subject to excessive dust, dirt, salt, or metallic pow-
der
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock
There is a risk of fire, electrical shock, or device damage.
• Never install the product in an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine).
There is a risk of malfunction or damage.
• Do not step on the product or place heavy objects on the product.
There is a risk of injury or an accident.
• Do not block the air exhaust ports on the product. Do not allow foreign
objects to enter the product.
There is a risk of internal element deterioration, malfunction, or fire.
• Always mount the product in the specified orientation.
There is a risk of malfunction.
• Leave the specified amount of space between the product, and the
interior surface of the control panel and other devices.
There is a risk of fire or malfunction.
• Do not subject the product to strong shock.
There is a risk of malfunction.
• Suitable battery installation must be performed and it must be per-
formed only by an experienced technician.
There is a risk of electrical shock, injury, or device damage.
• Do not touch the electrodes when installing the Battery.
Static electricity may damage the electrodes.

E-5

Wiring Precautions
CAUTION
• Check the wiring to be sure it has been performed correctly.
There is a risk of motor run-away, injury, or accidents.
• Always use a power supply of the specified voltage.
There is a risk of fire or accident.
• In places with poor power supply conditions, ensure that the input
power is supplied within the specified voltage range.
There is a risk of device damage.
• Install breakers and other safety measures to provide protection
against shorts in external wiring.
There is a risk of fire.
• Provide sufficient shielding when using the product in the following
locations.
•Locations that are subject to noise, such as from static electricity
•Locations that are subject to strong electromagnetic or magnetic fields
•Locations that are subject to radiation
•Locations that are near power lines
There is a risk of device damage.
• Configure the circuits to turn ON the power supply to the CPU Module
before the 24-V I/O power supply. Refer to the following manual for
details on circuits.
MP3000 Series MP3300 CPU Module Instructions (Manual No.:
TOMP C880725 23)
If the power supply to the CPU Module is turned ON after the external
power supply, e.g., the 24-V I/O power supply, the outputs from the CPU
Module may momentarily turn ON when the power supply to the CPU
Module turns ON. This can result in unexpected operation that may cause
injury or device damage.
• Provide emergency stop circuits, interlock circuits, limit circuits, and
any other required safety measures in control circuits outside of the
product.
There is a risk of injury or device damage.
• If you use MECHATROLINK I/O Modules, use the establishment of
MECHATROLINK communications as an interlock output condition.
There is a risk of device damage.
• Connect the Battery with the correct polarity.
There is a risk of battery damage or explosion.
• Suitable battery replacement must be performed and it must be per-
formed only by an experienced technician.
There is a risk of electrical shock, injury, or device damage.
• Do not touch the electrodes when replacing the Battery.
Static electricity may damage the electrodes.

E-6

Operation Precautions
• Select the I/O signal wires for external wiring to connect the product to
external devices based on the following criteria:
•Mechanical strength
•Noise interference
•Wiring distance
•Signal voltage
• Separate the I/O signal cables for control circuits from the power
cables both inside and outside the control panel to reduce the influ-
ence of noise from the power cables.
If the I/O signal lines and power lines are not separated properly, malfunc-
tion may occur.
CAUTION
• Follow the procedures and instructions in the user’s manuals for the
relevant products to perform normal operation and trial operation.
Operating mistakes while the Servomotor and machine are connected
may damage the machine or even cause accidents resulting in injury or
death.
• Implement interlock signals and other safety circuits external to the
product to ensure safety in the overall system even if the following
conditions occur.
•Product failure or errors caused by external factors
•Shutdown of operation due to product detection of an error in self-diag-
nosis and the subsequent turning OFF or holding of output signals
•Holding of the ON or OFF status of outputs from the product due to fus-
ing or burning of output relays or damage to output transistors
•Voltage drops from overloads or short-circuits in the 24-V output from
the product and the subsequent inability to output signals
•Unexpected outputs due to errors in the power supply, I/O, or memory
that cannot be detected by the product through self-diagnosis
There is a risk of injury, device damage, or burning.
CAUTION
Example of Separated Cables
Power cable I/O signal
cables in
control circuits
Steel separator

E-7

Maintenance and Inspection Precautions
 Disposal Precautions
 Other General Precautions
CAUTION
• Do not attempt to disassemble or repair the product.
There is a risk of electrical shock, injury, or device damage.
• Do not change any wiring while power is being supplied.
There is a risk of electrical shock, injury, or device damage.
• Do not forget to perform the following tasks when you replace the CPU
Module:
•Back up all programs and parameters from the CPU Module that is
being replaced.
•Transfer all saved programs and parameters to the new CPU Module.
If you operate the CPU Module without transferring this data, unexpected
operation may occur. There is a risk of injury or device damage.
• Dispose of the product as general industrial waste.
• Observe all local laws and ordinances when you dispose of used Bat-
teries.
• The products shown in the illustrations in this manual are sometimes
shown without covers or protective guards. Always replace the cover
or protective guard as specified first, and then operate the products in
accordance with the manual.
• The illustrations that are presented in this manual are typical examples
and may not match the product you received.
• If the manual must be ordered due to loss or damage, inform your
nearest Yaskawa representative or one of the offices listed on the back
of this manual.

E-8
Warranty
Details of Warranty
 Warranty Period
The warranty period for a product that was purchased (hereinafter called “deliv-
ered product”) is one year from the time of delivery to the location specified by
the customer or 18 months from the time of shipment from the Yaskawa factory,
whichever is sooner.
 Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect
attributable to Yaskawa occurs during the warranty period above. This warranty
does not cover defects caused by the delivered product reaching the end of its
service life and replacement of parts that require replacement or that have a lim-
ited service life.
This warranty does not cover failures that result from any of the following causes.
•Improper handling, abuse, or use in unsuitable conditions or in environments
not described in product catalogs or manuals, or in any separately agreed-
upon specifications
•Causes not attributable to the delivered product itself
•Modifications or repairs not performed by Yaskawa
•Use of the delivered product in a manner in which it was not originally intended
•Causes that were not foreseeable with the scientific and technological under-
standing at the time of shipment from Yaskawa
•Events for which Yaskawa is not responsible, such as natural or human-made
disasters
Limitations of Liability
•Yaskawa shall in no event be responsible for any damage or loss of opportu-
nity to the customer that arises due to failure of the delivered product.
•Yaskawa shall not be responsible for any programs (including parameter set-
tings) or the results of program execution of the programs provided by the user
or by a third party for use with programmable Yaskawa products.
•The information described in product catalogs or manuals is provided for the
purpose of the customer purchasing the appropriate product for the intended
application. The use thereof does not guarantee that there are no infringe-
ments of intellectual property rights or other proprietary rights of Yaskawa or
third parties, nor does it construe a license.
•Yaskawa shall not be responsible for any damage arising from infringements of
intellectual property rights or other proprietary rights of third parties as a result
of using the information described in catalogs or manuals.

E-9
Suitability for Use
•It is the customer’s responsibility to confirm conformity with any standards,
codes, or regulations that apply if the Yaskawa product is used in combination
with any other products.
•The customer must confirm that the Yaskawa product is suitable for the sys-
tems, machines, and equipment used by the customer.
•Consult with Yaskawa to determine whether use in the following applications is
acceptable. If use in the application is acceptable, use the product with extra
allowance in ratings and specifications, and provide safety measures to mini-
mize hazards in the event of failure.
•Outdoor use, use involving potential chemical contamination or electrical
interference, or use in conditions or environments not described in product
catalogs or manuals
•Nuclear energy control systems, combustion systems, railroad systems,
aviation systems, vehicle systems, medical equipment, amusement
machines, and installations subject to separate industry or government
regulations
•Systems, machines, and equipment that may present a risk to life or prop-
erty
•Systems that require a high degree of reliability, such as systems that sup-
ply gas, water, or electricity, or systems that operate continuously 24 hours
a day
•Other systems that require a similar high degree of safety
•Never use the product for an application involving serious risk to life or prop-
erty without first ensuring that the system is designed to secure the required
level of safety with risk warnings and redundancy, and that the Yaskawa prod-
uct is properly rated and installed.
•The circuit examples and other application examples described in product cat-
alogs and manuals are for reference. Check the functionality and safety of the
actual devices and equipment to be used before using the product.
•Read and understand all use prohibitions and precautions, and operate the
Yaskawa product correctly to prevent accidental harm to third parties.
Specifications Change
The names, specifications, appearance, and accessories of products in product
catalogs and manuals may be changed at any time based on improvements and
other reasons. The next editions of the revised catalogs or manuals will be pub-
lished with updated code numbers. Consult with your Yaskawa representative to
confirm the actual specifications before purchasing a product.

E-10
Contents
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1 Confirmations Upon Delivery . . . . . . . . . 11
1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2 Installation. . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Precautions for the Installation Location . . . . . . . . . .13
2.2 Control Panel Cooling Method . . . . . . . . . . . . . . . . .14
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 Inspections . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Daily Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.2 Periodic Inspections . . . . . . . . . . . . . . . . . . . . . . . . .18
4.3 Replacement Guidelines for Product Parts. . . . . . . . .19
5 EMC Standard Compliance. . . . . . . . . . . 20
6 UL Standard Compliance . . . . . . . . . . . . 20
Revision History . . . . . . . . . . . . . . . . . . . . . 21

1 Confirmations Upon Delivery
E-11
1 Confirmations Upon Delivery
Please confirm the following items as soon as you receive the product.
If you find any problems with the above items, contact the place of pur-
chase or your Yaskawa representative immediately.
1.1 Nameplate
Item Confirmation Method
Have you received the correct
product as ordered?
Check the model number on the nameplate
on the side of the product. Check all acces-
sories as well.
Is the product damaged in any
way?
Check the appearance of the entire product
for any damage that might have occurred
during shipment.
Model number
Version
Serial number
MODEL
VER.
O/N
S/N D0143H095610004
MP3300
IND. CONT. EQ.
D
base

1 Confirmations Upon Delivery
E-12
Interpreting Manufacturing Year and Month
The manufacturing year and month are given as part of the serial number.
H 0 9 5 6 1 0 0 0 4S/N D 0 314
Manufacturing Year
The last two digitsof the manufacturing year are given.
Code
Manufacturing Month
The manufacturing month isgiven using
the codeslisted in the following table.
Manufacturing Month
1January
15: 2015
2February
16: 2016
3March
4April
5May
6June
7July
8August
9September
XOctober
YNovember
ZDecember
Example
3rd+4th
digits
3rd+4th
digits5th digit
5th
digit

2 Installation
E-13
2 Installation
Refer to the following manual for details on installing the product.
MP2000/MP3000 Series Machine Controller System Setup Manual
(Manual No.: SIEP C880725 00)
2.1 Precautions for the Installation Location
Precautions for the installation location are given in the following table.
Installation
Condition Installation Precautions
Installation in a
control panel
•Design the control panel size, product location, and
cooling method so that the ambient temperature
around the product does not exceed 55°C.
•If you install products side by side, install a cooling fan
above them.
•Provide gaps above and below the product.
Installation near
heat-generating
objects
Suppress temperature increases due to radiant heat or
convection from the heat-generating object so that the
ambient temperature around the product does not
exceed 55°C.
Installation near
sources of vibra-
tion
Install a vibration-absorbing device on the installation sur-
face for the product to prevent vibration from reaching the
product.
Installation in loca-
tions subject to
corrosive gas
Take measures to prevent corrosive gas from entering the
product. Although the product would not be affected
immediately, the product or contact devices may fail in
the future if exposed to corrosive gas.
Others
•Do not install the product in locations that are subject to
high temperatures or high humidity, or subject to exces-
sive amounts of dust, dirt, or iron powder.
•Do not subject the product to freezing or condensation.
•For long-term reliability, use the product at an ambient
temperature of 45°C or less.

2 Installation
E-14
2.2 Control Panel Cooling Method
The components that are used in the MP3300*require the ambient oper-
ating temperature to be between 0 and 60°C. Use one of the methods
described below to ensure adequate cooling in the control panel.
*The MP3300 includes CPU Module and base Unit.
Control Panels with Natural Cooling
•Do not mount the MP3300 at the top of the control panel, where the hot
air that is generated inside the panel collects.
•Leave sufficient space above and below the MP3300, and maintain ade-
quate distances from other devices, cable ducts, and other objects to
ensure suitable air circulation.
•Do not mount the MP3300 in any direction other than the specified direc-
tion.
•Do not mount the MP3300 on top of any device that generates a signifi-
cant amount of heat.
•Do not subject the MP3300 to direct sunlight.
If the ambient temperature exceeds 55°C, use forced-air
cooling.
Note

2 Installation
E-15
Control Panels with Forced-air Cooling
For either of the following methods, install a fan near the center of and at
the top or bottom of the MP3300.
•Forced draft method (A fan or a similar device is used to circulate the air
in the interior and the exterior of the panel.)
•Forced circulation method (A fan or a similar device is mounted to the
airtight panel to circulate the air inside.)
1. Use the following guideline when selecting the fan:
•80 ×80 mm min., Maximum air flow: 0.9 m
3
/min, Maxi-
mum static pressure: 26.5 Pa or higher
2. Adjust the fan installation location and the direction of air
flow as shown in the following diagram.
Note
Fan
Fan
40 mm min.
10 mm
min.*
*For a control panel with natural cooling and any Base unit except for the
JEPMC-BU3304-E Base Unit: 30 mm min.
10 mm
min.*
40 mm min.
Approx.
40 mm Direction
of air ow
Direction
of air ow
Approx.
40 mm

3 Wiring
E-16
3 Wiring
Refer to the following manual for details on connecting the product.
MP2000/MP3000 Series Machine Controller System Setup Manual
(Manual No.: SIEP C880725 00)

4 Inspections
E-17
4 Inspections
Perform inspections and part replacements according to the information
that is provided in this section.
4.1 Daily Inspections
The daily inspection items are given in the following table.
*MP3000-series MP3200/MP3300 Troubleshooting Manual
(Manual No.: SIEP C880725 01)
Inspection Item Description Criteria Correction
Installation
condition
Loose screws
or covers
All screws and covers
must be secure.
Tighten the
screws.
Connection
conditions
Loose termi-
nal screws
Screws must not be
loose.
Tighten the termi-
nal screws.
Connectors Connectors must not
be loose.
Tighten the lock
screws on the
connectors.
Separation
between
crimped ter-
minals
Suitable gaps must
be maintained. Correct the gaps.
Indi-
cators
POWER
indicator
Check the
status when
power is ON.
Must be lit.
(Otherwise, there is
an error.)
Refer to the rele-
vant manual.*

4 Inspections
E-18
4.2 Periodic Inspections
Perform the following inspections at least once a year.
*If the product is installed in a panel, the temperature inside the panel is the
ambient temperature.
Inspection Item Inspection
Period Description Correction
Ambi-
ent
condi-
tions
Ambient
tempera-
ture*
At least 1 or 2
times every 6
to 12 months
Measure the tem-
perature and humid-
ity with a hydrometer
and thermometer
and measure corro-
sive gas. They must
be within specifica-
tions.
Remove sources
of contamination
or improve the
installation envi-
ronment.
Ambient
humidity
Atmo-
sphere
Visual exterior
inspection
At least 1 time
a year
There must be no
dirt, dust, oil, or
other foreign matter
on the product.
Clean the product
with air or a cloth.
Loose screws
There must be no
looseness in terminal
screws or connector
lock screws.
Tighten the
screws.