YASKAWA U1000 iQpump Drive User manual

User Manual
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Troubleshooting
Periodic Inspection &
Peripheral Devices &
Specifications
Parameter List
Communications
MEMOBUS/Modbus
Standards Compliance
3
4
5
6
7
8
A
B
C
D
E
1
2
3
4
5
6
7
A
B
C
D
U1000 iQpump MATRIX Drive
Low Harmonic Regenerative Pump Controller
Models: 200 V Class: 10 to 100 HP ND
400 V Class: 7.5 to 350 HP ND
Type: CIMR-UW
MANUAL NO. TOEPYAIUPW01A
PUBLISHED FEBRUARY 2017
REVISION: <0>
DRIVE SOFTWARE PRG: 0030
Maintenance
Options

Copyright © 2017 YASKAWA AMERICA, INC. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent
liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly
striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents
i. PREFACE & GENERAL SAFETY.................................................................. 11
i.1 Preface ....................................................................................................................... 12
Applicable Documentation....................................................................................................... 12
Symbols................................................................................................................................... 12
Terms and Abbreviations ........................................................................................................ 12
Trademarks ............................................................................................................................. 12
i.2 General Safety ........................................................................................................... 13
Supplemental Safety Information ............................................................................................ 13
Safety Messages..................................................................................................................... 14
General Application Precautions ............................................................................................. 16
Motor Application Precautions................................................................................................. 18
Drive Label Warning Example................................................................................................. 20
Warranty Information............................................................................................................... 20
1. RECEIVING .................................................................................................... 21
1.1 Section Safety............................................................................................................ 22
1.2 General Description .................................................................................................. 23
U1000 iQpump Model Selection.............................................................................................. 23
Control Mode Selection ........................................................................................................... 24
1.3 Model Number and Nameplate Check ..................................................................... 25
Nameplate ............................................................................................................................... 25
1.4 Drive Models and Enclosures .................................................................................. 28
1.5 Component Names.................................................................................................... 29
IP00/Open Type Enclosure ..................................................................................................... 29
Front Views ............................................................................................................................. 33
2. MECHANICAL INSTALLATION..................................................................... 35
2.1 Section Safety............................................................................................................ 36
2.2 Mechanical Installation ............................................................................................. 38
Installation Environment .......................................................................................................... 38
Installation Orientation and Spacing........................................................................................ 38
Instructions on Installation Using the Eye Bolts and Hanging Brackets .................................. 39
HOA Keypad Remote Usage .................................................................................................. 41
Exterior and Mounting Dimensions ......................................................................................... 44
3. ELECTRICAL INSTALLATION ...................................................................... 49
3.1 Section Safety............................................................................................................ 50
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 3

3.2 Standard Connection Diagram...........................................................................................52
3.3 Main Circuit Connection Diagram......................................................................................55
3.4 Terminal Block Configuration ............................................................................................56
3.5 Terminal Cover ....................................................................................................................59
Models 2o0028 to 2o0130 and 4o0011 to 4o0124 ....................................................................... 59
Models 2o0154 to 2o0248 and 4o0156 to 4o0414 ....................................................................... 60
3.6 HOA Keypad and Front Cover............................................................................................62
Removing/Reattaching the HOA Keypad .......................................................................................... 62
Removing/Reattaching the Front Cover ............................................................................................ 62
3.7 Top Protective Cover ..........................................................................................................65
Attaching the Top Protective Cover................................................................................................... 65
Removing the Top Protective Cover ................................................................................................. 65
3.8 Main Circuit Wiring..............................................................................................................66
Main Circuit Terminal Functions........................................................................................................ 66
Protecting Main Circuit Terminals ..................................................................................................... 66
Main Circuit Wire Gauges and Tightening Torque ............................................................................ 67
Main Circuit Terminal and Motor Wiring ............................................................................................ 71
3.9 Control Circuit Wiring .........................................................................................................73
Control Circuit Connection Diagram.................................................................................................. 73
Control Circuit Terminal Block Functions .......................................................................................... 73
Wiring the Control Circuit Terminal ................................................................................................... 76
Switches and Jumpers on the Terminal Board.................................................................................. 78
3.10 Control I/O Connections .....................................................................................................79
Sinking/Sourcing Mode for Digital Inputs .......................................................................................... 79
Terminals A1, A2, and A3 Input Signal Selection.............................................................................. 80
Terminal AM/FM Signal Selection ..................................................................................................... 83
MEMOBUS/Modbus Termination ...................................................................................................... 83
Terminal A2 Input Signal Selection ................................................................................................... 83
Terminal A3 Analog/PTC Input Selection.......................................................................................... 84
3.11 Connect to a PC...................................................................................................................85
3.12 Wiring Checklist ..................................................................................................................86
4. START-UP PROGRAMMING & OPERATION....................................................... 87
4.1 Drive Start-Up Preparation .................................................................................................88
Start-Up Checklist ............................................................................................................................. 88
4.2 Powering Up the Drive ........................................................................................................90
Setting the Real Time Clock.............................................................................................................. 90
4.3 Application Selection..........................................................................................................93
4.4 Using the HOA Keypad .......................................................................................................94
HOA Keypad Keys and Displays....................................................................................................... 94
LCD Display ...................................................................................................................................... 95
ALARM (ALM) LED Displays............................................................................................................. 96
AUTO LED and HAND LED Indications ............................................................................................ 96
Menu Structure for HOA Keypad....................................................................................................... 98
Changing Parameter Settings or Values ........................................................................................... 99
4.5 Pump Application Presets................................................................................................101
Modified Parameters Depending on A1-03 Setting ......................................................................... 101
Pump Quick Setup Menu Depending on A1-06 Setting .................................................................. 103
Table of Contents
4YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

4.6 U1000 iQpump Presets and Functions............................................................................104
Pump Down Level Control Application Preset................................................................................. 104
Suction Control via Constant Pressure w/Well Draw Down ............................................................ 106
General Purpose Mode Application Preset ..................................................................................... 107
Well Draw Down Control Application Preset ................................................................................... 109
Low City or Low Suction Inlet Pressure........................................................................................... 112
Water Level / Suction Pressure Control .......................................................................................... 114
Delta Data Entry .............................................................................................................................. 114
Current Limit.................................................................................................................................... 115
Vertical Turbine Controller (VTC) .................................................................................................... 116
Pre-Charge Function with One Lag Pump ...................................................................................... 119
Setpoint Boost after Lag Pump De-staging ..................................................................................... 122
Frequency Reduction after Lag Pump Staging ............................................................................... 123
Using the DO-A3 Option for Additional Lag Pumps ........................................................................ 124
De-Scale/De-Ragging ..................................................................................................................... 125
Flow Rate Limiter ............................................................................................................................ 127
Multi-function Digital Input On/Off Time Delay ................................................................................ 132
PI Auxiliary Control.......................................................................................................................... 132
Hybrid Sequence Control ................................................................................................................ 137
Differential Level Detection ............................................................................................................. 138
4.7 Basic U1000 iQpump Setup and Application Preset Parameters .................................139
4.8 Test Run with No Load......................................................................................................175
No-Load Operation Test Run .......................................................................................................... 175
4.9 Test Run with Load Connected........................................................................................176
Test Run with the Load Connected ................................................................................................. 176
5. TROUBLESHOOTING.......................................................................................... 177
5.1 Motor Performance Fine-Tuning......................................................................................178
Fine-Tuning V/f Control ................................................................................................................... 178
Fine-Tuning Open Loop Vector Control .......................................................................................... 178
5.2 Drive Alarms, Faults, Errors, and Messages ..................................................................180
Types of Alarms, Faults, and Errors................................................................................................ 180
5.3 Fault Detection ..................................................................................................................181
Fault Displays, Causes, and Possible Solutions ............................................................................. 181
5.4 Alarm Detection.................................................................................................................198
Alarm Codes, Causes, and Possible Solutions ............................................................................... 198
5.5 Operator Programming Errors .........................................................................................212
Operator Programming Error Codes, Causes, and Possible Solutions........................................... 212
5.6 Auto-Tuning Fault Detection ............................................................................................216
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 216
5.7 Copy Function Related Displays .....................................................................................219
Tasks, Errors, and Troubleshooting ................................................................................................ 219
5.8 HOA Keypad Display Messages ......................................................................................221
Fault Reset Methods ....................................................................................................................... 222
5.9 Auto-Tuning .......................................................................................................................223
Types of Auto-Tuning ...................................................................................................................... 223
Auto-Tuning Interruption and Fault Codes ...................................................................................... 224
Auto-Tuning Operation Example ..................................................................................................... 224
Table of Contents
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 5

6. PERIODIC INSPECTION & MAINTENANCE ...................................................... 227
6.1 Section Safety....................................................................................................................228
6.2 Inspection ..........................................................................................................................230
Recommended Daily Inspection...................................................................................................... 230
Recommended Periodic Inspection................................................................................................. 231
6.3 Periodic Maintenance .......................................................................................................233
Replacement Parts.......................................................................................................................... 233
6.4 Drive Cooling Fans............................................................................................................235
Number of Cooling Fans ................................................................................................................. 235
Cooling Fan Component Names ..................................................................................................... 235
Drive Cooling Fan Replacement: Models 2o0028 to 2o0130 and 4o0011 to 4o0124 ................ 237
Drive Cooling Fan Replacement: Models 2o0154, 2o0192, 4o0156, and 4o0180 ..................... 239
Drive Cooling Fan Replacement: Models 2o0248 and 4o0216 to 4o0414 .................................. 243
Installing the Cooling Fan................................................................................................................ 245
6.5 Drive Replacement ............................................................................................................249
Replacing the Drive ......................................................................................................................... 249
7. PERIPHERAL DEVICES & OPTIONS ................................................................. 251
7.1 Section Safety....................................................................................................................252
7.2 Drive Options and Peripheral Devices ............................................................................254
7.3 Connecting Peripheral Devices .......................................................................................255
Drive Models 2o0028 to 2o0248 and 4o0011 to 4o0414............................................................ 255
7.4 Option Installation.............................................................................................................256
Prior to Installing the Option ............................................................................................................ 256
Communication Option Installation Example................................................................................... 257
7.5 Installing Peripheral Devices ...........................................................................................260
Installing a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI) ....... 260
Installing a Magnetic Contactor at the Power Supply Side.............................................................. 260
Connecting a Surge Absorber ......................................................................................................... 261
Reducing Noise ............................................................................................................................... 261
Attachment for External Heatsink Mounting (IP00 Enclosure) ........................................................ 261
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 261
A. SPECIFICATIONS ................................................................................................ 263
A.1 Power Ratings ...................................................................................................................264
Three-Phase 200 V Class Drive Models 2o0028 to 2o0081......................................................... 264
Three-Phase 200 V Class Drive Models 2o0104 to 2o0248......................................................... 265
Three-Phase 400 V Class Drive Models 4o0011 to 4o0077......................................................... 266
Three-Phase 400 V Class Drive Models 4o0096 to 4o0414......................................................... 267
A.2 Drive Specifications ..........................................................................................................268
A.3 Drive Watt Loss Data ........................................................................................................270
Drive Models 2o0028 to 2o0248 ................................................................................................... 270
Drive Models 4o0011 to 4o0414 ................................................................................................... 270
A.4 Drive Derating Data ...........................................................................................................271
Rated Current Depending on Carrier Frequency ............................................................................ 271
Carrier Frequency Derating............................................................................................................. 272
Temperature Derating ..................................................................................................................... 272
Altitude Derating.............................................................................................................................. 273
Table of Contents
6YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

B. PARAMETER LIST............................................................................................... 275
B.1 Understanding Parameter Descriptions..........................................................................276
Control Modes, Symbols, and Terms ............................................................................................. 276
B.2 A: Initialization Parameters .............................................................................................277
A1: Initialization .............................................................................................................................. 277
A2: User Parameters....................................................................................................................... 278
B.3 b: Application.....................................................................................................................279
b1: Operation Mode Selection......................................................................................................... 279
b2: DC Injection Braking.................................................................................................................. 280
b3: Speed Search............................................................................................................................ 280
b4: Timer Function .......................................................................................................................... 282
b5: PID Control................................................................................................................................ 282
b6: Dwell Function........................................................................................................................... 284
b8: Energy Saving ........................................................................................................................... 284
B.4 C: Tuning............................................................................................................................286
C1: Acceleration and Deceleration Times ....................................................................................... 286
C2: S-Curve Characteristics............................................................................................................ 286
C3: Slip Compensation.................................................................................................................... 287
C4: Torque Compensation .............................................................................................................. 287
C6: Carrier Frequency..................................................................................................................... 288
C7: Voltage Adjustment................................................................................................................... 288
B.5 d: Reference Settings .......................................................................................................289
d1: Frequency Reference................................................................................................................ 289
d2: Frequency Upper/Lower Limits ................................................................................................. 290
d3: Jump Frequency........................................................................................................................ 290
d4: Frequency Reference Hold and Up/Down 2 Function............................................................... 291
B.6 E: Motor Parameters .........................................................................................................292
E1: V/f Pattern for Motor 1............................................................................................................... 292
E2: Motor 1 Parameters .................................................................................................................. 293
B.7 F: Option Settings .............................................................................................................294
F4: Analog Monitor Card Settings (AO-A3) ..................................................................................... 294
F5: Digital Output Card Settings (DO-A3) ....................................................................................... 294
F6: Communication Option Card Settings....................................................................................... 295
F7: Communication Option Card Settings (SI-EM3, SI-EN3, SI-EP3) ............................................ 297
B.8 H Parameters: Multi-Function Terminals ........................................................................300
H1: Multi-Function Digital Inputs ..................................................................................................... 300
H2: Multi-Function Digital Outputs................................................................................................... 304
H3: Multi-Function Analog Inputs .................................................................................................... 308
H4: Analog Outputs ......................................................................................................................... 310
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 311
H6: Pulse Train Input....................................................................................................................... 312
B.9 L: Protection Function ......................................................................................................314
L1: Motor Protection ........................................................................................................................ 314
L2: Momentary Power Loss Ride-Thru............................................................................................ 314
L3: Stall Prevention ......................................................................................................................... 315
L4: Speed Detection........................................................................................................................ 316
L5: Fault Restart.............................................................................................................................. 317
L6: Torque Detection....................................................................................................................... 318
L7: Torque Limit .............................................................................................................................. 319
Table of Contents
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 7

L8: Drive Protection......................................................................................................................... 319
L9: Drive Protection 2...................................................................................................................... 320
B.10 n: Special Adjustments.....................................................................................................321
n1: Hunting Prevention.................................................................................................................... 321
n2: Speed Feedback Detection Control (AFR) Tuning.................................................................... 321
n3: Overexcitation Braking .............................................................................................................. 321
n6: Online Tuning ............................................................................................................................ 321
B.11 o: Operator-Related Settings ...........................................................................................322
o1: HOA Keypad Display Selection................................................................................................. 322
o2: HOA Keypad Keypad Functions................................................................................................ 323
o3: Copy Function ........................................................................................................................... 324
o4: Maintenance Monitor Settings................................................................................................... 324
B.12 P: Pump Parameters .........................................................................................................325
P1: Pump Basic............................................................................................................................... 325
P2: Pump Protection ....................................................................................................................... 327
P3: Contactor Multiplexing .............................................................................................................. 329
P4: Pump Advanced........................................................................................................................ 331
P5: Pump HAND Mode ................................................................................................................... 334
P6: Flow Meter Setup...................................................................................................................... 335
P7: Anti-Jam.................................................................................................................................... 338
P8: De-Scale / De-Ragging ............................................................................................................. 339
B.13 Q: PID Controller Parameters...........................................................................................340
Q1: Preset Setpoint ......................................................................................................................... 340
Q3: Output Current Limit ................................................................................................................. 340
Q4: Water Level Control.................................................................................................................. 340
Q5: Suction Pressure Control.......................................................................................................... 342
Q6: PI Auxiliary Control ................................................................................................................... 344
B.14 S: Special Application.......................................................................................................348
S1: Dynamic Noise Control Function .............................................................................................. 348
S2: Programmable Run Timers....................................................................................................... 348
S6: Protection.................................................................................................................................. 351
B.15 T: Motor Tuning .................................................................................................................352
T1: Induction Motor Auto-Tuning..................................................................................................... 352
B.16 U: Monitors.........................................................................................................................353
U1: Operation Status Monitors ........................................................................................................ 353
U2: Fault Trace................................................................................................................................ 356
U3: Fault History.............................................................................................................................. 357
U4: Maintenance Monitors .............................................................................................................. 359
U5: PID Monitors ............................................................................................................................. 361
U6: Operation Status Monitors ........................................................................................................ 361
U9: Power Monitors......................................................................................................................... 362
B.17 Parameter Default Values Changed by Control Mode ...................................................364
B.18 V/f Pattern Default Values.................................................................................................365
B.19 Defaults by Drive Model ...................................................................................................366
C. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 371
C.1 MEMOBUS/Modbus Configuration ..................................................................................372
C.2 Communication Specifications........................................................................................373
C.3 Connecting to a Network ..................................................................................................374
Table of Contents
8YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

Network Cable Connection.............................................................................................................. 374
Wiring Diagram for Multiple Connections ........................................................................................ 375
Network Termination ....................................................................................................................... 376
C.4 MEMOBUS/Modbus Setup Parameters ...........................................................................377
MEMOBUS/Modbus Serial Communication.................................................................................... 377
C.5 Drive Operations by MEMOBUS/Modbus........................................................................381
Observing the Drive Operation........................................................................................................ 381
Controlling the Drive........................................................................................................................ 381
C.6 Communications Timing...................................................................................................382
Command Messages from Master to Drive..................................................................................... 382
Response Messages from Drive to Master ..................................................................................... 382
C.7 Message Format ................................................................................................................383
Message Content ............................................................................................................................ 383
Slave Address ................................................................................................................................. 383
Function Code ................................................................................................................................. 383
Data................................................................................................................................................. 383
Error Check ..................................................................................................................................... 383
C.8 Message Examples ...........................................................................................................385
Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 385
Loopback Test................................................................................................................................. 385
Writing to Multiple Registers............................................................................................................ 386
C.9 MEMOBUS/Modbus Data Table........................................................................................387
Command Data ............................................................................................................................... 387
Monitor Data.................................................................................................................................... 388
Broadcast Messages....................................................................................................................... 401
Fault Trace Contents....................................................................................................................... 401
Alarm Register Contents ................................................................................................................. 403
C.10 Enter Command.................................................................................................................405
Enter Command Types ................................................................................................................... 405
C.11 Communication Errors .....................................................................................................406
MEMOBUS/Modbus Error Codes.................................................................................................... 406
Slave Not Responding..................................................................................................................... 406
C.12 Self-Diagnostics ................................................................................................................407
D. STANDARDS COMPLIANCE .............................................................................. 409
D.1 Section Safety....................................................................................................................410
D.2 UL Standards .....................................................................................................................412
UL Standards Compliance .............................................................................................................. 412
Drive Motor Overload Protection ..................................................................................................... 420
Table of Contents
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 9

Table of Contents
This Page Intentionally Blank
10 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
i.1 PREFACE...............................................................................................................12
i.2 GENERAL SAFETY...............................................................................................13
i
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 11

i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
This manual is designed to ensure correct and suitable application of U1000 iQpump drives. Read this manual before attempting
to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you
understand all precautions and safety information before attempting application.
uApplicable Documentation
The following manuals are available for U1000 iQpump series drives:
M M
ALM
DIGITALOPERATORJVOP-183
RESET ENTER
AUTO
ESC
F1 F2
HAND
OFF
U1000 iQpump Matrix Drive TOEPYAIUPW02 Quick Start Procedure
Read this guide first. This guide is packaged together with the product and contains basic safety
information, wiring information, and a list of models. Use this guide for basic settings and trial operation.
The most recent version of this manual is available for download on our documentation website,
www.yaskawa.com.
U1000 iQpump Matrix Drive TOEPYAIUPW01 User Manual
This manual contains information required to install and wire the drive, and gives an overview of fault
diagnostics, maintenance safety, and parameter settings. The most recent version of this manual is
available for download on our documentation website, www.yaskawa.com. Contact a Yaskawa
representative to obtain a printed and bound version of the manual.
uSymbols
Note: Indicates a supplement or precaution that does not cause drive damage.
uTerms and Abbreviations
•Drive: Yaskawa U1000 iQpump Matrix Drive
•BCD: Binary Coded Decimal
•H: Hexadecimal Number Format
•IGBT: Insulated Gate Bipolar Transistor
•kbps: Kilobits per Second
•MAC: Media Access Control
•Mbps: Megabits per Second
•r/min: Revolutions per Minute
•V/f: V/f Control
•OLV: Open Loop Vector Control
uTrademarks
• DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
• EtherNet/IP is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
• Modbus is a trademark of Schneider Electric.
• PROFIBUS-DP is a trademark of PROFIBUS International (PI).
• PROFNET is a trademark of PROFIBUS International (PI).
• Other companies and product names mentioned in this manual are trademarks of those companies.
i.1 Preface
12 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

i.2 General Safety
uSupplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice
to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
i.2 General Safety
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 13

uSafety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Before servicing, disconnect all power to the equipment.
The output terminals remain charged even after the power supply is turned off. The charge indicator LED will extinguish
when the control circuit DC voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the
warning label, once all indicators are OFF, measure for unsafe voltages to confirm the drive is safe prior to servicing.
Failure to comply will result in death or serious injury.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and service must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in models 4o0302 and larger, IEC/EN 61800-5-1:2007 states that either the
power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective
earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result
in death or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC/EN 60755.
i.2 General Safety
14 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

WARNING
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage
of the incoming power supply before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Install adequate branch circuit protection according to applicable local codes and this manual. Failure to comply
could result in fire and damage to the drive or injury to personnel.
The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac
maximum (200 V class), and 500 Vac maximum (400 V class: 4Aoooo) when protected by branch circuit protection
devices specified in this document.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping
of the load. The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards. Failure to
comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test or megger test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible
damage or missing parts.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
peripheral devices.
Check for short circuits or ground faults on the secondary side of fuses and GFCIs and check the wiring and the selection of
peripheral devices. Remove the cause of the problem and then turn the power supply off and on again. If the cause cannot
be identified, do not turn on the power supply or attempt to operate the equipment.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after
the product is packed.
i.2 General Safety
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 15

uGeneral Application Precautions
nSelection
Drive Rated Output Current
Make sure that the motor rated current is less than the rated output current for the drive.
When 2 Seconds is Required for Momentary Power Loss Ride-Thru Time
Use the units listed below when continuing drive operation after the power is restored even after a momentary loss of power
of 2 seconds occurs:
• 200 V class Momentary Power Loss Ride-Thru unit: Model no. P0010
• 400 V class Momentary Power Loss Ride-Thru unit: Model no. P0020
Drive Start-Up Time
The drive requires 1.5 seconds to prepare for operation after the power is turned on. Be mindful of this delay when using an
external reference input.
Note: 1.5 seconds is the required time when no optional devices are used with the drive. When using an optional communication device, the time
required for the drive to be ready for operation will vary in accordance with the start up time of the communication card.
Selection of Power Supply Capacity
Use a power supply greater than the rated input capacity (kVA) of the drive. If the power supply is lower than the rated capacity
of the drive, the device will be unable to run the application properly and will trigger a fault.
The rated input capacity of the drive, SCONV (kVA), can be calculated by the following formula:
SCONV =
3
× Iin × Vin /1000
(Iin: Rated input current [A], Vin: Applicable power supply voltage [V])
Connection to Power Supply
The total impedance of the power supply and wiring for the rated current of the drive is %Z = 10% or more. Power voltage
distortion may occur when the impedance of the power supply is too large. When wiring over long distances, be sure to take
preventative measures such as using thick cables or series wiring to lower the impedance of wiring. Contact Yaskawa or your
Yaskawa agent for details.
Grounding the Power Supply
Yaskawa recommends using a dedicated ground for the power supply, as the drive is designed to run with a 1:1 ratio relative
to the power supply. Ground other devices as directed in the specifications for those devices. Take particular care when
connecting sensitive electronic devices. Separate ground lines and install a noise filter to prevent problems from noise.
When Using a Generator as a Power Supply
Select the generator capacity approximately twice as large as the drive input power supply capacity. Set the deceleration time
or load so that the regenerative power from the motor will be 10% or less of the generator capacity. For further information,
contact a Yaskawa representative.
When a Phase Advance Capacitor or Thyristor Controller is Provided for the Power Supply
The drive does not require a phase advance capacitor. Installing a phase advance capacitor to the drive will weaken the power
factor.
Attach a phase-advance capacitor with a series reactor to prevent oscillation with the drive after installing the phase advance
capacitor on the same power supply system as the drive.
Contact Yaskawa or your Yaskawa agent when a device generating voltage surge or voltage distortion such as DC motor drive
thyristor controller or magnetic agitator is installed on the same power supply system.
Effects of Power Supply Distortion
Distortion of the power supply voltage increases the harmonics contents due to power supply harmonics entering the drive.
Starting Torque
The startup and acceleration characteristics of the motor are restricted to the drive overload current rating (120% 60 s).
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque
than when running from line power. To achieve a higher starting torque, use a larger drive or a drive and motor with larger
capacity.
i.2 General Safety
16 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

Emergency Stop
During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be
required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.
Repetitive Starting/Stopping
Laundry machines, punching presses, and other applications with frequent starts and stops often approach 150% of their rated
output current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs. The expected
life span of the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier frequency and a 150% peak current.
Run only one motor from each drive when using vector control. It is not possible to run more than one motor from one drive
with vector control.
nCarrier Frequency Derating
Reduce the rated output current of the drive when increasing the carrier frequency above the factory default setting.
nInstallation
Enclosure Panels
Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of
airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper
measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive.
Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact
Yaskawa or your Yaskawa agent for details.
Installation Direction
NOTICE: Install the drive upright as specified in the manual. Refer to the Mechanical Installation section for more information on installation.
Failure to comply may damage the drive due to improper cooling.
nSettings
Upper Limits
NOTICE: The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
DC Injection Braking
NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
moment of inertia. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for
as long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of
the drive for faster acceleration and deceleration.
nGeneral Handling
Wiring Check
NOTICE: Be sure to perform a final check of all sequence wiring and other connections before turning on the power and also check for short
circuits on the control terminals, which may damage the drive.
Selecting a Circuit Breaker or Circuit Interrupter
Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be
designed for use with AC drives (e.g., Type B according to IEC/EN 60755).
Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated current
to avoid nuisance trips caused by harmonics in the drive input current. Refer to Installing a Molded Case Circuit Breaker
(MCCB) or Ground Fault Circuit Interrupter (GFCI) on page 260 for more information.
Magnetic Contactor Installation
WARNING! Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking
resistors. Failure to comply may cause resistor overheating, fire, and injury to personnel.
NOTICE: To get the full performance life out of the capacitor for the control power supply and circuit relays, refrain from switching the drive
power supply off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
i.2 General Safety
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 17

Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING! Electrical Shock Hazard. Take the precautions described below to prevent shock and injury:
∙ In applications where the machine can still rotate after the drive has fully stopped a load, install a switch to the drive output side to disconnect
the motor and the drive.
∙ Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when the drive has been
shut off.
∙ Wait for at least the time specified on the warning label after opening the load switch on the output side before inspecting the drive or
performing any maintenance.
∙ Do not open and close the load switch while the motor is running.
∙ If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the load
switch.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
WARNING! Electrical Shock Hazard. Make sure the protective earthing conductor complies with technical standards and local safety
regulations. Because the leakage current exceeds 3.5 mA, IEC/EN 61800-5-1:2007 states that either the power supply must be automatically
disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least
10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may cause death or serious injury.
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer
for crimping.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
uMotor Application Precautions
nStandard Induction Motors
Low-Speed Range
The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of
such a motor decreases with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load
torque as the motor slows to prevent motor damage from overheat. Figure i.1 shows the allowable load characteristics for a
Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed
at low speeds.
50
3 6 60
60
70
80
90
100
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque
(%)
20
Figure i.1 Allowable Load Characteristics for a Yaskawa Motor
Insulation Tolerance
NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly
long wiring distances.
High-Speed Operation
NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
Contact the motor or machine manufacturer.
i.2 General Safety
18 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
The drive allows selection of high carrier PWM control.
• Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant
speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump Frequency
function to prevent continuous operation in the resonant frequency range.
• Mechanical resonance can occur with long motor shafts and in applications such as turbines, blowers, and fans with high
inertia loads.
Audible Noise
The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required.
When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running
from line power.
Synchronous Motors
• Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.
• Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have
this capability.
• A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter
settings and rotor position.
• The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the
drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.
Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:
• Contact Yaskawa or a Yaskawa agent for questions concerning applications with larger inertia.
• Use the Speed Search function to restart a coasting motor rotating over 200 Hz while in V/f Control.
Specialized Motors
Multi-Pole Motor
The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when
selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if
a regenerative overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.
Submersible Motor
The rated current of a submersible motor is greater than that of a standard motor, so select the drive accordingly. Use a motor
cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.
Explosion-Proof Motor
The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosion-
proof areas.
When attaching an encoder to an explosion-proof motor, make sure the encoder is also explosion-proof. Use an insulating
signal converter to connect the encoder signal lines to the speed feedback option card.
Geared Motor
Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low
speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range
of the motor or gear box.
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes a high-
frequency current to flow to the capacitors and can damage the capacitors. A split-phase start or a repulsion start can burn out
the starter coils because the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
Motor with Brake
Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side
of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor
brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.
i.2 General Safety
YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual 19

Notes on Power Transmission Machinery
Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to
operate at variable speeds. Continuous operation outside of the rated speeds can wear out lubrication material in gear boxes
and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine
damage. Note that operation above the rated speed can increase the noise generated by the machine.
uDrive Label Warning Example
Always heed the warning information listed in Figure i.2.
WARNING
●
●
●
●
●
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
After disconnecting from power
supply, please wait 5 minutes
before inspecting, performing
maintenance or wiring the
converter.
Risk of electric shock.
Hot Surfaces
Wait 5 minutes or longer
until the unit has cooled.
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
Figure i.2 Warning Information Example and Position
uWarranty Information
nRestrictions
The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to
be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
i.2 General Safety
20 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual