YOKOGAWA CENTUM CS 3000 User manual

Technical
Information
CENTUM CS 3000
Installation Guidance
TI 33Q01J10-01E
TI 33Q01J10-01E
©Copyright May 1998 (YK)
13th Edition Feb. 2009 (YK)
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: [phone] Fax.: [phone]

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TI 33Q01J10-01E
Introduction
The CENTUM CS 3000 (abbreviated as CS 3000) is a distributed control system
(abbreviated as DCS) for small to large plants.
This manual describes the requirements for installation (control room size and power
supply requirements), storage and transportation, and wiring.
I/O modules which can be installed to AFS10S/AFS10D, AFS20S/AFS20D, AFG10S/
AFG10D, AFG20S/AFG20D, and PFCS/PFCD are called RIOs; I/O modules installable to
AFS30S/AFS30D, AFS40S/AFS40D, AFG30S/AFG30D, AFG40S/AFG40D, and AFF50S/
AFF50D are called FIOs.
Chapter 1 System Installation Requirements
This chapter describes engineering specifications covering control room design/environment,
power supply system, grounding and noise prevention. For power consumption specifications
and list of consumable parts, see Chapter 4.
Chapter 2 Transportation, Storage and Installation
This chapter describes precautions in transit, unpacking and storage, such as humidity,
temperature change, and how to install cabinets and 19-inch rack mountable devices.
Chapter 3 Cabling
This chapter describes how to connect power, ground, signal and bus cables to the installed
devices, and how to connect optical fiber cables.
Chapter 4 Installation Specifications
This chapter covers power consumption and power dissipation, in-rush current, fuse and breaker
ratings, and parts that need replacement within 10 years. Read this section when deciding power
supply capacity.
Chapter 5 Post-installation Inspection and Environmental Preservation
This chapter describes items that must be checked before applying power and the precautions to
be taken to safeguard the environment after installing the system.
All Rights Reserved Copyright © 1998, Yokogawa Electric Corporation May 18, 2007-00

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TI 33Q01J10-01E
Safety Precautions
Safety, Protection, and Modification of the Product
• In order to protect the system controlled by the product and the product itself and ensure
safe operation, observe the safety precautions described in this instruction manual. We
assume no liability for safety if users fail to observe these instructions when operating the
product.
• If any protection or safety circuit is required for the system controlled by the product or for
the product itself, prepare it separately.
• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter
simply referred to as YOKOGAWA) when replacing parts or consumables.
• Modification of the product is strictly prohibited.
• The following symbols are used in the product and instruction manual to indicate that there
are precautions for safety:
Indicates that a caution must be given for operation. This symbol is placed on the product
where the user is recommended to refer to the instruction manual in order to protect the
operator and the equipment. In the instruction manuals you will find precautions to avoid
physical injury or death to the operator, including electrical shocks.
Identifies a protective grounding terminal. Before using the product, ground the terminal.
Identifies a functional grounding terminal. Before using the product, ground the terminal.
Indicates an AC supply.
Indicates a DC supply.
Indicates that the main switch is ON.
Indicates that the main switch is OFF.
Feb. 1, 2001-00

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TI 33Q01J10-01E
Symbol Marks of Installation Guidance
Throughout this Technical Information, you will find several different types of symbols are used to
identify different sections of text. This section describes these icons.
CAUTION
Identifies instructions that must be observed in order to avoid physical injury and electric
shock or death to the operator.
IMPORTANT
Identifies important information required to understand operations or functions.
TIP
Identifies additional information.
SEE
ALSO
Identifies a source to be referred to.
Feb. 1, 2001-00

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TI 33Q01J10-01E
Cautions for Safely Applying the Device
Wiring Power Cable
CAUTION
Connect the power cables according to the procedure in this document.
Power cables must conform to the safety standards of the country where the device is installed.
SEE
ALSO
For Wiring Power Cable, refer to 3.2, “Connecting Power.”
Earth Wiring
CAUTION
Ground the device following the procedure in this document to prevent from electric shock and to
minimize the noise.
SEE
ALSO
For Earth Wiring, refer to 3.3, “Connecting Ground Cable.”
Battery
CAUTION
• Must use Yokogawa designated batteries.
• Mounting and changing batteries must follow the procedure in the hardware instruction
manual for each device.
• When changing batteries while the power supply is not shutdown, do not put hands inside of
the device since it is danger of electric shock.
Dec. 25, 2002-00

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TI 33Q01J10-01E
Air Filter
CAUTION
Wash the air filters periodically (such as every three months). Use water and the neutral
detergent to clean the filter then reuse it after drying.
• Follow the procedure in the hardware instruction manual for each device to exchange the air
filter at the specified period.
SEE
ALSO
For Air Filter, refer to 4, “Installation Specification (data) Parts Durability.”
Fan Unit
CAUTION
When changing fan unit while the power supply is not shutdown, be careful not to touch other
parts so as to avoid electric shock.
SEE
ALSO
For Fan Unit, refer to 4, “Installation Specification (data) Parts Durability.”
Wiring I/O Cables
CAUTION
Wiring I/O cables must follow the procedure in this document.
• CSA 61010-1, CSA 60950-1 (100-120 V AC power) and EN 61010-1 (220-240 V AC power)
are recommended as the wiring material and wiring tools for wiring the I/O devices.
SEE
ALSO
For Wiring I/O Cables, refer to 3.5, “Connecting Signal Cable.”
Feb. 1, 2009-00

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TI 33Q01J10-01E
Power Distribution Board
CAUTION
Exchanging the fuses must follow the procedure in the hardware instruction manual for each
device since it has danger of electric shock.
• The fuses for exchange must be the Yokogawa designated fuses.
• Exchanging relay must follow the procedure in the hardware instruction manual for each
device so as to avoid electric shock.
SEE
ALSO
For Power Distribution Board, refer to 3.4, “Power and Ground Cable.”
Exchanging Relay
CAUTION
Exchanging relay must follow the procedure in the hardware instruction manual for each device
so as to avoid electric shock.
Exchanging Fuse
CAUTION
• The fuses for exchange must be the Yokogawa designated fuses.
• Switch off the power supply before exchanging the fuses.
Nov. 20, 2003-00

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TI 33Q01J10-01E
Maintenance
CAUTION
• The maintenance work for the devices described in this manual should be performed only
by the educated experts.
• When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it.
• During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge)
measures.
• If the existing caution label is dirty and illegible, prepare a new label (part number:T9029BX)
to replace it.
SEE
ALSO
For Maintenance, refer to 1.5.2, “Countermeasures against Static Electricity.”
Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of
description.
Dec. 25, 2002-00

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Trademark
Trademark
• CENTUM is a registered trademark of YOKOGAWA.
• “FOUNDATIOn” in “FOUNDATION fieldbus” is a registered trademark of Fieldbus Foundation.
• All other company and product names mentioned in this manual are trademarks or
registered trademarks of their respective companies.
• We do not use TM or ® mark to indicate those trademarks or registered trademarks in this
manual.
Nov. 20, 2003-00

Toc-1
TI 33Q01J10-01E
CENTUM CS 3000
Installation Guidance
Feb. 1, 2009-00
CONTENTS
TI 33Q01J10-01E 13th Edition
1. System Installation Requirements ......................................................... 1-1
1.1 Control Room Design ....................................................................................... 1-2
1.2 Control Room Environment ............................................................................. 1-5
1.3 Power Supply System ....................................................................................1-14
1.4 Grounding ........................................................................................................1-19
1.5 Noise Countermeasures ................................................................................1-26
1.5.1 Noise Sources and Noise Countermeasures ..................................1-27
1.5.2 Countermeasures against Static Electricity .....................................1-30
1.6 Cabling Requirements ....................................................................................1-31
1.7 Corrosive-gas Environment Compatibility ..................................................1-33
2. Transportation, Storage and Installation ............................................... 2-1
2.1 Precautions for Transportation ....................................................................... 2-2
2.2 Unpacking ..........................................................................................................2-6
2.3 Storage ...............................................................................................................2-8
2.4 Servicing Area ...................................................................................................2-9
2.5 Installation .......................................................................................................2-10
2.5.1 Installation on Floor .......................................................................... 2-11
2.5.2 Installing the Console Type HIS Side-by-Side .................................2-15
2.5.3 Installing Cabinets in a Side-by-Side Arrangement .........................2-20
2.5.4 19-inch Rack Mount Devices ...........................................................2-23
2.5.5 Desktop Equipment .........................................................................2-29
2.5.6 Desk (YAX101, YAX801) .................................................................2-30
2.5.7 Installing Control Bus Interface Card ...............................................2-31

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3. Cabling ...................................................................................................... 3-1
3.1 Cables and Terminals .......................................................................................3-2
3.2 Connecting Power ............................................................................................ 3-5
3.3 Connecting Ground Cable ............................................................................. 3-11
3.4 Power and Ground Cabling ...........................................................................3-12
3.5 Connecting Signal Cable ...............................................................................3-30
3.6 Connecting Signal Cables with Fieldnetwork I/O (FIO) ..............................3-49
3.6.1 Combination of Fieldnetwork I/O (FIO) and Terminal Blocks ..........3-49
3.6.2 List of Signal Cables for Connection with FIO ................................3-51
3.6.3 Connecting Signal Cables with FIO .................................................3-53
3.6.4 Implementation and Cable Connection of Fieldbus
Communication Module ALF111 ......................................................3-59
3.7 Connecting Signal Cables with Remote I/O (RIO) .......................................3-64
3.7.1 I/O Module Nests ............................................................................3-64
3.7.2 Signal Cables for Connection with RIO ...........................................3-65
3.7.3 Connecting Signal Cables with Analog I/O Modules .......................3-66
3.7.4 Connecting Signal Cables with Multipoint Control Analog I/O
Module AMC80 ................................................................................3-71
3.7.5 Connecting Signal Cables with Relay I/O Modules .........................3-73
3.7.6 Connecting Signal Cables with Multiplexer Modules
(Terminal Type) ................................................................................3-74
3.7.7 Connecting Signal Cables with Multiplexer Modules
(Connector Type) .............................................................................3-75
3.7.8 Connecting Signal Cables with Digital I/O Modules
(Terminal Type) ................................................................................3-76
3.7.9 Connecting Signal Cables with Digital I/O Modules
(Connector Type) .............................................................................3-77
3.7.10 Connecting Signal Cables with Communication Modules ...............3-78
3.7.11 Connecting the Fieldbus Cable and Handling the Shield Mesh for
Fieldbus Communication Module ACF11 ........................................3-85
3.7.12 Connecting Signal Cables with PROFIBUS Communication
Module ACP71 .................................................................................3-87
3.8 Connecting Bus Cable ...................................................................................3-88
3.9 Connecting Optical Fiber Cable ..................................................................3-106
3.10 Alarm and Contact I/O Cabling ....................................................................3-108
4. Installation Specifications ....................................................................... 4-1
5. Post-installation Inspection and Environmental Preservation ........... 5-1

1. System Installation Requirements 1-1
TI 33Q01J10-01E
1. System Installation Requirements
This section describes installation requirements such as environmental conditions,
required space and layout considerations, power consumption, cabling and grounding.
Dec. 25, 2002-00

1. System Installation Requirements 1-2
TI 33Q01J10-01E
1.1 Control Room Design
The control room, in which the system control equipment is to be installed, should be
designed in accordance with the following conditions:
General
In designing a control room, ensure adequate floor strength and air conditioning including dust-
and moisture-proofing.
SEE
ALSO
• 1.1 Control Room Design Air Conditioner
• 1.2 Control Room Environment Air Purity
Applied Standards (Table JEIDA-63-2000 Classification of
Installation Environment Specifications)
Floor Strength and Space
The floor should have adequate strength, and you should design the layout in accordance with
the weight and size of equipment to be installed.
SEE
ALSO
• For the maintenance space required, refer to 2.4, “Servicing Area.”
• For the weight and dimensions of standard equipment, refer to “External Dimensions” (TI 33Q01J10-02E).
Floor Structure
To prevent damage to cables by operators and maintenance equipment, do not lay cables on the
floor.
Lay cables under the floor as follows:
• Provide an “accessible” floor which also facilitates maintenance work.
• Make cable pits under the floor if it is concrete.
Flooding- & Dust-proof Floor
To protect equipment and cables, design a flooding-proof floor.
After the cabling is completed, seal all cable conduits using putty to prevent intrusion of dust,
moisture, rats, and insects into the equipment.
Nov. 20, 2003-00

1. System Installation Requirements 1-3
TI 33Q01J10-01E
Clearance From The Wall and The Floor Surface
There are ventilation holes on the front and rear doors of the cabinets (AFS40S/AFS40D,
AFG40S/AFG40D, ACB41, AFS20S/AFS20D, AFG20S/AFG20D, and ACB21). To ensure good
air ventilation and easy maintenance, provide a clearance of at least 1000 mm (including the
service areas) from the wall to the front and rear doors of the cabinets. Also make sure the height
of the ceiling is at least 2400 mm from the floor. For a console HIS (LPCKIT or YPCKIT), a desk
(YAX101, YAX801), provide a clearance of at least 1000 mm from the wall to the rear of the unit
for heat release and easy maintenance.
Current flow Wall
1000
mm
or
more
2400 mm
or more
Ceiling
Floor surface
F010101.ai
Ventilation
holes
Side of
Cabinet
Filters (outside)
and fans (inside)
Cabinet Cabinet
Figure Wall Clearance and Ceiling Height
Illumination
The illumination level around a display unit should be 700 to 1500 lux (target illumination level:
1000 lux). The illumination level inside the control room should be reasonably uniform. Select
proper light fixtures and install them in positions where they don’t cause glare on the CRT
displays and LCDs.
TIP REFERENCE (Illumination standards):
For ultra-precision work: 1500 to 3000 lux (illumination level: 2000)
For precision work: 700 to 1500 lux (illumination level: 1000)
For ordinary work: 300 to 700 lux (illumination level: 500)
For non-detail work: 150 to 300 lux (illumination level: 200)
Passages, warehouses: 30 to 150 lux (illumination level: 50 to 100)
(Source: JIS Z9110)
Oct. 22, 2007-00

1. System Installation Requirements 1-4
TI 33Q01J10-01E
Outlets for Maintenance
Outlets (approx. 1.5 kVA) for measurement devices should be provided near the installed
equipment for maintenance.
Telephone
Telephones should be installed for communications with related stations.
Air Conditioner
The air conditioner should be operated following the conditions below to prevent dew condensing
on the installed equipment:
• Keep the change of temperatures within ±10 °C/h.
• Install air conditioner away from equipment.
• Install substitute air conditioners to prevent dew condensing as a result of temperature rise
or fall if an air conditioner fails.
Windows
Close the windows of the control room. If a draft comes in around the windows, seal around the
windows.
Opening the window while air conditioning is running may result in condensation forming, or let in
dust or corrosive gas, adversely affecting the installed equipment. Windows on the sea side must
be closed to keep out salt air.
Install blinds, if necessary, to prevent sunlight reflecting from CRT displays and LCDs.
Side-by-Side Cabinet Installation
When cabinets are placed side by side, make sure of their ventilation system.
For cabinet ventilation system, we have air-cooling without blower and with blower. Moreover,
either blast fan pressurization (door fan) or exhaust fan (ceiling fan) is used for air-cooling with
blower.
As cabinets with the same ventilation system can be placed side by side, group them according
to ventilation system and place them in the same group side by side with side board.
CENTUM VP, CENTUM CS 3000 and CENTUM CS cabinets get air from the bottom front
and rear of the cabinet doors, and emit air from the top front and rear of the doors, using a “fan
pressurization” system. On the other hand, CENTUM-XL cabinets get air from rear of the doors,
and emit air from the top of the cabinets, using an “exhaust fan” system.
When cabinets with different ventilation systems are placed side by side without using side
board, a special partition board must be placed between cabinets. For the board, please contact
Yokogawa sales.
Sep. 30, 2008-00

1. System Installation Requirements 1-5
TI 33Q01J10-01E
1.2 Control Room Environment
This section describes environmental conditions of the control room to operate the
system safely, and stably over a long period of time.
It is recommended that user have the control room environment assessment. Consult
Yokogawa sales for the assessment if necessary.
Temperatures and Humidity
When equipment is brought from the place out of operational temperature range to the place in
operational temperature range, bring it without a package, keep it within temperature change rate
and avoid condensation. Keep ambient temperature within operational temperature range and
leave it for more than three hours before starting operation.
Under normal operation, the rate of change of ambient temperatures should be within 10 °C/h. All
the equipment should be kept out of direct sunlight.
SEE
ALSO
See “Table of Equipment Installation Specifications” in this section, for the temperatures and humidity limits for
operating and storing this equipment.
Condensation
Prevent condensation. If condensation occurs, or its trace is found on the control room
equipment, contact Yokogawa.
SEE
ALSO
See “Section 2.3 Storage” for more information.
Sep. 30, 2008-00

1. System Installation Requirements 1-6
TI 33Q01J10-01E
Vibration
Vibration in the control room should be limited as follows:
• For vibration frequency up to 14 Hz: Limit displacement amplitude to 0.25 mm or less.
• For vibration frequency over 14 Hz: Limit acceleration to 2 m/s2 or less.
The following is the relationship of the vibration frequency, displacement amplitude, and
acceleration:
Acceleration (m/s2) = 42x A x F2 x 10-3 A: Displacement amplitude (mm) F: Frequency (Hz)
F010201.ai
The allowable range of displacement amplitude is shown below. Consult our engineer if complex
vibrations are involved.
0.3
0.2
0.1
10 11 12 13 14 15 16 17 18 19 20 21
mm
Hz
Allowable range
Vibration frequency
Displacement
amplitude
F010202.ai
Figure Range of Allowable Displacement Amplitude
Air Purity
The dust in the control room should be kept below 0.3 mg/m3. Avoid corrosive gas such as
hydrogen sulfide (H2S), sulfur dioxide (SO2), chlorine, and conductive dust such as iron powder
and carbon.
The allowable content of H2S, SO2, or any other corrosive gas varies with temperatures, humidity,
or existence of other corrosive gas. Consult Yokogawa if corrosive gas exists.
Magnetic Field
Do not install the CRT near cables with heavy current flowing or in the magnetic field of a power
supply. If installed in such locations, the display may be distorted or its colors may be affected by
the magnetic fields.
May 18, 2007-00

1. System Installation Requirements 1-7
TI 33Q01J10-01E
Electric field strength (Electric wave condition)
For the proper and stable operation of this system, the electric field strength of the location for the
equipment should be controlled as following:
3 V/m or less (26 MHz to 1.0 GHz)
3 V/m or less (1.4 to 2.0 GHz)
1 V/m or less (2.0 to 2.7 GHz)
In case of the usage of wireless equipment such as transceiver nearby this system, note as
following:
• The door of this system should be closed.
• In case of the usage of transceiver with 3 W or less, the distance from this system should be
kept 1 m or more, with 10 W or less, 2 m or more.
• As for the usage of wireless equipment with 1 W or less such as mobile-telephone, PHS,
wireless telephone or LAN equipment, the distance should be kept 1 m or more. Attention
should be paid to the micro wave radiated from mobile-telephone or PHS even out of usage.
Following formula represents the electric field strength. However, the calculated value requests
ideal environment. Worse conditioned environment should be taken into consideration. In case
some wireless equipment is used nearby this system, this formula would be useless. The value
calculated through this formula should be considered noting other than reference.
E=d
k P E: Electric field strength (V/m)
k: Coefficient (0.45 to 3.35; average 3.0)
P: Radiation power (W)
d: Distance (m) F010203.ai
Installation Specification
Installable altitude: up to 2000 m above sea level
IEC 61010-1 installation category: II (*1)
IEC 61010-1 pollution level: 2 (*2)
*1: Also called overvoltage category. Covers impulse withstanding voltage. Class II applies to electrical equipment.
*2: Level of adhesion of solid, liquid, gas, and other foreign substances which reduce insulation resistance. Level 2 applies to
ordinary indoor atmosphere.
SEE
ALSO
See “Installation Environment Specifications” at the end of this chapter.
Feb. 1, 2009-00

1. System Installation Requirements 1-8
TI 33Q01J10-01E
Measurement Categories
Regarding to the measurement inputs, to meet the requirements of the device the following
specification must be satisfied:
IEC 61010-1 Category: I
The rated transient overvoltage of the measurement category I is 1500 V.
Note: This equipment has Measurement category I, therefore do not use the equipment for measurements within measurement
categories II, III and IV.
• Measurement category I
Measurement category I is for measurements performed on circuits not directly connected
to MAINS.
• Measurement category II
Measurement category II is for measurements performed on circuits directly connected to
the low voltage installation.
• Measurement category III
Measurement category III is for measurements performed in the building installation.
• Measurement category IV
Measurement category IV is for measurements performed at the source of the low-voltage
installation.
Applied Standards
The CS 3000 system complies with the standards shown below.
IMPORTANT
Different standards are applied according to the types of equipment. For details, refer to the
hardware General Specifications (GS) for each equipment.
Safety Standards (*1)
[CSA]
CSA C22.2 No.61010-1
[CE Marking] Low Voltage Directive
EN 61010-1
*1: To conform to the safety standards and the EMC conformity standards, install the 19-inch rack mountable type devices in a
keyed metallic cabinet.
Feb. 1, 2009-00