YOKOGAWA Centum VP Manual
Technical
Information
[Release 6]
CENTUM VP
Installation Guidance
TI 33J01J10-01EN
TI 33J01J10-01EN
©Copyright Mar. 2015 (YK)
12th Edition Mar. 2019 (YK)
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
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TI 33J01J10-01EN
Introduction
The CENTUM VP is a distributed control system (abbreviated as DCS) for small to large
plants.
This manual describes the requirements for installation (control room size and power
supply requirements), storage and transportation, and wiring.
Chapter 1 System Installation Requirements
and list of consumable parts, see Chapter 4.
Chapter 2 Transportation, Storage and Installation
This chapter describes precautions in transit, unpacking and storage, such as humidity,
Chapter 3 Cabling
This chapter describes how to connect power, ground, signal and bus cables to the installed
ratings, and parts that need replacement within 10 years. Read this section when deciding power
supply capacity.
This chapter describes items that must be checked before applying power and the precautions to
Mar. 6, 2015-00
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TI 33J01J10-01EN
Safety Precautions
n Safety,Protection,andModicationoftheProduct
• In order to protect the system controlled by the product and the product itself and ensure
product.
• If any protection or safety circuit is required for the system controlled by the product or for
the product itself, prepare it separately.
• Do not use the accessories (Power supply cord set, etc.) that came with the product for any
other products.
• The following symbols are used in the product and instruction manual to indicate that there
are precautions for safety:
Indicates that caution is required. This symbol for the Product indicates the possibility
of dangers such as electric shock on personnel and equipment, and also indicates
that the user must refer to the User’s Manuals for necessary actions. In the
contacted.
using the Product, you must ground this terminal.
Indicates an AC supply.
Indicates a DC supply.
Oct. 5, 2018-00
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TI 33J01J10-01EN
nSymbol Marks of Installation Guidance
WARNING
CAUTION
shock or death to the operator.
IMPORTANT
TIP
SEE
ALSO
Apr. 21, 2017-00
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TI 33J01J10-01EN
nCautions for Safely Applying the Device
lWiring Power Cable
WARNING
Connect the power cables according to the procedure in this document.
SEE
ALSO
lEarth Wiring
WARNING
minimize the noise.
SEE
ALSO
lTightening Torque of Screws
IMPORTANT
described in the User’s Manuals.
Table Table of Recommended Tightening Torque
Nominal diameter of a screw M2.6 M3 M3.5 M4 M5 M6 M8 M10
Recommended tightening torque
(N•m) 0.35 0.6 0.8 1.2 2.8 3.0 12.0 24.0
Apr. 21, 2017-00
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TI 33J01J10-01EN
lBattery
CAUTION
• Must use Yokogawa designated batteries.
• Mounting and changing batteries must follow the procedure in the hardware instruction
lAir Filter
CAUTION
SEE
ALSO
lFan Unit
CAUTION
SEE
ALSO
lWiring I/O Cables
CAUTION
SEE
ALSO
Apr. 21, 2017-00
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lConnecting Devices
IMPORTANT
lPower Distribution Board
WARNING
Exchanging the fuses must follow the procedure in the hardware instruction manual for each
• The fuses for exchange must be the Yokogawa designated fuses.
• Exchanging relay must follow the procedure in the hardware instruction manual for each
SEE
ALSO
lExchanging Relay
CAUTION
lExchanging Fuse
WARNING
• The fuses for exchange must be the Yokogawa designated fuses.
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lMaintenance
CAUTION
by the educated experts.
• During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge)
measures.
• If the existing caution label is dirty and illegible, prepare a new label (part number:T9029BX)
to replace it.
SEE
ALSO
nDrawing Conventions
description.
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Trademark
nTrademark
Corporation.
• Ethernet is a registered trademark of XEROX Corporation.
• All other company or product names appearing in this manual are trademarks or registered
manual.
June 15, 2018-00
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CENTUM VP
Installation Guidance
Mar. 29, 2019-00
CONTENTS
TI 33J01J10-01EN 12th Edition
1. System Installation Requirements ......................................................... 1-1
1.1 Control Room Design....................................................................................... 1-2
1.2 Control Room Environment............................................................................. 1-5
1.3 Power Supply System .................................................................................... 1-13
1.4 Grounding........................................................................................................ 1-18
1.5 Noise Countermeasures ................................................................................ 1-22
1.5.1 Noise Sources and Noise Countermeasures..................................1-22
1.5.2 Countermeasures against Static Electricity..................................... 1-25
1.6 Cabling Requirements.................................................................................... 1-26
1.7 Corrosive-gas Environment Compatibility .................................................. 1-28
1.8 Compliance with Marine Standards.............................................................. 1-32
2. Transportation, Storage and Installation............................................... 2-1
2.1 Precautions for Transportation ....................................................................... 2-2
2.2 Unpacking.......................................................................................................... 2-7
2.3 Storage............................................................................................................... 2-8
2.4 Servicing Area ................................................................................................... 2-9
2.5 Installation ....................................................................................................... 2-10
..........................................................................2-10
2.5.2 Installing Cabinets in a Side-by-Side Arrangement......................... 2-14
........................................................... 2-17
............................................................ 2-21
..................................................................2-25
Box ...................................................................................................2-28
2.5.7 Desktop Equipment .........................................................................2-54
2.5.8 Installing Control Bus Interface Card............................................... 2-54
3. Cabling....................................................................................................... 3-1
3.1 Cables and Terminals ....................................................................................... 3-2
3.2 Connecting Power ............................................................................................ 3-5
3.3 Connecting Ground Cable ............................................................................. 3-13
3.4 Power and Ground Cabling ........................................................................... 3-14
3.5 Connecting Signal Cable ............................................................................... 3-39
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3.6 Connecting Signal Cables with Fieldnetwork I/O (FIO) .............................. 3-59
.......... 3-59
................................3-61
................................................. 3-64
................................................................................ 3-71
3.7 Signal Connections of N-IO I/O Unit ............................................................. 3-76
......................................................................... 3-76
3.7.2 Base Plate for Adaptor ...................................................................3-76
3.7.3 Adaptors (for A2BN3D) ...................................................................3-81
3.7.4 Base Plate for Barrier ......................................................................3-91
3.8 Signal Connections of N-IO I/O Unit (For RIO System Upgrade)............... 3-94
.......................................................................... 3-94
.........................................................................3-94
3.8.3 Adaptors (for A2BA3D) ....................................................................3-97
3.9 Connecting Bus Cable ................................................................................. 3-114
3.10 House Keeping Unit Connection (FIO system)..........................................3-129
3.11 Alarm and Contact Output Cabling.............................................................3-130
3.12 Connecting input devices such as operation keyboard ..........................3-132
4. InstallationSpecications....................................................................... 4-1
5. Post-installation Inspection and Environmental Preservation........... 5-1
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1. System Installation Requirements 1-1
TI 33J01J10-01EN
1. System Installation Requirements
This section describes installation requirements such as environmental conditions,
required space and layout considerations, power consumption, cabling and grounding.
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1. System Installation Requirements 1-2
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1.1 Control Room Design
The control room, in which the system control equipment is to be installed, should be
designed in accordance with the following conditions:
nGeneral
SEE
ALSO
• 1.1 Control Room Design Air Conditioner
nFloor Strength and Space
the weight and size of equipment to be installed.
SEE
ALSO
nFloor Structure
nFlooding- & Dust-proof Floor
moisture, rats, and insects into the equipment.
Mar. 6, 2015-00
1. System Installation Requirements 1-3
TI 33J01J10-01EN
nClearance From The Wall and The Floor Surface
Current flow Wall
1000
mm
or
more
2400 mm
or more
Ceiling
Floor surface
F010101.ai
Ventilation
holes
Side of
Cabinet
Filters (outside)
and fans (inside)
Cabinet Cabinet
Figure Wall Clearance and Ceiling Height
nIllumination
TIP
(Source: JIS Z9110)
nOutlets for Maintenance
equipment for maintenance.
nTelephone
Telephones should be installed for communications with related stations.
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1. System Installation Requirements 1-4
TI 33J01J10-01EN
nAir Conditioner
on the installed equipment:
• Install air conditioner away from equipment.
or fall if an air conditioner fails.
nWindows
Close the windows of the control room. If a draft comes in around the windows, seal around the
windows.
Opening the window while air conditioning is running may result in condensation forming, or let in
be closed to keep out salt air.
nSide-by-Side Cabinet Installation
either blast fan pressurization (door fan) or exhaust fan (ceiling fan) is used for air-cooling with
blower.
CENTUM VP, CENTUM CS 3000 and CENTUM CS cabinets get air from the bottom front
and rear of the cabinet doors, and emit air from the top front and rear of the doors, using a “fan
pressurization” system. On the other hand, CENTUM-XL cabinets get air from rear of the doors,
and emit air from the top of the cabinets, using an “exhaust fan” system.
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1. System Installation Requirements 1-5
TI 33J01J10-01EN
1.2 Control Room Environment
This section describes environmental conditions of the control room to operate the
system safely, and stably over a long period of time.
It is recommended that user have the control room environment assessment. Consult
Yokogawa for the assessment if necessary.
nTemperatures and Humidity
operational temperature range, bring it without a package, keep it within temperature change rate
the equipment should be kept out of direct sunlight.
SEE
ALSO
operating and storing this equipment.
nCondensation
equipment, contact Yokogawa.
SEE
ALSO
See “Section 2.3 Storage” for more information.
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1. System Installation Requirements 1-6
TI 33J01J10-01EN
nVibration
Vibration in the control room should be limited as follows:
2or less.
acceleration:
Acceleration
(m/s2) = 4π2 x A x F2x 10-3
A: Displacement amplitude (mm)
F: Frequency (Hz)
F010201.ai
The allowable range of displacement amplitude is shown below. Consult Yokogawa if complex
0.3
0.2
0.1
10 11 12 13 14 15 16 17 18 19 20 21
mm
Hz
Allowable range
Vibration frequency
Displacement
amplitude
F010202.ai
Figure Range of Allowable Displacement Amplitude
nAir Purity
3
2S), sulfur dioxide (SO2
and carbon.
The allowable content of H2S, SO2
nMagnetic Field
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1. System Installation Requirements 1-7
TI 33J01J10-01EN
n Electriceldstrength(Electricwavecondition)
equipment should be controlled as following:
following:
• The door of this system should be closed.
wireless telephone or LAN equipment, the distance should be kept 1 m or more. Attention
calculated through this formula should be considered noting other than reference.
E
=d
k P
E : Electric field strength (V/m)
k : Coefficient (0.45 to 3.35; average 3.0)
P : Radiation power (W)
d : Distance (m)
F010203.ai
June 30, 2016-00
1. System Installation Requirements 1-8
TI 33J01J10-01EN
n InstallationSpecication
Other than N-IO node: Altitude of up to 2000 m
Category I
not more than 33 V AC, 70 V DC.
Category II
exceeding 33 V AC or 70 V DC.
SEE
ALSO
nMeasurement Categories
The category of the equipment applies to O (Other) in the following table.
Note: Do not use the equipment for measurements within measurement categories II, III and IV.
Table Measurement category
No.
Applicable Standard
Description
IEC/EN 61010-2-030
CAN/CSA-C22.2 No.61010-2-030
No.1
connected to MAINS.
No.2 Measurement category II
No.3 Measurement category III
No.4 Measurement category IV
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