YOKOGAWA VJRK User manual

User’s
Manual
1
Thank you for purchasing the JUXTA Signal Conditioner.
Please read through this manual before use for correct handling.
2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 Japan
http://www.yokogawa.com/ns/juxta/im/
You can download the latest manuals from the following website:
IM 77J01R21-01E
3rd Edition Feb. 2017 (YK)
CAUTIONARY NOTES FOR SAFE USE OF THE
PRODUCT
This User’s Manual should be carefully read before installing and
operating the product. Please keep this User’s Manual for future
reference.
For more information of the safety precautions, please refer to the
“Precautions on the Use of the JUXTA Series (IM 77J01A00-91Z1)”.
The related manuals and general specications are shown in the
table below.
Doc. Name Doc. Number
Precautions on the Use of the JUXTA Series (User’s Manual) IM 77J01A00-91Z1
Model VJRK Limit Alarm for RTD Input (User’s
Manual)
IM 77J01R21-01E
(This manual)
Model VJRK Limit Alarm for RTD Input (General
Specifications)
GS 77J01R21-01E
User’s manuals in the above table are essential parts of the
product; keep it in a safe place for future reference.
This manual is intended for the following personnel;
• Engineers responsible for installation, wiring, and maintenance
of the equipment.
• Personnel responsible for normal daily operation of the
equipment.
The following symbol is used on the product and in this manual to
ensure safe usage.
WARNING
Calls attention to actions or conditions that could
cause serious or fatal injury to the user, and indicates
precautions that should be taken to prevent such
occurrences.
CAUTION
Calls attention to actions or conditions that could
cause injury to the user or damage to the instrument
or property and indicates precautions that should be
taken to prevent such occurrences.
CHECKING THE PRODUCT SPECIFICATIONS
AND THE CONTENTS OF THE PACKAGE
(1)ModelandSpecicationsCheck
Check that the model and specications indicated on the
nameplate attached to the side face of the main unit are as
ordered.
(2) Contents of the Package
Check that the package contains the following items:
• VJRK: 1
Standard Accessories:
• Tag number label: 1 sheet
• Range label: 1 sheet
• User’s manual (IM 77J01R21-01E, this manual): 1 copy
• User’s manual (IM 77J01A00-91Z1): 1 copy
GENERAL
This plug-in type Limit Alarm for RTD input receives RTD signal.
• Each parameter setting can be changed using a PC (VJ77 PC-
based Parameters Setting Tool) or the Handy Terminal (JHT200 ).
MODEL AND SUFFIX CODES
Model Sufxcodes Description
VJRK -0 2 x -x T 0 0 /x Limit Alarm for RTD Input
Fixed
code -0 Always -0
Output
conguration 22 outputs
Power supply 6100-240 V AC/DC*1
715-30 V DC*2
Input signal
-1 Pt100 (ITS-90)
-2 JPt100 (JIS'89)
-3 Pt50 (JIS'81)
-4 Pt100 (IPTS-68)
Output signal TAlarm output (2 relay contacts)
Fixed code 0Always 0
Fixed code 0Always 0
Option
/SN
No socket (with socket if not specied)
/C0 HumiSeal coating
/FB Fuse bypass
/DF Fahrenheit display function
*1: Operating range: 85 to 264V AC/DC
*2: Operating range: 12 to 36V DC
*3: DC voltage signal or DC current signal
1. MOUNTING METHODS
CAUTION
●Plug/disconnect the main unit into/from the
socket vertically to the socket face. Otherwise the
terminals may bend and it may cause bad contact.
●The converter shall not tilt 5 degrees or more in
either direction when installed.
●When the converter is not connected to the socket,
it is necessary to protect the socket against ingress
of dust to the connector part.
●Keep this product in a conductive bag when
plugged out, during transport or storage.
1.1 Wall Mounting
Loosen the main unit-xing screw to disconnect the main unit
from the socket. Next, anchor the socket onto the wall with
screws. Then, plug the main unit into the socket and secure the
main unit with the main unit-xing screw.
Main
unit-fixing
screw
Socket
Main unit
Hole for main
unit-fixing screw
Mounting
screws
<Mounting Dimensions>
Unit: mm
29.5 or more
22±0.2
59±0.3
2-M4 or
2-ø4.5 or more
Model VJRK
Limit Alarm
for RTD Input

2IM 77J01R21-01E 3rd Edition Feb.20 2017-00
1.2 DIN Rail Mounting
Locate the VJRK so that the DIN rail ts into the upper part of the
DIN-rail groove at the rear of the socket, and fasten the socket
using the slide lock at the lower part of the socket.
DIN
rail
Fit into
here
Push
DIN rail
(Rear of the socket)
Slide lock
DIN rail
1.3 Mounting Using a Multi-mounting Base
For mounting using a multi-mounting base, see the Instruction
Manual for VJCE (VJ Mounting Base).
1.4 Using a Duct
Wiring duct should be installed at least 30 mm away from the top
and bottom faces of the main unit.
2. INSTALLATION LOCATIONS
• Avoid the following environments for installation locations:
Areas with vibrations, corrosive gases, dust, water, oil,
solvents, direct sunlight, radiation, a strong electric eld,
and/or a strong magnetic eld, direct radiant heat, wind,
temperature uctuation, 2,000 m or more above sea level.
• If there is any risk of a surge being induced into the power line
and/or signal lines due to lightning or other factors, a dedicated
lightning arrester should be used as protection for both the
product and a eld-installed device.
• Operating temperature/humidity range: -10 to 55°C (-10
to 45°C for side-by-side mounting*)/5 to 90%RH (no
condensation)
* If the previous model (style S3.xx earlier) is installed
together, the ambient temperature is 0 to 40°C.
• Continuous vibration: (at 5 to 9 Hz) Half amplitude of 3 mm or
less (at 9 to 150 Hz) 9.8m/s2or less, 1 oct/min for 90 minutes
each in the three axis directions
• Impact: 98 m/s2 or less, 11 ms, 3 axes, 6 directions, 3 times
each
3. EXTERNAL WIRING
WARNING
●To avoid the risk of an electric shock, turn off the
power supply and use a tester or similar device to
ensure that no power is supplied to a cable to be
connected, before carrying out wiring work.
●Do not operate the product in the presence of
ammableorexplosivegasesorvapors.Todosois
highly dangerous.
●Useoftheproductignoringthespecicationsmay
cause overheating or damage. Before turning on
the power, ensure the following:
••Power supply voltage and input signal value
applied to the product should meet the required
specications.
••The external wiring to the terminals and wiring to
ground are as specications.
Wiring should be connected to the terminals on the socket of the
VJRK. The terminals for external connections are of M3 screws.
Use crimp-on lugs for connections to the terminals.
• It is recommended that signal wires have a nominal cross-
sectional area of 0.5 mm2 or thicker, while the power cable has
a nominal cross-sectional area of 1.25 mm2or thicker.
1011
3 2 1
4
56
789
11
10
8
GND
L +
ALM2 (NO)
COM
ALM1 (NO)
COM
Input signal
N–
Power supply Alarm-1 output signal
Alarm-2 output signal
3
1
4
A
B
B
5
2
9
7
CAUTION
●The product is sensitive to static electricity;
exercisecareinoperatingit.Beforeyouoperate
the product, touch a nearby metal part to discharge
static electricity.
●Ifaninductance(L)loadsuchasauxiliaryrelaysor
solenoid valves is used, always insert a spark killer
fordiminishingsparks,suchasaCRlteroradiode
in parallel with the inductance load. Otherwise a
malfunction or relay failure may occur. Refer to the
following guidelines for a capacitor and resistor:
Capacitor : 0.5 to 1 μF with respect to a contact current
of 1 A
Resistor: 0.5 to 1 Ω with respect to a contact voltage of
1 V
●The power line and input/output signal lines should
be installed away from noise-generating sources.
Otherwise accuracy cannot be guaranteed.
●Make sure to earth ground the ground terminal
through minimum resistance. The length and
thickness of the grounding cable should be as
short and thick as possible. Directly connect the
lead from the ground terminal (terminal no. 8) of
the product to the ground. Do not carry out daisy-
chained inter-ground terminal wiring.
●If the ambient temperature is 50 °C or more, please
use the cable that the rated temperature is 70 °C or
more.
4. DESCRIPTION OF FRONT PANEL AND
CONNECTION OF SETTING TOOLS
4.1 Front Panel
The communications connector on the front panel is used for
setting up parameters using a PC (VJ77 PC-based Parameters
Setting Tool) or the Handy Terminal (JHT200). The alarm indicator
lamps for alarm 1 and alarm 2 light up if an alarm occurs.
Alarm indicator lamp
(for alarm 1)
Communication connector
Alarm indicator lamp
(for alarm 2)

3IM 77J01R21-01E 3rd Edition Feb.20 2017-00
4.2 Connecting the Setting Tools
Connect the modular jack conversion adapter to the JUXTA
communication cable with 5-pin connector and then connect this
adapter to the communication connector of JUXTA.
JUXTA communication
cable with 5-pin
connector
Modular jack
conversion
adapter
Dedicated adapter
Dedicated cable
<How to connect with the setting tool>
JUXTA
VJ Series
PC with the
VJ77 installed
JHT200
Handy Terminal
• Use the VJ77 of version R2.02.01 or later.
• The modular jack conversion adapter does not come with the
JHT200 Handy Terminal. It is sold separately.
5. SETTING PARAMETERS
Set the parameters using a PC (VJ77 PC-based Parameters
Setting Tool) or the Handy Terminal (JHT200). Refer to the list
of parameters in this manual and the user’s manual for VJ77
PC-based Parameters Setting Tool (IM 77J01J77-01E) or JHT200
Handy Terminal (IM 77J50H01-01EN).
CAUTION
For the input sensor type, input type and temperature
unit, the default values of the input range, alarm setpoints
and others are pre-dened according to the values to be
selected. Set the parameters as follows.
1. Settings related to inputs: Set the parameters in order
starting with (1).
(1) Input sensor type
(2) Input type
(3) Temperature unit
(4) Input range
2. Before setting the parameters related to alarm output
and making the adjustments such as wiring resistance
correction and output correction, set the parameters
described in 1 above.
If setting the parameters (1) to (3) in 1 above after set-
ting the parameters related to alarm output or making
the adjustment, the setpoint will be changed or the
adjustment will be reset to the default.
5.1 Settings Related to Input
5.1.1 Input Type and Temperature Unit
Select the RTD type to use from among Pt100-90, Pt100-68,
JPt100 and Pt50 in [D09: RTD TYPE].
• Pt100-90: ITS-90 (R0=100 Ω, R100/R0=1.3851)
• Pt100-68: IPTS-68 (R0=100 Ω, R100/R0=1.3850)
• JPt100: JIS’89 (R0=100 Ω, R100/R0=1.3916)
• Pt50: JIS’81
Select the temperature unit to use in [D21: UNIT].
5.1.2 Input Range
Set the 0% value of input range in [D24: INPUT1 L_RNG]
and the 100% value of input range in [D25: INPUT1 H_RNG]
numerically within the specied range.
Input type Pt100
(ITS-90)
Pt100
(IPTS-68)
JPt100
(JIS'89)
Pt50
(JIS'81)
Measurable
range (°C) –200 to 850 –200 to 660 –200 to 510 –200 to 649
5.1.3 Burnout
Select the direction of burnout action from among UP, DOWN
and OFF in [D39: BURN OUT].
5.1.4 Software Filter
Set the software lter in [D57: S/W FILTER].
OFF, LOW, MIDDLE, HIGH (default value: OFF)
When LOW, MIDDLE, or HIGH is selected, a rst-order lter
equivalent to 100 ms, 300 ms, or 1 s is inserted in the input.
5.1.5 Wiring Resistance Correction
When an error occurs due to the inuence of the input wiring
resistance, the input can be corrected. Apply a stable input as
shown below and select EXECUTE in [P01: WIRING R]. The
correction is also required when the direction of burnout action
is changed from UP (DOWN) to DOWN (UP) or the wiring for
input is changed.
VJRK
VJ77
or
JHT200
Short-circuit at the cable end.
5.2 Settings Related to Alarm Output
5.2.1 Alarm Setpoint
Set the alarm setpoints of alarm 1 and alarm 2 in [E01: SET
POINT1] and [E02: SET POINT2] numerically.
• Setting range: 0 to 100% of input range
• Setting resolution: 4 signicant digits
5.2.2 Direction of Alarm Action
Select the direction of alarm-1 action and that of alarm-2
action from among HIGH ALM (high-limit alarm) and LOW
ALM (low-limit alarm) in [E05: ALM1 ACTION] and [E06:
ALM2 ACTION].
• To activate alarm status when input signal ≥ alarm setpoint,
select HIGH ALM.
• To activate alarm status when input signal ≤ alarm setpoint,
select LOW ALM.
5.2.3 Hysteresis
Set the alarm-1 and alarm-2 hysteresis in [E07:
HYSTERESIS1] and [E08: HYSTERESIS2]. Hysteresis is a
value added to the alarm setpoint in order for an alarm status
to be released (to normal) after the alarm status has been
activated. The alarm status will be released in the following
conditions, depending on the direction of alarm action.
* When HIGH ALM (high-limit alarm) is set: Alarm is released
when input signal < (alarm setpoint - hysteresis).
* When LOW ALM (low-limit alarm) is set: Alarm is released
when input signal > (alarm setpoint + hysteresis).
• Setting range: 0 to 100% of input range
• Setting resolution: 4 signicant digits
5.2.4 Alarm ON Delay and Alarm OFF Delay
Set the alarm-1 and alarm-2 ON delays in [E11: ON DELAY1]
and [E12: ON DELAY2] and then alarm-1 and alarm-2 OFF
delays in [E13: OFF DELAY1] and [E14: OFF DELAY2].
An alarm ON delay is the condition monitoring time from the
establishment of alarm conditions to its output; an alarm OFF
delay is the condition monitoring time from the establishment
of return-to-normal conditions to its output.
• Setting range: 0 to 999 seconds
• Setting resolution: 1 second (However, about 0.2 second is
to be added to the set time to prevent wrong operation.)
For example, when an alarm ON delay is set to 1 second,
alarm output is generated if alarm status continues for 1
second or more after the input value exceeds the alarm
setpoint. Further, when an alarm OFF delay is set to 2
seconds, alarm output is released if normal condition
continues for 2 seconds or more after the input value has
returned to normal from the alarm status.
5.2.5 Direction of Relay Action
Select the direction of relay energizing in alarm-1 normal
condition and alarm-2 normal condition from among NRM DE-
ENERGIZED (de-energized under normal condition) and NRM
ENERGIZED (energized under normal condition) in [E15: RL1
ACTION] and [E16: RL2 ACTION] and set them.

4IM 77J01R21-01E 3rd Edition Feb.20 2017-00
6. DESCRIPTION OF ALARM ACTIONS
This chapter describes examples of alarm actions under the
following conditions.
Item Alarm 1 Alarm 2
Parameter Setpoint Parameter Setpoint
Direction of
alarm action
E05 : ALM1
ACTION
High-limit
alarm
E06 : ALM2
ACTION
Low-limit
alarm
Alarm
setting
E03 : SET
POINT1 80°C E04 : SET
POINT2 15°C
Hysteresis E09 :
HYSTERESIS1 10°C E10 :
HYSTERESIS2 5°C
Alarm ON
delay
E11 : ON
DELAY1 1 sec E12 : ON
DELAY2 3 sec
Alarm OFF
delay
E13 : OFF
DELAY1 2 sec E14 : OFF
DELAY2 4 sec
Description
of alarm
actions
The alarm is output if the
condition where the input
value is 80°C or more of
high-limit alarm continues for
1 second or more.
After the alarm is output,
when the condition where the
input value is less than 70°C
of high-limit alarm continues
for 2 seconds or more, the
status returns to normal.
The alarm is output if the
condition where the input
value is 15°C or less of low-
limit alarm continues for 3
seconds or more.
After the alarm is output,
when the condition where the
input value is more than 20°C
of low-limit alarm continues
for 4 seconds or more, the
status returns to normal.
[°C]
0
20
15
40
60
80
100 [1] [2]
[3] [4]
1 sec 2 sec
3 sec 4 sec
Alarm-2 hysteresis (5°C)
Alarm-1 hysteresis (10°C)
Alarm-1 setpoint (80°C)
Alarm-2 setpoint (15°C)
Elapsed time sec
Alarm-1 ON delay Alarm-1 OFF delay
Alarm conditions established Alarm conditions established Normal conditions established Normal conditions established
Low-limit alarm ON Low-limit alarm OFF
Alarm-2 ON delay Alarm-2 OFF delay
[1]: Alarm status does not continue for more than 1 second after the
alarm conditions are established at alarm 1.
[2]: Normal status does not continue for more than 2 seconds after the
normal conditions are established at alarm 1.
[3]: Alarm status does not continue for more than 3 seconds after the
alarm conditions are established at alarm 2.
[4]: Normal status does not continue for more than 4 seconds after the
normal conditions are established at alarm 2.
Alarm conditions established Alarm conditions established
High-limit alarm ON High-limit alarm OFF
Normal conditions established Normal conditions established
Alarm-1 action
Alarm-2 action
Alarm
Normal Normal
Normal Alarm Normal
7. LIST OF PARAMETERS
DISPLAY ITEM
MODEL Model
TAG NO Tag No.
SELF CHK Self-check result
A DISPLAY1 Display 1
A01 INPUT1 Input value 1
A09 OUTPUT1 Output value 1
A15 ALM1 STATUS Alarm-1 status
A16 ALM2 STATUS Alarm-2 status
A54 STATUS Status *1
A56 REV NO Rev No.
A58 MENU REV Menu Rev
A60 SELF CHK Self-check result
B DISPLAY2 Display 2
B01 INPUT1 Input value 1
B09 OUTPUT1 Output value 1
B15 ALM1 STATUS Alarm-1 status
B16 ALM2 STATUS Alarm-2 status
B60 SELF CHK Self-check result
D SET (I/O) Setting (I/O)
D01 TAG NO.1 Tag no.1
D02 TAG NO.2 Tag no.2
D03 COMMENT1 Comment 1
D04 COMMENT2 Comment 2
D09 RTD TYPE RTD type
D21 UNIT Unit
D24 INPUT1 L_RNG Input-1 low range
D25 INPUT1 H_RNG Input-1 high range
D39 BURN OUT Burnout
D57 S/W FILTER Software lter *2
D59 NMRR Frequency setting
D60 SELF CHK Self-check result
E SET(ALM) Setting (alarm output) *2
E01 SET POINT1 Alarm-1 setting (temperature)
E02 SET POINT2 Alarm-2 setting (temperature)
E05 ALM1 ACTION Direction of alarm-1 action
E06 ALM2 ACTION Direction of alarm-2 action
E07 HYSTERESIS1
Alarm-1 hysteresis (temperature)
E08 HYSTERESIS2 Alarm-2 hysteresis (temperature)
E11 ON DELAY1 Alarm-1 ON delay setting
E12 ON DELAY2 Alarm-2 ON delay setting
E13 OFF DELAY1 Alarm-1 OFF delay setting
E14 OFF DELAY2 Alarm-2 OFF delay setting
E15 RL1 ACTION
Direction of alarm-1 relay action
E16 RL2 ACTION Direction of alarm-2 relay action
E60 SELF CHK Self-check result
P ADJUST Adjustment *2
P01 WIRING R Wiring resistance correction
P04 IN1 ZERO ADJ Zero adjustment of input 1
P05 IN1 SPAN ADJ Span adjustment of input 1
P60 SELF CHK Self-check result
Q TEST Test *2
Q10 ALM1 TEST Forced output (alarm 1)
Q11 ALM2 TEST Forced output (alarm 2)
Q60 SELF CHK Self-check result
*1
The status is displayed for service personnel to see history records.
*2 The parameters are the items to be set at the factory.
8. MAINTENANCE
The product enters the operable status as soon as the power is
turned on, but requires 10 to 15 minutes of warm-up to meet the
performance requirements.
8.1 Calibration Apparatus
• 6-dial decade resistance box (YOKOGAWA 279301 or equivalent): 1
• Digital Multimeter (YOKOGAWA 7561 or equivalent): 1
• Setting tool for adjustment (Refer to “4.2 Connecting the
Setting Tools” in this manual.)
8.2 Calibration Procedure
1. Connect the instruments as shown in gure below.
1011
3 2 1
4
56
789
11
10
8
A
B
B
3
1
4
9
7
5
2
COM
GND
ALM2 (NO)
ALM1 (NO)
COM DMM
DMM
Alarm-2 output
RTD Input
Alarm-1 output
Power supply
L+
N–
6-dial decade
resistance
2. Produce the input signal equivalent to 0% of the input range
from the 6-dial decade resistance box to the product.
3. Then, read the input value of Display items, “A01: INPUT1”
using the VJ77 or JHT200 and check that the input value is
within the rated accuracy range.
4. Take the same procedure for the input signal equivalent to 25,
50, 75 and 100% of the input range and check that the input
values are within the rated accuracy range.
For alarm output, check the relay action by the alarm indicator
lamp or resistance of output terminals.
● Use the setting tool (VJ77 Parameter Setting Tool or JHT200
Handy Terminal) to adjust the output signals.
User’s Manual for VJ77 [Document No.: IM 77J01J77-01E]
User’s Manual for JHT200 [Document No.: IM 77J50H01-01EN]
9. TRANSPORT AND STORAGE CONDITIONS
• Temperature: -25 to 70°C
• Temperature change rate: 20°C per hour or less
• Humidity: 5 to 95%RH (no condensation)
CAUTION
Keep this product in a conductive bag when plugged
out, during transport or storage.