York Fitness heritage G102 multigym User manual

owner’s manual
04/11/2008
heritage G102 multigym

For further details on York Fitness and general information about health, exercise and using fitness equipment, please
visit our website at www.yorkfitness.com
Should you require any assistance regarding this product please contact us using the details on the opposite
page, and have the following information to hand:
Serial / batch number – found on the following sticker, located on the metal frame
Original purchase date
Information about the place and conditions of use of the product
Precise description of the issue / defect.
www.yorkfitness.com
YORK BARBELL
YORK G505 MULTI-GYM
Max. User Weight: 125kg
EN 957-1 & 2
CLASS H
CONTENTS
Parts needed for this Step:
G 102
Congratulationson purchasing a Multigym from York Fitness. You have chosen a high quality, safe
and innovative piece of equipment that will assist you in achieving your personal fitness goals.
This Owner’s Manual forms an essential part of your training equipment, so please take the time to read
it to ensure you get the most out of using your new multigym.
01 General warnings and maintenance advice
02 - 23 Assembly Instructions
Explained as a series of steps, with each step containing:
Pictures, descriptions and quantities of the parts required
Notes
Diagram showing how the parts fit together
24 – 25 User Instructions
Explains (with diagrams and notes) how to use the following features of your multigym:
How to fold the bench section for storage
Doubling the resistance by using the Ratio Adjustment Pin
Weight Locking Collar
Using the leg extension
26 – 29 Exploded Diagrams
30 – 31 Parts List
You will need to refer to this list if you contact York to request any missing parts
32 – 33 Warranty Information
Contains your Warranty Terms and a registration form that must be completed and returned to
your local York dealer
CUSTOMER SUPPORT

HERITAGE G102 MULTIGYM / 3
G 102

6
42
69
40
40
42
1
2
x1
x1 x1
x2
x8
x3
x1
x5
40
69
5
40
42
1
40
A
B
2
5
6
102
42
69
INFORMATION
• We recommend you have
someone assist you in lifting
and assembling your gym
• Follow these steps carefully and
it will make it easier to
assemble your gym
• Only half tighten bolts/nuts
unless otherwise stated
NOTES
• Follow steps A, B & C
for ease of assembly
Parts needed for this Step:
STEP 1
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 02
M10 x 70mm carriage Bolt
M10 Nyloc
M10 x 60mm HH Bolt
C
M10 x 23mm washer
102
40
HERITAGE G102 MULTIGYM / 4

3
4
7
4
7
45
42
40
67
40
3
42
40
67
40
71
x2
x1 x10
x1
x2
B
C A
40
42
45
67
71
x4
x2
x4
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 03
Parts needed for this Step:
STEP 2 NOTES
• Follow steps A, B & C for
ease of assembly
• Use correct number of
washers (40) M10 x 23mm Washer
M10 Nyloc
M10 x 75mm Carriage Bolt
M10 x 70mm HH Bolt
L = 12mm Bush
HERITAGE G102 MULTIGYM / 5

30
81
31
29
80
27
27 x2
x9
x1
x1
x1
x1
29
30
31
80
81
Parts needed for this Step:
STEP 3
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 04
82
x1
82
!63.5mm Rubber Bumper
Lock Collar
M6 x 10mm Screw
M12 x 112mm Ball Lock Pin
NOTES
• Fit weights (29) one at a
time and alternate the
direction the caps face
with the bottom plate cap
on the near side as
illustrated
• Apply weight labels into
recess of alternate
weights starting with 50kg
on bottom as illustrated.
WEIGHT LABEL
(not to scale)
HERITAGE G102 MULTIGYM / 6

x14
x6
x2
x4
x2
42
40
40
66
40
40
42
42
42
40
40
46
40
65
66
40
42
46
66
65
Parts needed for this Step:
STEP 4
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 05
M10 Nyloc
M10 x 55mm Carriage Bolt
L = 6mm Bush
M10 x 55mm HH Bolt
NOTES
• Please use correct
number of washers
(40) at rear of weight
tubes
M10 x 23mm Washer
8
8 x1
x2
74
M10 x 58mm HH Bolt
74
HERITAGE G102 MULTIGYM / 7

42
42
40
35
34
40
72
47
35
34
35
40
42
x6
x4
x4
x2
x6
73
40
34
35
40
42
47
72
73 x1
x1
Parts needed for this Step:
STEP 5
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 06
NOTES
• Please note correct
position of Pulley Wheel
Covers
!!!
! !!!!!!!!
• Ensure that cables are
located in the grooves
when they enter/exit the
pulley
" #
M10 Nyloc
M10 x 50mm Carriage Bolt
M10 x 82mm HH Bolt
M10 x 80mm HH Bolt
M10 x 23mm Washer
FITS ON FAR SIDE
AS SHOWN
HERITAGE G102 MULTIGYM / 8

35
47
42 40 42 40
34
35
47
34
x2
x4
x2
x2
x2
FRONT VIEW
35
34
40
42
47
Parts needed for this Step:
STEP 6 NOTES
• Please note correct
position of Pulley
Wheel Covers
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 07
M10 Nyloc
M10 x 50mm Carriage Bolt
M10 x 23mm Washer
HERITAGE G102 MULTIGYM / 9

47
34
42
40
67
67 70
34
35
x3
x2
x6
x2
x5
x2
x2
x1
42
40
47
41
10
42
10
35
40
41
42
47
70
67
Parts needed for this Step:
STEP 7 NOTES
• Please note correct
position of Pulley
Wheel Covers
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 08
M10 x 65mm Carriage Bolt
M10 Nyloc
M10 x 50mm Carriage Bolt
L = 12mm Bush
M10 x 65mm HH Bolt
M10 x 23mm Washer
34
x1
40
40
HERITAGE G102 MULTIGYM / 10

42
9
40
43
76
77
9
78
13
x2
x2
x1
x1
x2
x1
13
40
76
43
42
Parts needed for this Step:
STEP 8 NOTES
• Do not over-tighten
part (76)
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 09
M12 x 72mm Hex head Bolt
M10 Nyloc
M10 x 60mm Carriage Bolt
M10 x 23mm Washer
x2
x1
77
78
M12 Nyloc
M12 x 25mm Washer
77
HERITAGE G102 MULTIGYM / 11

40
20
68
35
34
70
68
20
x2
x2
x1
x2
x4
x2
20
42
34
35
40
70
42
68 x2
Parts needed for this Step:
STEP 9NOTES
• This assembly stage may
require two people
• Please note correct
position of Pulley Wheel
Covers
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 10
M10 x 65mm Hex Head Bolt
M10 Nyloc
L = 8.5 Bush
M10 x 23mm Washers
40
HERITAGE G102 MULTIGYM / 12

87
86
25
11
88 89
25
11
92
12
x4
x1
x1
x2
x2
x2
12
86
25
87
88
89
92
x1
x1
Parts needed for this Step:
STEP
10 NOTES
• Fully tighten Screws (92)
before fitting parts (11) and
(12)
• Lubricate (11) and (12) with
furniture polish before fitting
part (25)
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 11
M8 x 20mm Allen Head Bolt
M8 x 28mm Washer
M4 x 10mm Cross Head Screw
HERITAGE G102 MULTIGYM / 13

34
33
40
47
54
42
34
35
33
36
x1
x1
x2
x1
35
36
54
47
42
40
x1
x1
x1
x1
ASSEMBLED
RATIO
BRACKET
START
HERE
STEP
11
Parts needed for this Step:
NOTES
• Secure ball end of cable first,
then use bolt end to route
cable as shown
• Screw bolt end of cable (36)
about halfway into stem (29),
ensuring washer (95) is in
place. This can be used to
make slight adjustments to
cable tension later, secure
by tightening lock nut
• Please note correct position
of Pulley Wheel Covers
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 12
M10 x 25mm Ball Lock Pin
Cable with SMALL RED BALL
M10 x 23mm Washer
M10 Nyloc
M10 x 50mm Carriage Bolt
x1
95
M12 x 38mm Washer
95
HERITAGE G102 MULTIGYM / 14

PASS CABLE
THROUGH
METAL HOOP
START HERE
MOUNT BRACKET ON
NEAR SIDE OF STABILISER
34
37
35
35
x2
34
47
40
71
55
42
34
40
55
47
42
40
42
35
37
40
42
47
55
71
x4
x1
x4
x2
x2
x1
x3
Parts needed for this Step:
STEP
12
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 13
NOTES
• Pl ease note correct
position of Pulley Wheel
Covers
• Screw bolt end of cable
(37) about halfway into
Ratio Bracket (54)
• This can be used to make
slight adjustments later
FULLY
ASSEMBLED
Cable with large ball & bolt
M10 Nyloc
M10 x 50mm Carriage Bolt
M10 x 70mm HH Bolt
M10 x 23mm Washer
HERITAGE G102 MULTIGYM / 15

35
42 40
40 75
38
x1
34
34
58
47
42
40
75
42 40
38
35
40
42
47
58
75
x2
x1 x1
x5
x3
x1
x2
FULLY
ASSEMBLED
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 14
STEP
13
Parts needed for this Step: NOTES
• Please note correct
position of Pulley Wheel
Covers
• Route cable as shown
• Fit parts group A
followed by group B
M10 Nyloc
M10 x 50mm carriage Bolt
M10 x 25mm HH Bolt
M10 x 23mm Washer
A
B
Cable (no ball fitted) Short
HERITAGE 102 MULTIGYM / 16

HOOK
CABLE HERE
NYLOC & WASHER
FITTED IN NEXT STEP
35
x2
35
39
34
56
34
35
46
40 42
47
34
39
40
42
47
56
46
x4
x1
x1
x1
x1
x1
x1
FULLY
ASSEMBLED
Parts needed for this Step:
STEP
14 NOTES
• Please note correct
position of Pulley
Wheel Covers
• Route cable as shown
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 15
M10 Nyloc
M10 x 55mm Carriage Bolt
M10 x 50mm carriage Bolt
M10 x 23mm Washer
Cable (no Ball Fitted) Long
HERITAGE G102 MULTIGYM / 17

40
x1
57
42 40
x1
x2
42
57
START HERE
STEP
15
NOTES
• Route cable as shown
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 16
M10 Nyloc
M10 x 23mm Washer
Cable with large ball & eyelet
HERITAGE G102 MULTIGYM / 18

14
41
90
44
42
77
78
x1
x1
x1
x1
15
40
14
41
15
42
40
90
x1
x1
Parts needed for this Step:
STEP
16
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 17
M10 x 65mm carriage Bolt
M10 Nyloc
M10 x 65mm Thread Lock Pin
M10 x 23mm washer
x2
x1
44
78
77
x1
M12 x 65mm Hex Head Bolt
M12 Nyloc
M12 x 25mm washer
77
HERITAGE G102 MULTIGYM / 19

16
40
42
x1
x1
x2
35
16
68
34
69
42
40
40
68
34
35
40
42
43
69
68
x4
x3
x2
x2
x1
Parts needed for this Step:
STEP
17 NOTES
• Please note correct
position of Pulley Wheel
Covers
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G505 / 18
M10 Nyloc
M10 x 60mm Carriage Bolt
L = 8.5mm Bush
M10 x 60mm HH Bolt
43
M10 x 23mm Washer
HERITAGE G102 MULTIGYM / 20