York SUNLINE MagnaDRY DR 180 User manual

INSTALLATION
MANUAL
CAUTION: READ ALL SAFETY GUIDES BEFORE
YOU BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SUNLINE MagnaDRY™
GAS/ELECTRIC SINGLE PACKAGE
AIR CONDITIONERS
MODELS: DR180, 240 & 300
127915-YIM-A-0405
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . .4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . .6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . .63
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . .64
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . .66
See the following pages for a complete Table of Con-
tents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to
alert installer that personal injury and/or equipment dam-
age may result if installation procedure is not handled
properly.

127915-YIM-A-0405
2Unitary Products Group
TABLE OF CONTENTS
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
RENEWAL PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
PRODUCT NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
INSTALLATION SAFETY INFORMATION. . . . . . . . . . .17
LIMITATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . .18
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
DUCTWORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
FIXED OUTDOOR AIR INTAKE DAMPER . . . . . . . . . .19
CONDENSATE DRAIN. . . . . . . . . . . . . . . . . . . . . . . . . .20
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
FILTERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
SERVICE ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
THERMOSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
POWER AND CONTROL WIRING. . . . . . . . . . . . . . . . .22
OPTIONAL ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . .22
OPTIONAL GAS HEAT . . . . . . . . . . . . . . . . . . . . . . . . .22
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
GAS CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .23
L.P. UNITS, TANKS AND PIPING . . . . . . . . . . . . . . . . .24
VENT AND COMBUSTION AIR HOODS. . . . . . . . . . . .25
OPTIONAL ECONOMIZER/MOTORIZED DAMPER
RAIN HOOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
OPTIONAL POWER EXHAUST/BAROMETRIC
RELIEF DAMPER AND RAIN HOOD . . . . . . . . . . . . .26
OPTIONAL ECONOMIZER AND POWER EXHAUST
DAMPER SETPOINT ADJUSTMENTS AND
INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . .26
ENTHALPY SETPOINT ADJUSTMENT . . . . . . . . . . .26
POWER EXHAUST DAMPER SETPOINT (WITH
OR WITHOUT POWER EXHAUST) . . . . . . . . . . . . . .26
INDOOR AIR QUALITY. . . . . . . . . . . . . . . . . . . . . . . .26
CFM, STATIC PRESSURE, AND POWER - ALTITUDE
AND TEMPERATURE CORRECTIONS . . . . . . . . . . . .38
PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
CHECKING SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . .52
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
SEQUENCE OF OPERATIONS OVERVIEW. . . . . . . . .53
COOLING SEQUENCE OF OPERATION . . . . . . . . . . .53
CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . .53
INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . .54
NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . .54
ECONOMIZER WITH SINGLE ENTHALPY
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
ECONOMIZER WITH DUAL ENTHALPY SENSORS.54
ECONOMIZER (SINGLE OR DUAL) WITH
POWER EXHAUST. . . . . . . . . . . . . . . . . . . . . . . . . . . 54
MOTORIZED OUTDOOR AIR DAMPERS . . . . . . . . . 55
COOLING OPERATION ERRORS. . . . . . . . . . . . . . . 55
HIGH-PRESSURE LIMIT SWITCH. . . . . . . . . . . . . . . 55
LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . 55
FREEZESTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . 55
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 55
COMPRESSOR PROTECTION. . . . . . . . . . . . . . . . . . . 56
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
REHEAT MODE SEQUENCE OF OPERATION . . . . . . 56
“NORMAL” MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
"ALTERNATE” MODE. . . . . . . . . . . . . . . . . . . . . . . . . 56
ELECTRIC HEATING SEQUENCE OF
OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
HEATING OPERATION ERRORS. . . . . . . . . . . . . . . . . 60
TEMPERATURE LIMIT. . . . . . . . . . . . . . . . . . . . . . . . 60
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
HEAT ANTICIPATOR SETPOINTS. . . . . . . . . . . . . . . . 60
GAS HEATING SEQUENCE OF OPERATIONS. . . . . . 61
GAS HEATING OPERATION ERRORS . . . . . . . . . . . . 62
TEMPERATURE LIMIT. . . . . . . . . . . . . . . . . . . . . . . . 62
GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
RESETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
HEAT ANTICIPATOR SETPOINTS. . . . . . . . . . . . . . . . 63
START-UP (COOLING). . . . . . . . . . . . . . . . . . . . . . . . . . . 63
PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . 63
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 63
POST START CHECK LIST. . . . . . . . . . . . . . . . . . . . . . 63
SHUT DOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 64
PRE-START CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . 64
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 64
TO LIGHT PILOT AND MAIN BURNERS. . . . . . . . . . 64
TO SHUT DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
POST-START CHECK LIST (GAS) . . . . . . . . . . . . . . . . 64
MANIFOLD GAS PRESSURE ADJUSTMENT . . . . . . . 64
PILOT CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
BURNER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 65
BURNER AIR SHUTTER ADJUSTMENT . . . . . . . . . . . 65
CHECKING GAS INPUT . . . . . . . . . . . . . . . . . . . . . . . . 65
NATURAL GAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ADJUSTMENT OF TEMPERATURE RISE . . . . . . . . . . 66
BELT DRIVE BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . 66
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
COOLING TROUBLESHOOTING GUIDE. . . . . . . . . . . 66
GAS HEAT TROUBLESHOOTING GUIDE . . . . . . . . . . 70
UNIT FLASH CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . 73

127915-YIM-A-0405
Unitary Products Group 3
LIST OF FIGURES
Fig. # Pg. #
1 TYPICAL RIGGING. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 CENTER OF GRAVITY. . . . . . . . . . . . . . . . . . . . . . . . 18
3 FIXED OUTDOOR AIR DAMPER. . . . . . . . . . . . . . . . 20
4 RECOMMENDED DRAIN PIPING . . . . . . . . . . . . . . . 20
5 TYPICAL FIELD WIRING . . . . . . . . . . . . . . . . . . . . . . 21
6 EXTERNAL SUPPLY CONNECTION
EXTERNAL SHUT-OFF . . . . . . . . . . . . . . . . . . . . . . . 24
7 BOTTOM SUPPLY CONNECTION
EXTERNAL SHUT-OFF . . . . . . . . . . . . . . . . . . . . . . . 24
8 VENT AND COMBUSTION AIR HOOD . . . . . . . . . . . 25
9 ENTHALPY SETPOINT ADJUSTMENT . . . . . . . . . . . 27
10 HONEYWELL ECONOMIZER CONTROL W7212 . . . 27
11 FOUR AND SIX POINT LOADS . . . . . . . . . . . . . . . . . 28
12 DIMENSIONS & CLEARANCES 15/20/25 TON. . . . . 36
13 ALTITUDE/TEMPERATURE CONVERSION
FACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
14 CHARGING CHART - 15 TON . . . . . . . . . . . . . . . . . . 51
15 CHARGING CHART - 20 TON . . . . . . . . . . . . . . . . . . 51
16 CHARGING CHART - 25 TON . . . . . . . . . . . . . . . . . . 52
17 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 52
18 PRESSURE DROP ACROSS A DRY
INDOOR COIL VS SUPPLY AIR CFM FOR
ALL UNIT TONNAGES . . . . . . . . . . . . . . . . . . . . . . . . 53
19 REHEAT CONTROL BOARD . . . . . . . . . . . . . . . . . . . 57
20 REHEAT CONTROLS - PART 1. . . . . . . . . . . . . . . . . 58
21 REHEAT CONTROLS - PART 2. . . . . . . . . . . . . . . . . 58
22 SYSTEM PIPING SCHEMATIC . . . . . . . . . . . . . . . . . 59
23 GAS VALVE PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . 61
24 GAS VALVE AND CONTROLS. . . . . . . . . . . . . . . . . . 63
25 TYPICAL GAS VALVES . . . . . . . . . . . . . . . . . . . . . . . 64
26 PROPER FLAME ADJUSTMENT. . . . . . . . . . . . . . . . 65
27 TYPICAL FLAME APPEARANCE. . . . . . . . . . . . . . . . 65
LIST OF TABLES
Tbl. # Pg. #
1 UNIT APPLICATION DATA. . . . . . . . . . . . . . . . . . . . . . .17
2 CONTROL WIRE SIZES. . . . . . . . . . . . . . . . . . . . . . . . .22
3 ELECTRIC HEAT APPLICATION DATA . . . . . . . . . . . .22
4 GAS HEAT APPLICATION DATA. . . . . . . . . . . . . . . . . .23
5 PIPE SIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6 FOUR AND SIX POINT LOADS . . . . . . . . . . . . . . . . . . .28
7 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8 DR ELECTRICAL DATA - STANDARD DRIVE
MOTOR W/O POWERED CONVENIENCE OUTLET . .30
9 DR ELECTRICAL DATA - HIGH STATIC DRIVE
MOTOR W/O POWERED CONVENIENCE OUTLET . .31
10 DR ELECTRICAL DATA - LOW AIRFLOW DRIVE
MOTOR W/O POWERED CONVENIENCE OUTLET . .32
11 DR ELECTRICAL DATA - STANDARD DRIVE
MOTOR WITH POWERED CONVENIENCE OUTLET .33
12 DR ELECTRICAL DATA - HIGH STATIC DRIVE
MOTOR WITH POWERED CONVENIENCE OUTLET .34
13 DR ELECTRICAL DATA - LOW AIRFLOW DRIVE
MOTOR WITH POWERED CONVENIENCE OUTLET .35
14 ALTITUDE CORRECTION FACTORS . . . . . . . . . . . . . .38
15 DR180 BLOWER PERFORMANCE -
STANDARD DRIVE (COOLING ONLY) . . . . . . . . . . . . .40
16 DR180 BLOWER PERFORMANCE -
STANDARD DRIVE (GAS HEAT). . . . . . . . . . . . . . . . . .41
17 DR180 BLOWER PERFORMANCE -
HIGH STATIC DRIVE (COOLING ONLY). . . . . . . . . . . .42
18 DR180 BLOWER PERFORMANCE -
HIGH STATIC DRIVE (GAS HEAT) . . . . . . . . . . . . . . . .43
19 DR240 BLOWER PERFORMANCE -
STANDARD DRIVE (COOLING ONLY) . . . . . . . . . . . . .44
20 DR240 BLOWER PERFORMANCE -
STANDARD DRIVE (GAS HEAT). . . . . . . . . . . . . . . . . .45
21 DR240 BLOWER PERFORMANCE -
HIGH STATIC DRIVE (COOLING ONLY). . . . . . . . . . . .46
22 DR240 BLOWER PERFORMANCE -
HIGH STATIC DRIVE (GAS HEAT) . . . . . . . . . . . . . . . .47
23 DR300 BLOWER PERFORMANCE -
STANDARD DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
24 DR300 BLOWER PERFORMANCE -
HIGH STATIC DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . .49
25 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . . . . .50
26 POWER EXHAUST PERFORMANCE . . . . . . . . . . . . . .50
27 BLOWER MOTOR AND DRIVE DATA. . . . . . . . . . . . . .50
28 LIMIT CONTROL SETTING . . . . . . . . . . . . . . . . . . . . . .60
29 ELECTRIC HEAT ANTICIPATOR SETPOINTS. . . . . . .61
30 LIMIT CONTROL SETTING . . . . . . . . . . . . . . . . . . . . . .63
31 GAS HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . .63
32 GAS RATE - CUBIC FEET PER HOUR . . . . . . . . . . . . .66
33 UNIT CONTROL BOARD FLASH CODES. . . . . . . . . . .73
34 REHEAT CONTROL BOARD FLASH CODES. . . . . . . .74

127915-YIM-A-0405
4Unitary Products Group
35
GENERAL
YORK Model DR units are either single package cool-
ing units equipped with optional factory installed elec-
tric heaters, or single package gas-fired central heating
furnaces with cooling unit. Both are designed for out-
door installation on a rooftop or slab.
The units are completely assembled on rigid, perma-
nently attached base rails. All piping, refrigerant
charge, and electrical wiring is factory installed and
tested. The units require electric power, gas connec-
tion, duct connections, installation of combustion air
inlet hood, flue gas outlet hoods and fixed outdoor air
intake damper (units without economizer or motorized
damper option only) at the point of installation.
The supplemental electric heaters have nickel-chrome
elements and utilize single point power connection.
The gas-fired heaters have aluminized-steel or optional
stainless steel, tubular heat exchangers with spark
ignition with proven pilot. All gas heaters are shipped
from the factory equipped for natural gas use, but can
be field converted to L.P./Propane with Kit Model #
1NP0418.
SAFETY CONSIDERATIONS
Due to system pressure, moving parts and electrical
components, installation and servicing of air condition-
ing equipment can be hazardous. Only qualified,
trained, service personnel should install, repair, main-
tain or service this equipment.
Observe all precautions in the literature, on labels and
tags accompanying the equipment whenever working
on air conditioning equipment. Be sure to follow all
other safety precautions that apply.
Wear safety glasses and work gloves, and follow all
safety codes. Use a quenching cloth and have a fire
extinguisher available for all brazing operations.
INSPECTION
As soon as a unit is received, it should be inspected for
possible damage during transit. If damage is evident,
the extent of the damage should be noted on the car-
rier's freight bill. A separate request for inspection by
the carrier's agent should be made in writing. Refer to
Form 50.15-NM for additional information.
REFERENCE
Additional information on the design, installation, oper-
ation and service of this equipment is available in the
following reference forms:
• 035-19856-000 - Barometric Relief Damper
Accessory
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death, or property dam-
age.
- Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas sup-
plier’s instructions.
• If you cannot reach the gas supplier, call
the fire department.
- Installation and service must be performed by
a qualified installer, service agency or the
gas supplier.

127915-YIM-A-0405
Unitary Products Group 5
• 035-19854-000 - Economizer Damper
Accessory
• 035-08032-002 - Propane Conversion Accessory
(USA)
• 035-13073-001 - High Altitude Accessory (Natural
Gas)
• 035-08524-002 - High Altitude Accessory (Pro-
pane)
RENEWAL PARTS
Refer to York USER'S MAINTENANCE and SERVICE
INFORMATION MANUAL Part Number 035-19699-
001.
APPROVALS
Design certified by CSA as follows:
• For use as a cooling unit only with or without
optional electric heat.
• For use as a forced air furnace with cooling unit
• For outdoor installation only.
• For installation on combustible material.
• For use with natural gas or propane gas.
The installer should pay particular attention to the
words: NOTE, CAUTION and WARNING. Notes are
intended to clarify or make the installation easier. Cau-
tions are given to prevent equipment damage. Warn-
ings are given to alert installer that personal injury and/
or equipment damage may result if installation proce-
dure is not handled properly.
This product must be installed in strict compli-
ance with the enclosed installation instructions
and any applicable local, state, and national
codes including, but not limited to, building,
electrical, and mechanical codes.
Improper installation may create a condition
where the operation of the product could cause
personal injury or property damage.