ZIEHL TR 800 Web User manual

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 1 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
Operating Manual
Universal-Relay TR 800 Web
MINIPAN
®
digital panel meters, temperature
-
and mains controlling,
special purpose instruments for customer requirements www.ziehl.com

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 2 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
Table of contents
1. Application and short description .................................................................................. 3
2. Overview of functions...................................................................................................... 3
3. Connection Plan ............................................................................................................... 3
4. Display and controls ........................................................................................................ 4
5. Important Informations .................................................................................................... 5
6. Installation ........................................................................................................................ 6
7. Detailed description ......................................................................................................... 6
8. Start-up operation (commissioning)............................................................................... 7
8.1 General instructions on operating................................................................................. 7
8.2 Display mode................................................................................................................ 7
8.3 Menu mode................................................................................................................... 7
8.4 Info mode ..................................................................................................................... 7
8.5 Short operating diagram ............................................................................................... 8
8.6 Overview of commissioning.......................................................................................... 9
8.7 Switching on the unit .................................................................................................... 9
8.8 Connection to network and controls ............................................................................. 9
8.9 Find the unit in the network ........................................................................................ 10
8.9.1 DHCP server ....................................................................................................... 10
8.9.2 Default IP- Adress 10.10.10.10 ........................................................................... 10
8.9.3 Bonjour................................................................................................................ 11
8.9.4 UPnP................................................................................................................... 11
8.9.5 Information about the login window ..................................................................... 11
8.10 Make the basic network settings................................................................................. 12
8.11 Sensor settings........................................................................................................... 13
8.12 Configuring the alarms ............................................................................................... 14
8.13 Alarm email................................................................................................................. 15
8.14 System ....................................................................................................................... 15
8.15 User management/access control .............................................................................. 17
8.16 Logging (see also: 9.4 FTP Upload)........................................................................... 17
8.17 View measurements and alarms, sensor simulation................................................... 18
8.18 Time-dependent control / Scheduler........................................................................... 19
9. Ethernet protocols ......................................................................................................... 20
9.1 UDP............................................................................................................................ 20
9.2 Modbus TCP............................................................................................................... 20
9.3 SNMP (Option) ........................................................................................................... 20
9.4 FTP Upload (Option) .................................................................................................. 20
10. RS485 interface ............................................................................................................ 20
10.1 Ziehl Standard Protocol .............................................................................................. 20
10.2 Modbus RTU .............................................................................................................. 20
11. Maintenance and Repair.............................................................................................. 20
12. Troubleshooting........................................................................................................... 21
13. Technical Data.............................................................................................................. 22
14. Housing design V8....................................................................................................... 24

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 3 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
1. Application and short description
Web-IO Universal Relay with ethernet-interface and 8 inputs for temperatur-sensors
and other analog signals.
The TR 800 Web can be connected to the internet or an intranet and operated via TCP/IP
from a normal PC with a suitable browser (tested with IE 7 and Firefox 3). No special
software and no special instruction is required.
The Universal Relays TR 800 monitors and logs signals from up to 8 inputs.
Up to 8 limits (one per input) can be programmed for each of the 4 output-relays.
2. Overview of functions
•8 measuring inputs:
oPt 100, Pt 1000 in 2- or 3-wire
oKTY 83 or KTY 84
oThermocouples type B, E, J, K, L, N, R, S, T
oDC 0-10 V, DC 0/4-20 mA
oResistance 500 Ohm, resistance 30 kOhm
•4 relay-outputs (each potential-free change-over contact)
•Ethernet interface (http, https, UDP, Modbus, Bonjour, UpNP, SNMP)
•RS485 interface (Standard Ziehl- and Modbus RTU- protocol)
•Universal power-supply AC/DC 24-240 V
•Integrated webserver for configuration, readout of measured data, user-management
email-alarms, data- and alarm-logging
•Time-dependent control (day/night)
•realtime clock with synchronisation with timeserver
3. Connection Plan
1) Terminating resistor active: Bridge A to A’ and B to B’

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 4 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
4. Display and controls
1, 2 LEDs (yellow) RS485 interface
•Rx flashes briefly: Unit is receiving data via the RS485 interface
•Tx flashes briefly: Unit is transmitting data via the RS485 interface
•Rx and Tx flash/illuminate during firmware update
3 LED (red) Sensor error
•Illuminated: Fault in a sensor circuit
4 LEDs (red) alarm
•Illuminated: Alarm (1-4) has occurred
•Flashes briefly (1:4): Response delay is running
•Flashes long (4:1): Backshift delay is running
•Flashes uniformly (1:1): Ready for reset, reset with key
Press "SET/RESET" ≥2s or ext. Reset Y1/Y2
5 LED (yellow) Night
•Illuminated: Limits for "Night" (can be set via browser) are active
6 LEDs (yellow) sensors
•Illuminated: Displays the sensor value belonging to the LED in the
digital display
•Flashes: Sensor error in the corresponding sensor circuit
7 LEDs (yellow) relay state
•Illuminated: The relay belonging to the LED is picked up
•Off: The relay belonging to the LED is released
8 Digital display (4 digits)
•Display of sensor value
•Display of error codes
•Display of menu and configuration mode
9,10 Up button / Down button
•Change into the menu mode (see Operating instructions Point 8.3)
11 Set/Reset button
•Press briefly: Displays the next sensor (sensor LED illuminates)
•Press for 10 s: Displays the software version (e.g. 0
00
0-
--
-00
0000
00)
12 LED (yellow) Displays Ethernet transmission speed
•Off: 10 Mbps On: 100 Mbps
13 LED (green) Displays Ethernet data traffic
•Flashes during active data transmission
14 IP address slide switch
•Towards Ethernet jack: IP address 10.10.10.10
•Towards reset button: IP address User (set via webbrowser)
15 Webserver reset button
•Internal webserver restarts when pressed (duration ca. 1 minute)

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 5 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
5. Important Informations
To use the equipment flawless and safe, transport and store properly, install and start
professionally and operate as directed.
Only let persons work with the equipment who are familiar with installation, start and use
and who have appropriate qualification corresponding to their function. They must observe
the contents of the instructions manual, the information which are written on the equipment
and the relevant security instructions for the setting up and the use of electrical units.
The equipments are built according to DIN / EN and checked and leave the plant according
to security in perfect condition. To keep this condition, observe the security instructions with
the headline „Attention“ written in the instructions manual. Ignoring of the security
instructions may lead to death, physical injury or damage of the equipment itself and of other
apparatus and equipment.
If, in any case the information in the instructions manual is not sufficient, please contact our
company or the responsible representative.
Instead of the industrial norms and regulations written in this instructions manual valid for
Europe, you must observe out of their geographical scope the valid and relevant regulations
of the corresponding country.
ATTENTION
Dangerous electrical voltage!
May lead to electrical shock and burn.
Before beginning of work switch unit and equipment free of voltage.
Observe the maximum temperature permissible when installing in switching cabinet.
Make sure sufficient space to other equipment or heat sources. If the cooling
becomes more difficult e.g. through close proximity of apparatus with elevated
surface temperature or hindrance of the cooling air, the tolerable environmental
temperature is diminishing.
ATTENTION! Connection of sensors
The inputs 1T1, 1T2, 1T3 to 8T3 and RESET Y1, Y2 are not potentially
separated from output RS485. Temperatur-sensors must have
a sufficient insulation.
Only signals according to SELV (Safety Extra Low Voltage) may be
connected.
The pluggable terminals of the measuring inputs have a special
contact-material and may only be used for the connection of the
sensors.
Attention! Universal power supply
The unit is equipped with an universal power supply, that is suitable for DC- and AC-
voltages. Before connecting the unit to the current, make sure that the allowed scope of
voltage of the control voltage Us, written on the lateral type plate, corresponds to the supply
voltage of the unit.
!

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 6 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
ATTENTION! When all relays are programmed in operation current
mode (= pick up at alarm), a loss of the supply voltage or an instrument
failure can remain unidentified.
When the relay is applied as control instrument, the operator must
ensure, that this error is recognized by regular examinations.
We recommend to program and accordingly evaluate at least one relay
in the closed-circuit current mode.
6. Installation
The unit can be installed as follows:
•Installation in switchgear cabinet on 35 mm mounting rail according to EN 60715
•With screws M4 for installation on walls or panel. (additional latch not included in delivery)
Connection according to connection plan or type plate.
7. Detailed description
•The TR 800 Web measures up to 8 connected sensors, displays the measured values
and evaluates them.
•Configuration and operation are performed with a computer through a webbrowser
•A setting can be made for each sensor
oAssignment limit <-> Alarm (as desired)
oAlarm active / inactive
oLimit for alarm on
oLimit for alarm off
•For Relays K1 .. K4 (Alarm 1 .. Alarm 4) can be set individually
oResponse delay and switch-back delay
oRelay on/off during alarm (operating or closed-circuit current)
oAlarm during error (message about sensor errors and device errors)
oAlarm locked, (To reset, press "SET" ≥2s or ext. reset Y1/Y2
•Ethernet interface for
ohttp and https (under http, port can be set and switched off)
oUDP protocol to read out data (port adjustable)
oModbus protocol to read data
•RS485 interface for
ostandard Ziehl protocol to read data
oModbus RTU protocol to read data
•Via the webbrowser, the following functions are available
oDisplay measurement, min and max values with date/timestamp
oSensor simulation for simulating individual sensors
oAlarm status display
oSensor configuration (name, type, compensation, scale and unit)
oAlarm configuration (limits, operating/no-load current, alarm during error, alarm
locked, response /switch-back delay and email)
oTime-controlled day/night limits switchover
oData logging, alarm logging and parameter logging with date/timestamp
oNetwork configuration
oSystem settings
oUser management
!

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 7 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
8. Start-up operation (commissioning)
8.1 General instructions on operating
One can identify the device operating mode with the decimal point behind the last 7-segment
display.
8.2 Display mode Decimal point off (normal state for measurement display)
Displays the current sensor value (related yellow sensor LED
illuminated, change to next sensor by pressing Set -> button)
LED yellow
RS485 Rx / Tx Flashes during data communication via RS485 interface
LED yellow
Day / Night
ON = Limits for "Night" are active
OFF = Limits for "Day" are active
LED yellow
Relay K1 .. K4
ON = Relay operating
OFF = Relay is released
LED red
Alarm 1 .. 4
Flashes 1:4 = Response delay is active
Flashes 4:1 = switch-back delay is active
Flashes 1:1 = Ready for switch back, reset with press
"SET/RESET" button ≥2s or close ext. Reset Y1/Y2
On = Alarm on
OFF = Alarm off
LED yellow
Sensor 1 .. 8
ON = Measurement of selected sensors in the display.
Flashes = Error in sensor circuit
LED red
Sensor error
On = Fault in a sensor circuit
(Defective, yellow sensor LED flashes)
Function key
Set/Reset
Press briefly: Displays the next sensor (sensor LED illuminates)
Press for 10 s: displays the software version
Function keys
Up and Down
Press briefly: Change into the menus mode
8.3 Menu mode Decimal point on
Select the menu items to view the parameters
Function keys
Up and Down Press briefly: Select menu item; change into the display mode
Function keys
Set/Reset Press briefly: Change into the configuration mode
8.4 Info mode Decimal point flashes
Function keys
Up and Down Not in use
Function keys
Set/Reset
Select next parameter; after the last parameter change into
menu mode

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 8 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
S 1
100
1000
83
84
th..
0-10
0-20
4-20
R500
R30.0
diff
S 2
100
1000
83
84
th..
0-10
0-20
4-20
R500
R30.0
diff
Sensor
1
Sensor
2
Sensor
3
Sensor
4..8
,192
π168
´ 1
_ 95
Dhcp
Off / on / f il
S 3 – S 8
Sensor
......
= Reset
= Down
= Up
>2s
= Set
IP-
Thermocouples (th..)
thb = Typ
thn = Typ E
thj = Typ J
thk = Typ K
thl = Typ L
thn = Typ N
thr = Typ R
ths = Typ S
tht = Typ T
8.5 Short operating diagram
8
88
8typ
typ typ
typ 8
88
8type of sensor
8
88
8S 1
S 1 S 1
S 1 8
88
8… 8
88
8S 8
S 8S 8
S 8 8
88
8sensors 1 to 8
8
88
8 nc
nc nc
nc8
88
8not connected
8
88
8 100
100 100
1008
88
8type Pt 100
8
88
81000
10001000
10008
88
8type Pt 1000
8
88
8 83
83 83
838
88
8KTY 83
8
88
8 84
84 84
848
88
8KTY 84
8
88
8th . .
th . .th . .
th . .8
88
8thermocouples
8
88
80
00
0-
--
-10
1010
108
88
8voltage input 0-10 V
8
88
80
00
0-
--
-20
2020
208
88
8current input 0-20 mA
8
88
84
44
4-
--
-20
2020
208
88
8current input 4-20 mA
8
88
8r500
r500r500
r5008
88
8resistance 500 Ohm
8
88
8r30.0
r30.0r30.0
r30.08
88
8resistance 30 K Ohm
8
88
8diff
diffdiff
diff8
88
8difference
8
88
8IP
IP IP
IP 8
88
8IP- address
8
88
8IP
IPIP
IP-
--
- 8
88
8IP- address
8
88
8,192
,192,192
,1928
88
81 digit of IP- address
8
88
8π
ππ
π168
168168
1688
88
82 digit of IP- address
8
88
8´
´´
´ 1
11
18
88
83 digit of IP- address
8
88
8_ 95
_ 95_ 95
_ 958
88
84 digit of IP- address
8
88
8dhcp
dhcpdhcp
dhcp8
88
8DHCP
8
8 8
8 off
offoff
off8
88
8DHCP off
8
88
8 on
on on
on8
88
8DHCP on
8
88
8f Il
f Ilf Il
f Il8
88
8DHCP missed
8
88
8Al 1
Al 1Al 1
Al 18
88
8... 8
88
8Al 4
Al 4Al 4
Al 48
88
8alarms 1 to 4
8
88
8boot
bootboot
boot8
88
8webserver starts
Menu mode
Info mode
Display mode
normal operation
error messages:
Er 1 = sensor shortcircuit
Er 2 = sensor break
Er 4 = thermocouple poled wrong
Er 5 = no contact to web-module
Er 8 = error in unit
Er 9 = error in parameters
Sensors assigned to an alarm are lighting (yellow)
Sensors having caused an alarm are blinking (yellow)

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 9 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
8.6 Overview of commissioning
Must Can Overview
X 8.7 Switch on the unit
X 8.8 Connection to network and controls
X
8.9 Find the unit in the network
8.9.1 DHCP server
8.9.2 Default IP address 10.10.10.10
8.9.3 Bonjour
8.9.4 UPnP
X 8.10 Make the basic network settings
X 8.11 Sensor settings
X 8.13 Configure the alarms
X 8.13 Alarm email
X 8.14 System
X 8.15 User management/access control
X 8.16 Logging
X 8.17 View measurements and alarms, sensor simulation
8.7 Switching on the unit
Apply supply voltage to terminals A1 and A2,
⇒Ca. 2s long, all LEDs and the digital display illuminate ( 8
88
88.8.8.8
8.8.8.88.8.8.8
8.8.8.8....)
⇒The TR 800 Web is now ready to operate
⇒In the digital display, 8
88
8boot
bootboot
boot8
88
8flashes (alternating with sensor value), the
integrated webserver starts (duration ca. 1-2 minutes). After 8
88
8boot
bootboot
boot8
88
8
extinguishes, the unit can be addressed via its interfaces.
8.8 Connection to network and controls

(Date / Name): 16.04.2009 Sc Drawing no.: 12280-0701-00
Page 10 of 24 Name: TR 800 WEB
ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwäbisch Hall, Tel.: [phone], Fax: -56, email: [e-mail]
8.9 Find the unit in the network
Prerequisite: Webbrowser Internet Explorer 7 or Firefox 3 (tested).
The TR 800 Web provides four facilities to find itself in the network:
8.9.1 DHCP server
In the network, there is a DHCP server; newly added units automatically are assigned an
IP address
Query of the IP address in the unit
⇒Press the DOWN button 2x, then the SET button
⇒IP address appears in the digital display
⇒Status of DHCP query is displayed ( 8
8 8
8 off
offoff
off8
88
8/ 8
8 8
8 on
onon
on8
88
8/ 8
8 8
8 FAIL
FAILFAIL
FAIL8
88
8)
Start webrowser and enter the IP address in the address line [Return]
⇒The TR 800 Web homepage opens in the webbrowser
⇒Close the login window with the OK button (without user name and without password)
If the network logon fails via DHCP, a network configuration will be performed based on
zeroconf (IP = 169.254.x.x).
8.9.2 Default IP- Adress 10.10.10.10
! Use this setting for configuration only.
Push slide switch to IP 10.10.10.10 (sketch Point 8.8)
⇒Requires a reboot of webserver (press RESET button), in the digital display
8
88
8boot
bootboot
boot8
88
8flashes (start duration ca. 1 min)
User management is deactivated, http-Port = 80 und https-Port = 443
Note: The following actions can only be performed with administrator rights.
Enter this command into your PC in the input prompt (command line):
route add 10.10.10.10 xxx.xxx.xxx.xxx (xxx.xxx.xxx.xxx= IP address of PC)
⇒Route for the TR 800 Web
ping 10.10.10.10
⇒Connection test
⇒TR 800 Web replies
Reply from 10.10.10.10: Bytes=32 Time=3ms TTL=32
Reply from 10.10.10.10: Bytes=32 Time=1ms TTL=32
Ping statistic for 10.10.10.10:
Package: Sent = 4, Received = 4, Lost = 0 (0% loss),
⇒Connection okay
Start webrowser and enter the IP address (10.10.10.10) in the address line [Return]
⇒The TR 800 Web homepage opens in the webbrowser
⇒Close the login window with the OK button (without user name and without password)
⇒Make the basic network settings
⇒Push the slide switch to IP USER (sketch Point 8.8)
⇒Requires a reboot of webserver (press RESET button), in the digital display 8
88
8boot
bootboot
boot8
88
8
flashes (start duration ca. 1-2 minutes
Note: The settings made in the webbrowser under "Network" are only effective after the
slide switch is switched to IP User and the unit has been rebooted (press RESET button).