
3
1 Supporting documents ............................................................................................................................................................... 5
1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................5
2 Safety notices............................................................................................................................................................................... 6
3 Proper use .................................................................................................................................................................................... 8
4 Personnel qualication................................................................................................................................................................ 8
5 Product description ..................................................................................................................................................................... 8
5.1 Type plate .............................................................................................................................................................................................................................8
6 Functional description ................................................................................................................................................................. 9
6.1 Self-locking mechanism ......................................................................................................................................................................................................9
6.2 Position measuring system ...............................................................................................................................................................................................10
7 Technical data ............................................................................................................................................................................11
8 Accessories/scope of delivery ................................................................................................................................................. 11
9 Transportation/storage/preservation....................................................................................................................................... 11
10 Installation .................................................................................................................................................................................. 12
10.1 Installing the product.........................................................................................................................................................................................................13
10.2 Installing the connection terminal ....................................................................................................................................................................................13
10.3 Installing the energy supply ..............................................................................................................................................................................................14
10.3.1 Connecting the battery box ................................................................................................................................................................................15
10.4 Installing the customer-specic application ....................................................................................................................................................................16
10.5 Heat dissipation .................................................................................................................................................................................................................16
10.6 Installing accessories ........................................................................................................................................................................................................16
11 Commissioning ..........................................................................................................................................................................17
11.1 Checking operational readiness.......................................................................................................................................................................................17
11.2 Easy Startup .......................................................................................................................................................................................................................17
11.2.1 Setting the IP address .........................................................................................................................................................................................17
11.2.2 Reading out the rmware status.........................................................................................................................................................................18
11.2.3 Loading axis-specic parameter sets.................................................................................................................................................................19
11.2.4 Moving the product in Easy Startup mode........................................................................................................................................................20
11.2.5 Referencing the motor encoder .........................................................................................................................................................................22
11.3 EtherCAT.............................................................................................................................................................................................................................23
11.3.1 Conguring the drive control unit.......................................................................................................................................................................23
11.3.2 Installing the device description.........................................................................................................................................................................24
11.3.3 Establishing a connection to the drive control unit...........................................................................................................................................25
11.3.4 Conguring the interface from TwinCAT3 ........................................................................................................................................................32
11.3.5 Integrating function blocks .................................................................................................................................................................................38
11.4 TIA Portal............................................................................................................................................................................................................................39
11.4.1 Conguring the drive control unit.......................................................................................................................................................................39
11.4.2 Conguring the hardware ...................................................................................................................................................................................42
11.4.3 Integrating the library ..........................................................................................................................................................................................44
11.4.4 MAIN.....................................................................................................................................................................................................................45
11.4.5 Variables...............................................................................................................................................................................................................46
11.4.6 Using the function block .....................................................................................................................................................................................47
11.5 Functions of the function block ........................................................................................................................................................................................48
11.5.1 b_Power................................................................................................................................................................................................................48
11.5.2 b_Automatic.........................................................................................................................................................................................................48
11.5.3 b_MoveToWorkPos..............................................................................................................................................................................................48
11.5.4 b_MoveToWorkPos_2 .........................................................................................................................................................................................48
11.5.5 b_MoveToBasePos..............................................................................................................................................................................................48
11.5.6 b_SetReferencePos.............................................................................................................................................................................................48
INSTALLATION AND OPERATING INSTRUCTIONS:DES
DDOC00192 / f EN / 2022-07-20
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
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